Gear Shift Selector Assembly - Polaris Sportsman 400 Service Manual

TRANSMISSION

GEAR SHIFT SELECTOR ASSEMBLY

1. Insert slides into gear shift selector body, taking care
not to cut or tear O-rings in the process.
NOTE: The LH slide has two short notches and the RH
side has one short and one long notch. The slides must
be replaced in the proper channels for the shifter to func-
tion properly.
2. Replace detent bullets, dowel pin, and springs by
reversing steps 5 - 7 of Gear Shift Selector
Disassembly.
3. Clamp gear shift selector body lightly in a soft jawed
vise.
4. Fill selector body with Polaris 0W-40 All Season
Synthetic motor oil. The oil level should be at one
half the height of the slides (approx. 1 oz.).
Gear Shift Selector Capacity: 1 oz.
Polaris 0W-40 All Season Synthetic Oil
PN 2871281 - Quart
PN 2871844 - Gallon
CAUTION: Too much oil could cause the selector to hy-
drolock. Be sure the selector box is level when adding
oil.
5. Wipe gear selector dry, clean surfaces of cover and
selector box with Loctite™ Primer T and place a bead
of Loctite™ 518 Gasket Eliminator or 3 Bond 1215
completely around the edge of the gear shift selector
body.
6. Carefully reattach cover/rod assembly to gear shift
selector body. Make sure slides are in neutral, or
butterfly may be damaged.
7. Torque cover screws to 12 ft. lbs. (1.7 kg-m).
8.4
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