Cover/Panel Removal - Polaris Sportsman 400 Service Manual

COVER/PANEL REMOVAL

To Remove:
Seat . . . . . . . . . . . . . . . . . . . . . . .
Side panels (See page 5.5)
Headlight pod (See page 5.4)
Front cover . . . . . . . . . . . . . . . . .
Rear rack . . . . . . . . . . . . . . . . . .
Rear cab assembly . . . . . . . . . .
Front rack . . . . . . . . . . . . . . . . . .
Front cab assembly . . . . . . . . . .
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Perform These Steps:
Pull release lever at the rear of the seat
Lift and pull seat rearward, disengaging seat from tabs at the rear of the fuel tank
. . . Remove: Seat
Disengage tabs at front and rear
Remove: Front rack
Disengage tabs at front and rear
Lift panel out
Remove: Seat
2 bolts at rear of rack
2 bolts at front of rack
Remove: Seat
Rear rack
1 screw, nut and washer at rear of inner left footrest
4 screws at bottom of left rear mudflap
1 screw, nut and washer at rear of inner right footrest
4 screws at bottom of right rear mudflap
4 bolts and flat washers from top of cab assembly, under seat
2 screws at rear bottom of cab assembly near tail light
Disconnect taillight harness
Remove: 4 screws, lock washers, and flat washers
Remove: Seat
Side panels
2 screws at rear of cab at fuel tank mount bracket
Front rack
Front bumper
Front cover panel
3 screws from bottom left mudflap
3 screws from bottom right mudflap
1 inner screw from front cab to foot rest on each side
2 screws under front panel
BODY / STEERING / SUSPENSION
5.3