Transmission Specifications; Torque Specifications; Lubrication Specifications; Shift Linkage / Gear Selector - Polaris 2009 Sportsman XP 850 Service Manual

TRANSMISSION

TRANSMISSION SPECIFICATIONS

Torque Specifications

ITEM
Transmission Fill Plug
Transmission Drain Plug
Transmission Case
Screws
Oil Deflector Plate Screws
Bell Housing Screws
Bellcrank Nut
Shift Detent Plug
Transmission Coupler Nut

Lubrication Specifications

TRANSMISSION
Synthetic Sportsman XP
Transmission Fluid
(PN 2877606) (Quart)
6.2
TORQUE VALUE
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
15-20 ft. lbs.
(20-27 Nm)
7-10 ft. lbs.
(9-14 Nm)
50-60 ft. lbs.
(68-81 Nm)
12-18 ft. lbs.
(16-24 Nm)
17-23 ft. lbs.
(23-31 Nm)
115-125 ft. lbs.
(156-170 Nm)
CAPACITY
32 oz. (946 ml)

SHIFT LINKAGE / GEAR SELECTOR

Shift Linkage Inspection

1. Remove the seat and upper RH side panel (see Chapter 9).
2. Inspect the linkage rod pivot end attached to the
transmission bellcrank and the snap linkage attached to the
gear selector.
NOTE: Linkage rod length and angle is preset.
3. Replace any components that appear worn or damaged.

Gear Selector Removal

1. Remove the seat and upper RH side panel (see Chapter 9).
2. Push linkage rod out of the snap linkage at the gear selector.
3. Remove the retaining screw from the back side and pull the
gear selector out from the frame support as an assembly.
NOTE: Remove RH frame support to ease removal.