Page 1 Digital Copier d-Copia 3001MF SERVICE MANUAL Code Y112040-6...
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Page 4 Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
Page 5 Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below: DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.
Page 6 1.Installation Precautions WARNING • Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current....................•...
Page 7 2.Precautions for Maintenance WARNING • Always remove the power plug from the wall outlet before starting machine disassembly....• Always follow the procedures for maintenance described in the service manual and other related brochures............................• Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits.
Page 8 • Do not remove the ozone filter, if any, from the copier except for routine replacement..... • Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself...................... •...
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Page 10: Table Of Contents
CONTENTS 1-1 Specifications 1-1-1 Specifications............................1-1-1 1-1-2 Parts names............................1-1-3 (1) Machine.............................1-1-3 (2) Operation panel..........................1-1-6 1-1-3 Machine cross section ..........................1-1-7 1-2 Installation 1-2-1 Installation environment .........................1-2-1 1-2-2 Unpacking and installation ........................1-2-2 (1) Installation procedure ........................1-2-2 (2) Setting initial copy modes........................1-2-11 1-2-3 Installing the key counter (option) ......................1-2-12 1-3 Maintenance Mode 1-3-1 Maintenance mode ..........................1-3-1 (1) Executing a maintenance item ......................1-3-1...
Page 11 (1) Precautions ............................1-5-1 (2) Drum..............................1-5-1 (3) Toner ..............................1-5-1 (4) How to tell a genuine Olivetti toner container..................1-5-2 1-5-2 Paper feed section ..........................1-5-3 (1) Detaching and refitting the forwarding, paper feed and separation pulleys ........1-5-3 (2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys ....1-5-6 1-5-3 Optical section ............................1-5-15...
Page 12 2-1-3 Optical section ............................2-1-5 (1) Image scanner section ........................2-1-5 (2) Laser scanner section ........................2-1-7 2-1-4 Developing section..........................2-1-9 (1) Single component developing system.....................2-1-11 2-1-5 Transfer and separation sections......................2-1-12 2-1-6 Cleaning and charge erasing sections....................2-1-13 2-1-7 Fuser section ............................2-1-14 2-1-8 Eject and switchback sections ......................2-1-16 2-1-9 Duplex section ............................2-1-17 (1) Paper conveying operation in duplex copying.................2-1-19 2-2 Electrical Parts Layout...
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Page 14: Specifications
1-1 Specifications 1-1-1 Specifications Machine Type ..........Desktop Printing method....... Electrophotography by semiconductor laser Supported original types ....Sheets, books and three-dimensional objects Maximum original size: A3/Ledger Original feed system ....... Fixed Paper weight........Cassette : 60 to 120 g/m MP tray : 45 to 200 g/m Paper type ........
Page 15 Interface.......... USB interface connector: 1 (USB Hi-speed) USB memory slot: 2 (Full-speed USB) Network interface: 1 (10 BASE-T/100 BASE-TX) Optional interface: 2 (KUIO/W) Resolution........600 x 600 dpi ° ° Operating environment ....Temperature: 10 to 32.5 C/50 to 90.5 Humidity: 15 to 80% RH Altitude: 2500 m/8,202 ft maximum Brightness: 1500 lux maximum...
Page 16: Parts Names
1-1-2 Parts names (1) Machine 9 10 Figure 1-1-1 Original cover (option) Original size indicator plates Clip holder Slit glass Attention indicator Receive indicator Left cover 1 Left cover 1 lever Left cover 2 10. Left cover 2 handle 11. Contact glass 12.
Page 17 Figure 1-1-2 16. Toner container stopper 17. Toner container 18. Waste toner box 19. Paper feed unit (A2) 20. Paper feed unit cover (A3) 21. Knob 22. Cleaner rod 23. Cleaning brush 1-1-4 Service Manual Y112040-6...
Page 18 Figure 1-1-3 24. USB memory slot (A1) 25. Front cover 26. Paper width adjusting tab 27. Paper length guide 28. Top tray 29. Main power switch 30. Paper width guide 31. MP tray (multi purpose tray) 32. Output stopper 33. Filter (F1) 34.
Page 19 (2) Operation panel Figure 1-1-4 System menu key/indicator 15. Application key/indicator Counter key/indicator 16. Help key/indicator Print indicator 17. Accessibility key/indicator Send indicator 18. Document box key/indicator Receive indicator 19. Send key/indicator Memory indicator 20. Copy key/indicator Attention indicator 21. Numeric keys Interrupt key/indicator 22.
Page 20: Machine Cross Section
1-1-3 Machine cross section Light path Paper path Figure 1-1-5 Machine cross section Paper feed section Cleaning and charge erasing section Main charging section Fuser section Optical section Eject and switchback section Developing section Duplex section Transfer and separation section Y112040-6 Service Manual 1-1-7...
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Page 22: Installation Environment
1-2 Installation 1-2-1 Installation environment ° ° Temperature: 10 to 32.5 C/50 to 90.5 Humidity: 15 to 80% RH Power supply: 120 V AC, 11.8 A 220 to 240 V AC, 6.5 A ± ± Power source frequency: 50 Hz 0.3%/60 Hz 0.3% Installation location...
Page 23: Unpacking And Installation
1-2-2 Unpacking and installation (1) Installation procedure Start Install other optional devices. Unpack. Connect the power cord. Remove the eject spacer and tapes. Install the optional paper feeder. Installing toner. Release the scanner pins. Setting the delivery date (maintenance item U278). Release of cassette lift plate.
Page 24 Moving the machine When moving the machine, pull out the four carrying handles on the right and left sides and hold them. Carrying handle Carrying handle Carrying handle Carrying handle Figure 1-2-2 Y112040-6 Service Manual 1-2-3...
Page 25 Unpacking. Figure 1-2-3 Unpacking Machine 12. Document tray Outer case 13. Power cord Inner frame 14. Plastic bag Skid 15. Operation guide Bottom front left pad 16. Size plates Bottom front right pad 17. USB host label Bottom rear left pad 18.
Page 26 Remove the eject spacer and tapes. 1. Remove the eject spacer. Eject spacer Figure 1-2-4 2. Remove four tapes. Tape Tape Tape Figure 1-2-5 Y112040-6 Service Manual 1-2-5...
Page 27 Install the optional paper feeder. 1. Install the optional paper feeder as neces- sary. 2. Verify levelness at the four corners of the platen using a level gauge, and adjust the level bolts at the bottom of the machine to optimize levelness.
Page 28 Load paper. 1. Holding the paper width adjusting tab both ends, move the paper width guides to fit the paper size. Paper width adjusting tab Paper width guides Cassette 1 (cassette 2) Figure 1-2-8 2. Adjust the paper length guide to fit the paper size.
Page 29 Install the toner container. 1. Open the front cover. 2. Hold the toner container vertically and tap the upper part five times or more. Toner container Turn the toner container upside down and tap the upper part five times or more. Figure 1-2-11 3.
Page 30 5. Gently push the toner container into the machine along the rails. Push the container all the way into the machine until it locks in place. Toner container Figure 1-2-14 Install the waste toner box. 1. Install the waste toner box in the machine. Waste toner box 2.
Page 31 Connect the power cord. 1. Connect the power cord to the connector on the machine. 2. Insert the power plug into the wall outlet. Installing toner. 1. Turn the main power switch on. Toner installation is started. 2. The drive chain is disengaged when toner installation is completed. Run maintenance mode U130 if [Add Toner] remains displayed even after the drive chain is disengaged.
Page 32: Setting Initial Copy Modes
(2) Setting initial copy modes Factory settings are as follows: Maintenance Contents Factory setting item No. U253 Switching between double and single counts DOUBLE COUNT(A3/LEDGER) U260 Selecting the timing for copy counting After ejection U285 Setting service status page U326 Setting the black line cleaning indication ON/8 U328...
Page 33: Installing The Key Counter (Option)
1-2-3 Installing the key counter (option) Installing the key counter requires the following component: Key counter (P/N AVGR03671G) Key counter set (P/N AVGR08516B) Supplied parts of key counter set: Key counter socket assembly (P/N 127233J) Key counter cover Key counter mount Key counter retainer Key counter cover retainer One (1) M3 ×...
Page 34 5. Remove two screws and remove the scan- Scanner Screw ner right cover. right cover 6. Cut out the aperture plate on the upper right Screw cover using nippers. 7. Pull the key counter wire out. Key counter wire Right upper cover Aperture Figure 1-2-17...
Page 35: Maintenance Mode
10. Pass the 4-pin connector of the key counter key counter wire 4-pin connector signal cable through the aperture in the key counter cover retainer. 11. Insert the 4-pin connector of the key counter signal cable into the 4-pin connector of the key counter key counter wire.
Page 36: Maintenance Mode
1-3 Maintenance Mode 1-3-1 Maintenance mode The machine is equipped with a maintenance function which can be used to maintain and service the machine. (1) Executing a maintenance item Start Press the status/Job cancel key. Enter “10871087” using Maintenance mode is entered. the numeric keys.
Page 37: Maintenance Modes Item List
(2) Maintenance modes item list Item Initial Section Content of maintenance item setting* General U000 Outputting an own-status report U001 Exiting the maintenance mode U002 Setting the factory default data U003 Setting the service telephone number *************** U004 Displaying the machine number U019 Displaying the ROM version Initialization...
Page 38 Item Initial Section Content of maintenance item setting* High voltage U100 Setting the main high voltage U101 Setting the other high voltages 26/58/50/89/1/ 115/91/68/40/92 U110 Checking the drum count U114 Setting separation charger mode MODE3 U117 Checking the drum number U118 Displaying the drum history Developing...
Page 39 Item Initial Section Content of maintenance item setting* Mode setting U250 Setting the maintenance cycle U251 Checking/clearing the maintenance count U252 Setting the destination U253 Switching between double and single counts DOUBLE COUNT (A3/LEDGER) U260 Selecting the timing for copy counting After ejection U265 Setting OEM purchaser code...
Page 40 Item Initial Section Content of maintenance item setting* Others U901 Checking/clearing copy counts by paper feed locations U903 Checking/clearing the paper jam counts U904 Checking/clearing the service call counts U905 Checking/clearing counts by optional devices U906 Resetting partial operation control U908 Checking the total counter value U910...
Page 41: Contents Of The Maintenance Mode Items
(3) Contents of the maintenance mode items Maintenance Description item No. Outputting an own-status report U000 Description Outputs lists of the current settings of the maintenance items, and paper jam and service call occurrences. Outputs the event log or service status page. Also sends output data to the USB memory. Printing a report is disabled either when a job is remaining in the buffer or when [Pause All Print Jobs] is pressed to halt printing.
Page 42 Maintenance Description item No. U000 Event log Event Log 9/Aug/2009 08:40 Firmware version 2K5_2000.000.000 2009.08.09 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Paper Jam Log Service Call Log Count. Event Descriprions Count. Service Code 9876543 10.01.08.01.01 7881214 01.0060 666554 10.01.08.01.02 578944 01.0120 5296 01.4000 4988 10.01.08.01.01 4988...
Page 43 Maintenance Description item No. U000 Detail of event log Items Description System version System date Engine soft version Engine boot version Operation panel mask version Machine serial number Paper Jam Log Count. Event Remembers 1 to 16 of The total page count Log code (2 digit, hexa- occurrence.
Page 44 Maintenance Description item No. U000 Items Description Paper Jam Log 80: Finisher timeout jam (built-in finisher) cont. 81: Paper entry sensor nonarrival jam 82: Jam in stapler 83: Exit sensor stay jam 91: Finisher cover open (document finisher) 92: Exit sensor non-arrival jam (document finisher) 93: Reverse sensor jam (document finisher) 94: Paper entry sensor stay/remaining jam (document finisher) 95: Paper conveying sensor jam (document finisher)
Page 45 Maintenance Description item No. U000 Items Description Paper Jam Log (e) Detail of paper exit location (Hexadecimal) cont. 01: Face down (FD) 02: Face up (FU)/ Document finisher face up (FU)/ 3000-sheet document finisher left sub tray (FU) 03: Document finisher face down (FD) 04 to 48: Reserved Service Call Log Count.
Page 46 Maintenance Description item No. U000 Items Description (11) Counter Log (f) Paper jam (g) Self diagnostic error (h) Maintenance item replacing Comprised of three Indicates the log Indicates the log Indicates the log log counters includ- counter of paper jams counter of self diagnos- counter depending on ing paper jams, self...
Page 47 Maintenance Description item No. U000 Service status page (1) Service Status Page 09/08/2009 12:00 Firmware version 2K5_2000.000.000 2009.08.09 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Controller Information Memory status FRPO Status (27) Total Size 1.0 GB Default Pattern Switch Default Font Number C5*10000+C2*100+C3 00000 Time Local Time Zone +01:00 Tokio...
Page 48 Maintenance Description item No. U000 Service status page (2) Service Status Page 09/08/2009 12:00 Firmware version 2K5_2000.000.000 2009.08.09 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Engine Information Send Information (29) NVRAM Version _Bb04B29_Bb04B29 (30) Scanner Version 2K5_1200.001.089 (33) Date and Time 09/08/09 (31) FAX Slot1 (34) Address FAX BOOT Version...
Page 49 Maintenance Description item No. U000 Detail of service status page Description Supplement System version System date Engine soft version Engine boot version Operation panel mask version Total RAM size Local time zone Report output date Day/Month/Year hour:minute NTP server name (10) Presence or absence of the optional Installed/Not Installed...
Page 50 Maintenance Description item No. U000 Description Supplement (29) NV RAM version _ Bb 04B29 _ Bb 04B29 (a) (b) (d) (e) (a) Consistency of the present software version and the database _ (underscore): OK * (Asterisk): NG (b) Database version (c) The oldest time stamp of database version (d) Consistency of the present software version and the ME firmware version...
Page 51 Maintenance Description item No. U000 Description Supplement (48) Fixed assets number (49) Job complete judgment timeout time setting for local interface (50) Media type attributes Weight settings 1 to 28 (Not used: 18, 19, 20) 0: Light/1: Normal 1 / 2: Normal 2 / 3: Normal 3/ 4: Heavy 1 / 5: Heavy 2 / 6: Heavy 3 / 7: Extra Heavy Fuser settings 0: High / 1: Middle / 2: Low / 3: Vellum...
Page 52 Maintenance Description item No. Setting the service telephone number U003 Description Sets the telephone number to be displayed when a service call code is detected. Purpose To set the telephone number to call service when installing the machine. Method Press the start key. The currently set telephone number is displayed. Setting 1.
Page 53 Maintenance Description item No. Displaying the ROM version U019 Description Displays the part number of the ROM fitted to each PWB. Purpose To check the part number or to decide, if the newest version of ROM is installed. Method 1. Press the start key. The ROM version are displayed. 2.
Page 54 Maintenance Description item No. Initializing counters and mode settings U021 Description Initializes all settings, except those pertinent to the type of machine, namely each counter, service call history and mode setting. Also initializes backup RAM according to region specification selected in maintenance item U252 Setting the destination.
Page 55 Maintenance Description item No. Checking motor operation U030 Description Drives each motor. Purpose To check the operation of each motor. Method 1. Press the start key. 2. Select the motor to be operated. 3. Press the start key. The operation starts. Display Operation MAIN...
Page 56 Maintenance Description item No. Checking clutch operation U032 Description Turns each clutch on. Purpose To check the operation of each clutch. Method 1. Press the start key. 2. Select the clutch to be operated. 3. Press the start key. The clutch turns on for 1 s. Display Clutches Paper feed clutch 1 (PFCL1)
Page 57 Maintenance Description item No. Adjusting the print start timing U034 Description Adjusts the leading edge registration or center line. Purpose Make the adjustment if there is a regular error between the leading edges of the copy image and original. Make the adjustment if there is a regular error between the center lines of the copy image and original. Method 1.
Page 58 Maintenance Description item No. Caution U034 Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode. U066 U071 U034 (P.1-3-30) (P.1-3-34) Adjustment: Center line adjustment 1. Select the item to be adjusted. Display Description Setting...
Page 59 Maintenance Description item No. Caution U034 Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode. U067 U072 U034 (P.1-3-31) (P.1-3-36) Completion Press the stop key. The screen for selecting a maintenance item No. is displayed. Setting the printing area for folio paper U035 Description...
Page 60 Maintenance Description item No. Adjusting the deflection in the paper U051 Description Adjusts the deflection in the paper. Purpose Make the adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper is Z-folded.
Page 61 Maintenance Description item No. Setting the adjustment of the motor speed U053 Description Performs fine adjustment of the speeds of the motors. Purpose To adjust the speed of the respective motors when the magnification is not correct. Method 1. Press the start key. 2.
Page 62 Maintenance Description item No. Setting the motor periodic drive U055 Description Specifies ON/OFF the drum small rotation mode. Purpose Set to ON if dribbling occurs on the image. Setting 1. Press the start key. 2. Select ON or OFF. Display Description Drum small rotation mode ON Drum small rotation mode OFF...
Page 63 Maintenance Description item No. Turning the exposure lamp on U061 Description Turns the exposure lamp on. Purpose To check the exposure lamp. Method 1. Press the start key. 2. Select [CCD]. 3. Press the start key. The lamp lights. 4. To turn the lamp off, press the stop key. Completion Press the stop key.
Page 64 Maintenance Description item No. Adjusting the scanner magnification U065 Description Adjusts the magnification of the original scanning. Purpose Make the adjustment if the magnification in the main scanning direction is incorrect. Make the adjustment if the magnification in the auxiliary scanning direction is incorrect. Caution Adjust the magnification of the scanner in the following order.
Page 65 Maintenance Description item No. Completion U065 Press the stop key. The screen for selecting a maintenance item No. is displayed. Adjusting the scanner leading edge registration U066 Description Adjusts the scanner leading edge registration of the original scanning. Purpose Make the adjustment if there is a regular error between the leading edges of the copy image and original. Adjustment 1.
Page 66 Maintenance Description item No. Adjusting the scanner center line U067 Description Adjusts the scanner center line of the original scanning. Purpose Make the adjustment if there is a regular error between the center lines of the copy image and original. Adjustment 1.
Page 67 Maintenance Description item No. Adjusting the scanning position for originals from the DP U068 Description Adjusts the position for scanning originals from the DP. Performs the test copy at the four scanning positions after adjusting. Purpose Used when the image fogging occurs because the scanning position is not proper when the DP is used. Run U071 to adjust the timing of DP leading edge when the scanning position is changed.
Page 68 Maintenance Description item No. Adjusting the DP magnification U070 Description Adjusts the DP original scanning speed. Purpose Make the adjustment if the magnification is incorrect in the auxiliary scanning direction when the DP is used. Method 1. Press the start key. 2.
Page 69 Maintenance Description item No. Adjusting the DP scanning timing U071 Description Adjusts the DP original scanning timing. Purpose Make the adjustment if there is a regular error between the leading or trailing edges of the original and the copy image when the DP is used. Method 1.
Page 70 Maintenance Description item No. Adjustment: Trailing edge registration U071 1. Press the system menu key. 2. Place an original on the DP and press the start key to make a test copy. 3. Press the system menu key. 4. Change the setting value using the +/- or numeric keys. For copy example 1, increase the value.
Page 71 Maintenance Description item No. Adjusting the DP center line U072 Description Adjusts the scanning start position for the DP original. Purpose Make the adjustment if there is a regular error between the centers of the original and the copy image when the DP is used.
Page 72 Maintenance Description item No. Checking scanner operation U073 Description Simulates the scanner operation under arbitrary conditions. Purpose To check scanner operation. Start 1. Press the start key. 2. Select the item to be operated. Display Description SCANNER MOTOR Scanner operation HOME POSITION Home position operation DUST CHECK...
Page 73 Maintenance Description item No. Adjusting the DP input light luminosity U074 Description Sets the luminosity correction for scanning originals from the DP. Purpose Modify the setting only if a spotted background appears when a bluish original is scanned from the DP. Setting 1.
Page 74 Maintenance Description item No. Adjusting the correct exposure U081 Description Adjusts the correct exposure in text and photo mode, text mode or photo mode. Purpose To be executed as required. Setting 1. Press the start key. 2. Select the item to be set. 3.
Page 75 Maintenance Description item No. Outputting a MIP-PG pattern U089 Description Selects and outputs the MIP-PG pattern created in the machine. Purpose To check copier status other than scanner when adjusting image printing, using MIP-PG pattern output (with- out scanning). Method 1.
Page 76 Maintenance Description item No. Setting the exposure density gradient U093 Description Changes the exposure density gradient in the manual density mode, depending on respective image quality modes. Purpose To set how the image density is altered by a change of one step in the manual density adjustment for respec- tive image quality modes.
Page 77 Maintenance Description item No. Setting: [OTHER] U093 1. Select the item to be set. 2. Adjust the setting using the +/- or numeric keys. Display Description Setting Initial range setting OTHER DARKER Change in density when manual density is set dark 0 to 3 OTHER LIGTER Change in density when manual density is set light 0 to 3 Increasing the setting makes the change in density larger, and decreasing it makes the change smaller.
Page 78 Maintenance Description item No. Adjusting original size detection U099 Description Checks the operation of the original size sensor and sets the sensing threshold value. Purpose To adjust the sensitiveness of the sensor and size judgement time if the original size sensor malfunctions fre- quently due to incident light or the like.
Page 79 Maintenance Description item No. Setting the main high voltage U100 Description Performs main charging. Purpose To check main charging. Method 1. Press the start key. 2. Select the item to be operated. 3. Press the start key. The selected operation starts. Display Description Turning the main charger on...
Page 80 Maintenance Description item No. Setting the other high voltages U101 Description Sets the developing bias control voltage, the transfer control voltage, and the separation control voltage or checks the output of these voltages. Purpose To check the developing bias, the transfer voltage and the separation voltage or to take measures against drop of image density or background fog.
Page 81 Maintenance Description item No. Checking the drum count U110 Description Displays the drum counts for checking. Purpose To check the drum status. Method 1. Press the start key. The drum counter count is displayed. Completion Press the stop key. The screen for selecting a maintenance item No. is displayed. Setting separation charger mode U114 Description...
Page 82 Maintenance Description item No. Checking the drum number U117 Description Displays the drum number. Purpose To check the drum number. Method 1. Press the start key. The drum number is displayed. Completion Press the stop key. The screen for selecting a maintenance item No. is displayed. Displaying the drum history U118 Description...
Page 83 Maintenance Description item No. Checking toner motor operation U135 Description Turns the toner feed motor and toner feed clutch on. Purpose To check the operation of the toner feed motor or toner feed clutch. Settings may also be modified where mobility in toner is inferior or when printing materials of very high density.
Page 84 Maintenance Description item No. Setting toner near end mode U136 Description Sets whether to restrict printing operation when the toner is empty. Purpose To set to ON to remove restrictions on printing operation when toner empty is detected. Setting 1. Press the start key. 2.
Page 85 Maintenance Description item No. Checking sensors for toner U155 Description Displays the on-off status of each sensor or switch related to toner. Purpose To check if the sensors and switches operate correctly. Method 1. Press the start key. 2. Turn each switch on and off manually to check the status. When the on-status of a switch is detected, that switch is displayed in reverse.
Page 86 Maintenance Description item No. Setting the fuser control temperature U161 Description Changes the fuser control temperature. Purpose Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a fuser problem on thick paper. Method 1.
Page 87 Maintenance Description item No. Checking/clearing the fuser counts U167 Description Displays and clears the fuser counts for checking. Purpose To check the fuser count after replacement of the fuser unit. Also to clear the counts after replacing unit. Method 1. Press the start key. The fuser counts is displayed. Clearing 1.
Page 88 Maintenance Description item No. Setting the fuser phase control U198 Description Sets the use of fuser phase control to reduce electrical noise generated by the machine. Purpose Normally no change is necessary. If electrical noise generated by the machine causes flickering of the lights around the machine, select fuser phase control to reduces the noise.
Page 89 Maintenance Description item No. Initializing the touch panel U201 Description Automatically correct the positions of the X- and Y-axes of the touch panel. Purpose To automatically correct the display positions on the touch panel after it is replaced. Method 1. Press the start key. 2.
Page 90 Maintenance Description item No. Checking DP operation U203 Description Simulates the original conveying operation separately in the DP. Purpose To check the DP operation. Method 1. Press the start key. 2. Place an original in the DP if running this simulation with paper. 3.
Page 91 Maintenance Description item No. Setting the presence or absence of the coin vender U206 Description Sets the presence or absence of the optional coin vender. Also sets the details for coin vender operation, such as mode and unit price. This is an optional device which is currently supported only by Japanese specification machines, so no setting is necessary.
Page 92 Maintenance Description item No. Operation panel lock U223 Description Sets the operation panel lock function to ON or OFF. Purpose To restrict operation in the system menu on the operation panel. Setting 1. Press the start key. 2. Select the item. Display Description Unlock...
Page 93 Maintenance Description item No. Limiting job separator output U233 Description Sets a limit of number of output pages from the job separator. Purpose Settings may be modified if curled paper is output from the job separator. Setting 1. Press the start key. 2.
Page 94 Maintenance Description item No. Checking the operation of the DP motors U243 Description Turns the motors or solenoids in the DP on. Purpose To check the operation of the DP motors and solenoids. Method 1. Press the start key. 2. Select the item to be operated. 3.
Page 95 Maintenance Description item No. Checking messages U245 Description Displays a list of messages on the touch panel of the operation panel. Purpose To check the messages to be displayed. Method 1. Press the start key. 2. Select the item to be displayed. 3.
Page 96 Maintenance Description item No. Setting the paper feed device U247 Description Turns on motors and clutches of paper feeder. Purpose To check the operation of motors and clutches of paper feed device. Method 1. Press the start key. The value varies depending to the option furnished. 2.
Page 97 Maintenance Description item No. Checking/clearing the maintenance count U251 Description Displays and clears or changes the maintenance count and automatic grayscale adjustment count. Purpose To verify the maintenance counter count and automatic grayscale count. Also to clear the count during main- tenance service.
Page 98 Maintenance Description item No. Setting the destination U252 Description Switches the operations and screens of the machine according to the destination. Purpose To be executed after initializing the backup RAM, in order to return the setting to the value before replacement or initialization.
Page 99 Maintenance Description item No. Switching between double and single counts U253 Description Switches the count system for the total counter and other counters. Purpose Used to select, according to the preference of the user (copy service provider), if A3/Ledger paper is to be counted as one sheet (single count) or two sheets (double count).
Page 100 Maintenance Description item No. Setting OEM purchaser code U265 Description Sets the OEM purchaser code. Purpose Sets the code when replacing the main PWB and the like. Setting 1. Press the start key. 2. Change the preset value using the numeric keys. 3.
Page 101 Maintenance Description item No. Setting the black line cleaning indication U326 Description Sets whether to display the cleaning guidance when detecting the black line. Purpose Displays the cleaning guidance in order to make the call for service with the black line decrease by the rubbish on the contact glass when scanning from the DP.
Page 102 Maintenance Description item No. Side ejection setting U328 Description Sets whether to eject to the side of the machine when an optional curl eliminator is installed. Purpose Set according to the preference of the user. Setting 1. Press the start key. 2.
Page 103 Maintenance Description item No. Setting the drum heater ON/OFF U339 Description Turns the drum heater on or off during sleep mode. Purpose Set according to the preference of the user. Setting 1. Press the start key. 2. Change the setting using the +/- or numeric keys. Display Description Setting range...
Page 104 Maintenance Description item No. Setting the ejection restriction U342 Description Sets or cancels the restriction on the number of sheets to be ejected continuously when the internal eject tray is selected as the eject location. Purpose According to user request, sets or cancels restriction on the number of sheets. Setting 1.
Page 105 Maintenance Description item No. Setting the value for maintenance due indication U345 Description Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the number of copies that can be made before the current maintenance cycle ends. When the difference between the number of copies of the maintenance cycle and that of the maintenance count reaches the set value, the message is displayed.
Page 106 Maintenance Description item No. Adjusting margins of image printing U402 Description Adjusts margins for image printing. Purpose Make the adjustment if margins are incorrect. Adjustment 1. Press the start key. 2. Select the item to be adjusted. Setting Initial Change in Display Description range...
Page 107 Maintenance Description item No. Adjusting margins for scanning an original on the platen U403 Description Adjusts margins for scanning the original on the contact glass. Purpose Make the adjustment if margins are incorrect. Adjustment 1. Press the start key. 2. Select the item to be adjusted. Setting Initial Change in...
Page 108 Maintenance Description item No. Adjusting margins for scanning an original from the DP U404 Description Adjusts margins for scanning the original from the DP. Purpose Make the adjustment if margins are incorrect when the DP is used. Caution Before making this adjustment, ensure that the following adjustments have been made in maintenance mode. U402 U403 U404...
Page 109 Maintenance Description item No. Adjusting the leading edge registration for memory image printing U407 Description Adjusts the leading edge registration during memory copying. Purpose Make the following adjustment if there is a regular error between the leading edge of the copy image on the front face and that on the reverse face during duplex switchback copying.
Page 110 Maintenance Description item No. Adjusting the halftone automatically U410 Description Carries out processing for the data acquisition that is required in order to perform automatic adjustment of the halftone. Purpose Performed when the quality of reproduced halftones has dropped. Method 1.
Page 111 Maintenance Description item No. Adjusting the scanner automatically U411 Description Uses a specified original and automatically adjusts the following items in the scanner and the DP scanning sections. Purpose To perform automatic adjustment of various items in the scanner and the DP scanning sections. Method 1.
Page 112 Maintenance Description item No. U411 3. Press [INPUT]. Display Description INPUT Automatic adjustment of first page using the DP for: original size mag- nification/leading edge timing/center line. 4. Press the start key. Auto adjustment starts. When automatic adjustment has normally completed, [Complete] is displayed. If a problem occurs during auto adjustment, [ERROR XX] (XX is replaced by an error code) is displayed and operation stops.
Page 113 Maintenance Description item No. Setting the target U425 Description Enters the lab values that is indicated on the back of the chart (P/N: AVGR05131K) used for adjustment. Also enters the measurement value of the chart (P/N: AVGR11211F) used for adjustment. Purpose Performs data input in order to correct for differences in originals during automatic adjustment.
Page 114 Maintenance Description item No. Setting: [ADJUST ORIGINAL] U425 1. Measure the distance from the left edge to the black belt (a) of the original at A, B and C. Measurement procedure 1) Measure the distance from the edge to the black belt (a) of the original at A (35 mm from the leading edge), B (110 mm from the leading edge) and C (185 mm from the leading edge), respectively.
Page 115 Maintenance Description item No. Setting: [DP] U425 1. Measure the distance from the leading edge to the black belt (inside) of the original at A. 2. Enter the measured value using the +/- keys in [LEAD]. 3. Measure the distance from the left edge to the black belt (inside) of the original at B. 4.
Page 116 Maintenance Description item No. Setting the JPEG compression ratio U470 Description Sets the compression ratio for JPEG images in each image quality mode. Purpose To change the setting in accordance with the image that the user is copying. For example, in order to soften the coarseness of the image when making copies at over 200% magnification, change the level of compres- sion by raising the value.
Page 117 Maintenance Description item No. Supplement U470 While this maintenance item is being executed, copying from an original is available in interrupt copying mode (which is activated by pressing the system menu key). Completion Press the stop key. The screen for selecting a maintenance item No. is displayed. Adjusting laser power output U473 Description...
Page 118 Maintenance Description item No. Setting the enterprise mode U510 Description Sets whether or not the application function is enabled. Purpose According to user request, changes the setting. Setting 1. Press the start key. 2. Select [MODE1]. 3. Select the item. Display Description Application function is enabled...
Page 119 Maintenance Description item No. Checking/clearing copy counts by paper feed locations U901 Description Displays or clears copy counts by paper feed locations. Purpose To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts. Method 1.
Page 120 Maintenance Description item No. Checking/clearing the service call counts U904 Description Displays or clears the service call code counts by types. Purpose To check the service call code status by types. Also to clear the service call code counts after replacing con- sumable parts.
Page 121 Maintenance Description item No. Checking/clearing counts by optional devices U905 Description Displays the counts of DP or finisher. Purpose To check the use of DP and finisher. Method 1. Press the start key. 2. Select the device, the count of which is to be checked. 3.
Page 122 Maintenance Description item No. Checking the total counter value U908 Description Displays the total counter value. Purpose To check the total counter value. Method 1. Press the start key. The screen for total count value is displayed. Completion Press the stop key. The screen for selecting a maintenance item No. is displayed. Clearing the black ratio data U910 Description...
Page 123 Maintenance Description item No. Setting backup data reading/writing U917 Description Retrieves the backup data to a USB memory from the machine; or writes the data from the USB memory to the machine. Purpose To store and write data when replacing the HDD. Method 1.
Page 124 Maintenance Description item No. Error Codes U917 Codes Description Codes Description 321e0001 Parameter error 321e002f Box open error 321e0002 File write error 321e0030 Box close error 321e0003 File initialization error 321e0031 Box creation error 321e0004 File error 321e0032 Box creation error 321e0005 Processing error 321e0033...
Page 125 Maintenance Description item No. Checking the copy counts U920 Description Checks the copy counts. Purpose To check the copy counts. Method 1. Press the start key. The current counts are displayed. Display Description Copy Count Count value of copy Printer Count Count value of printer Fax Count Count value of fax...
Page 126 Maintenance Description item No. Setting the automatic toner install U931 Description Sets automatic toner installation on or off when power is turned on. Purpose Changed to off when deactivating automatic toner installation. Setting 1. Press the start key. 2. Select ON or OFF. Display Description Automatic toner install function ON...
Page 127 Maintenance Description item No. Setting of deflection for feeding from DP U942 Description Adjusts the deflection generated when the DP is used. Purpose Use this mode if an original non-feed jam, oblique feed or wrinkling of original occurs when the DP is used. Setting 1.
Page 128 Maintenance Description item No. Checking of toner area code U969 Description Displays the toner area code. Purpose To check the toner area code. Method 1. Press the start key. The toner area code is displayed. Completion Press the stop/clear key. The screen for selecting a maintenance item No. is displayed. Data capture mode U977 Description...
Page 129 Maintenance Description item No. Displaying the developing unit history U985 Description Displays the past record of machine number and the developing counter. Purpose To check the count value machine number and the developing counter. Method 1. Press the start key. Past record of 5 cases is displayed. Display Description MACHINE No.
Page 130: Management Mode
1-3-2 Management mode In addition to a maintenance function for service, the machine is equipped with a management function which can be oper- ated by users (mainly by the administrator). In this management mode, settings such as default settings can be changed. (1) Using the management mode Start Press the System Menu key.
Page 131: Common Settings
(2) Common Settings Paper Size and Media Type Setup for Multi Purpose Tray 1. Press [Next] of Original/Paper Settings, [Next] of Switching the Language for Display [Language] MP Tray Setting and then [Change] of Paper Size. 1. Press [Change] of Language. 2.
Page 132 Paper Source for Cover Paper Continuous Scan 1. Press [Next] of Original/Paper Settings, cursor 1. Press cursor down key, [Next] of Function Defaults down key and then [Change] of Paper Source for and then [Change] of Continuous Scan. Cover. 2. Select [Off] or [On] for the default. Use the proce- 2.
Page 133 File Name Entry Auto Image Rotation 1. Press cursor down key, [Next] of Function Defaults, 1. Press cursor down key, [Next] of Function Defaults, cursor down key and then [Change] of File Name cursor down key and then [Change] of Auto Image Entry.
Page 134: Copy Settings
JPEG/TIFF Print (4) Sending Settings 1. Press cursor down key, [Next] of Function Defaults, cursor down key twice and then [Change] of JPEG/ Quick Setup Registration TIFF Print. 1. Press [Next] of Quick Setup Registration. 2. Select the default for [Fit to Paper Size], [Image 2.
Page 135: Printer Settings
(6) Printer Settings Form Feed Timeout 1. Press cursor down key and [Change] of Form Feed Timeout. Emulation 2. Press [+] or [-] to set the Form Feed Timeout. 1. Press [Change] of Emulation. You can set the timeout delay in seconds. 2.
Page 136: Adjustment/Maintenance
(8) Adjustment/Maintenance Gray Adjustment 1. Press cursor down key and then [Next] of Gray Copy Density Adjustment Adjustment. 1. Press [Next] of Copy Density Adjustment. 2. Press [Execute]. A color pattern is printed. 2. Press [Change] of Auto or of Manual. 3.
Page 137: Editing Destination (Address Book/Adding One Touch Keys)
Time Zone (10) Editing Destination (Address Book/Adding One 1. Press [Change] of Time Zone. Touch Keys) 2. Select the location. 3. Press [Off] or [On] of Summer Time and press [OK]. Adding a Contact 1. Press [Register/Edit] of Address Book, [Add], [Con- tact] and then [Next].
Page 138: Internet Browser Setup
Editing a Destination Deleting the Registered Information 1. Press [Register/Edit] of Address Book. 1. Press [Delete]. 2. Select a destination or group to edit. 2. Press [Yes] on the screen to confirm the deletion 3. Press [Detail]. of the data registered in the One Touch Key. The procedure differs depending on the details to be edited.
Page 139: Applications
(12) Applications (13) System Settings Installing Applications Restarting the System 1. Insert the USB memory containing the application 1. Press [Execute] of Restart. to be installed into the USB memory slot (A1). 2. When the confirmation screen appears, press 2. Press [Add]. [Yes].
Page 140 RA (Stateless) Settings SSL Setup 1. Press [Next] of Network and then [Next] of TCP/IP 1. Press [Next] of Network, [Next] of Secure Protocol, Setting. and then [Next] of SSL. 2. Press [Next] of IPv6. 2. Press [On] or [Off]. 3.
Page 141: User Login Administration
Interface Block Setting Checking Application Details 1. Press [Next] of Optional Function. USB Host (USB memory slot setting) 2. If user login administration is disabled, the user 1. Press [Next] of Interface Block Setting and then authentication screen appears. Enter your login [Change] of USB Host.
Page 142: Job Accounting
Changing User Properties Obtain Network User Property 1. If user login administration is disabled, the user 1. If user login administration is disabled, the user authentication screen appears. Enter your login authentication screen appears. Enter your login user name and password and then press [Login]. user name and password and then press [Login].
Page 143 Managing Accounts 2. Press [Next] of Job Accounting Setting, [Next] of 1. If user login administration is disabled, the user Default Setting and then [Next] of Default Counter authentication screen appears. Enter your login Limit. user name and password and then press [Login]. 3.
Page 144: Paper Misfeed Detection
1-4 Troubleshooting 1-4-1 Paper misfeed detection (1) Paper misfeed indication When a paper misfeed occurs, the machine immediately stops copying and displays the jam location on the operation panel. Paper misfeed counts sorted by the detection condition can be checked in maintenance item U903. To remove paper jammed in the machine, open the front cover, left cover or pull the cassette out.
Page 145: Paper Misfeed Detection Conditions
(2) Paper misfeed detection conditions OSBSW DPTSW JESW PCSW FSSW FSSOL DUPPCSW MPPFCL FSW1 MPFSW PFCL1 FSW2 PFCL2 FSW3 PFPFCL1 PFFSW PFPFCL2 Figure 1-4-2 1-4-2 Service Manual Y112040-6...
Page 146 Section Description Conditions Specified time System Cover is open during copying. Cover open Secondary paper feed does not start within specified time 30 s Secondary paper feed of arrival of paper at the registration section. does not start Paper Feed switch 1 (FSW1) does not turn on within the speci- 1864 ms feed No paper feed from...
Page 147 Section Description Conditions Specified time Paper The feed switch 3 (FSW3) does not turn off within speci- 1429 ms + Paper feed Misfeed in paper feeder fied time of its turning on (paper feed from optional cas- length section vertical paper convey- sette 3).
Page 148 Section Description Conditions Specified time Paper The registration switch (RSW) does not turn off within 1314 ms conveying Misfeed in registration/ specified time of the feed switch 1 (FSW1) turning off. section transfer section The registration switch (RSW) does not turn off within 1100 ms specified time of the feed switch 1 (FSW1) turning on.
Page 149 Section Description Conditions Specified time Feedshift The feedshift switch (FSSW) does not turn on within 1121 ms section Misfeed in feedshift specified time of the start of eject motor (EM) reverse section rotation. During paper switchback operation, the feedshift switch 4514 ms (FSSW) does not turn off within specified time of the its turning on.
Page 150 Section Description Conditions Specified time Optional Paper ejection is not output from the machine to the doc- 15 s finisher Finisher timeout jam ument finisher within specified time of the paper convey- (built-in finisher) ing switch (PCSW) turning on. (Document finisher) 2627 ms Paper entry sensor The paper entry sensor (PES) is not turned on even if a...
Page 151 Section Description Conditions Specified time Optional The paper entry sensor (PES) is not turned off within Depends on paper finisher Paper entry sensor specified time its turning on. size stay/remaining jam The paper entry sensor (PES) is not turned off within (document finisher) specified time its turning on.
Page 152: Paper Misfeeds
(3) Paper misfeeds Problem Causes/check procedures Corrective measures A piece of paper torn from Check visually and remove it, if any. A paper jam in the copy paper is caught paper feed, convey- around feed switch 1/2/3, ing or eject section is registration switch, eject indicated as soon as switch or feedshift switch.
Page 153 Problem Causes/check procedures Corrective measures Paper is extremely curled. Change the paper. A paper jam in the Check if the paper feed pul- Check visually and replace any deformed pulleys. paper feed section is ley, forwarding pulley and indicated during separation pulley of optional copying (no paper cassette 3 are deformed.
Page 154 Problem Causes/check procedures Corrective measures Broken feed switch 1/2/3 Check visually and replace switch. A paper jam in the actuator. paper feed section is Defective switch. Run maintenance item U031 and turn following switch on and off indicated during manually. Replace the switch if indication of the corresponding copying (jam in verti- switch on the touch panel is not displayed in reverse.
Page 155 Problem Causes/check procedures Corrective measures (11) Broken MP feed switch Check visually and replace switch. A paper jam in the actuator. paper feed section is Defective switch. Run maintenance item U031 and turn switch on and off manually. indicated during Replace the switch if indication of the corresponding switch on the copying (multiple touch panel is not displayed in reverse.
Page 156 Problem Causes/check procedures Corrective measures (15) Broken feedshift switch or Check visually and replace switch. A paper jam in the job separator eject switch eject section is indi- actuator. cated during copying Defective switch. Run maintenance item U031 and turn switch on and off manually. (jam in optional job Replace the switch if indication of the corresponding switch on the separator eject sec-...
Page 157 Problem Causes/check procedures Corrective measures (19) Defective DP timing switch. Run maintenance item U244 and turn the DP timing switch on and An original jams in off manually. Replace the switch if indication of the corresponding optional DP is indi- switch on the touch panel is not displayed in reverse.
Page 158 Problem Causes/check procedures Corrective measures (26) Document finisher A paper jam in Extremely curled paper. Change the paper. optional document finisher is indicated Defective paper entry sen- With 5 V DC present at CN14-1 and CN14-3 on the finisher main during copying sor.
Page 159 Problem Causes/check procedures Corrective measures (28) Built-in finisher A paper jam in Defective paper conveying With 5 V DC present at YC2-23 on the finisher control PWB, optional document switch. check if YC2-21 on the finisher control PWB remains low when finisher is indicated the paper conveying switch is turned on and off.
Page 160 Problem Causes/check procedures Corrective measures (32) Defective paper conveying With 5 V DC present at CN4-4 on the finisher main PWB, check if A paper jam in sensor. CN4-6 on the finisher main PWB remains low or high when the optional document paper conveying sensor is turned on and off.
Page 161: Self-Diagnosis
1-4-2 Self-diagnosis (1) Self-diagnostic function This unit is equipped with a self-diagnostic function. When a problem is detected, copying is disabled and the problem dis- played as a code consisting of C followed by a number, indicating the nature of the problem. A message is also displayed requesting the user to call for service.
Page 162 Code Contents C8360 Slide motor problem (optional document finisher) C8440 Sensor adjusting problem (optional document finisher) C8460 EEPROM problem (optional document finisher) C9060 DP EEPROM error (optional DP) Measures against the service codes detecting fuser problems If one of the following service codes is detected, take actions to clear the cause of the trouble and perform maintenance item U163 to reset the service code.
Page 163: Self Diagnostic Codes
(2) Self diagnostic codes Remarks Code Contents Causes Check procedures/corrective measures C0030 Fax control PWB system problem Defective fax con- Replace the fax control PWB and verify the Processing with the fax software was trol PWB. operation. disabled due to a hardware or software problem.
Page 164 Remarks Code Contents Causes Check procedures/corrective measures C0620 FAX image DIMM problem DIMM installed Check if the DIMM is inserted into the socket DIMM is not installed correctly. incorrectly. on the main PWB correctly. DIMM cannot be accessed. Defective main Replace the main PWB and check for cor- PWB.
Page 165 Remarks Code Contents Causes Check procedures/corrective measures C0920 Fax file system error Defective fax con- Replace the fax control PWB and verify the The backup data is not retained for file trol PWB. operation. system abnormality of flash memory of the fax control PWB.
Page 166 Remarks Code Contents Causes Check procedures/corrective measures C1030 PF lift motor 1 error (optional paper Poor contact in the Check the connection of connector YC22 on feeder) connector termi- the engine PWB and the connector on the After cassette 3 is inserted, PF lift switch nals.
Page 167 Remarks Code Contents Causes Check procedures/corrective measures C2200 Drum motor problem Poor contact in the Check the connection of connector YC10 on Stable OFF is detected for 1 s continu- connector termi- the engine PWB and the connector on the ously after drum motor stability.
Page 168 Remarks Code Contents Causes Check procedures/corrective measures C3100 Scanner carriage problem Poor contact in the Check the connection of connector YC6 on The home position is not correct when connector termi- the scanner PWB and the connector of the the power is turned on or at the start of nals.
Page 169 Remarks Code Contents Causes Check procedures/corrective measures C3900 Backup memory read/write problem Defective backup Replace the scanner PWB and check for (scanner PWB) RAM or PWB. correct operation. Read and write data does not match. C3910 Backup memory data problem (scan- Defective backup Replace the scanner PWB and check for ner PWB)
Page 170 Remarks Code Contents Causes Check procedures/corrective measures C6020 Abnormally high fuser thermistor Installation defec- Check the mounting state of the fuser ther- center temperature tiveness on fuser mistor 2. If any problem is found, repair it. Fuser thermistor 2 is detected 230°C/ thermistor 2.
Page 171 Remarks Code Contents Causes Check procedures/corrective measures C7000 Toner motor problem Poor contact in the Check the connection of connector YC1 on A motor over-current signal is detected connector termi- the engine PWB and the connector on the continuously for 1 s or longer. nals.
Page 172 Remarks Code Contents Causes Check procedures/corrective measures C7910 Developing unit EEPROM error Poor contact in the Check the connection of connector on the Reading from or writing to EEPROM connector termi- engine PWB and the continuity across the cannot be performed. nals.
Page 173 Remarks Code Contents Causes Check procedures/corrective measures C8170 Finisher front side registration motor The front side reg- Reinsert the connector. Also check for conti- problem (optional built-in finisher) istration motor con- nuity within the connector cable. If none, When the front-side registration home- nector makes poor remedy or replace the cable.
Page 174 Remarks Code Contents Causes Check procedures/corrective measures C8210 Stapler problem (optional document The stapler con- Reinsert the connector. Also check for conti- finisher) nector makes poor nuity within the connector cable. If none, Jam 82 is indicated. contact. remedy or replace the cable. The stapler is Remove the stapler cartridge, and check the blocked with a sta-...
Page 175 Remarks Code Contents Causes Check procedures/corrective measures C8350 Roller motor problem (optional docu- The roller sensor, Reinsert the connector. Also check for conti- ment finisher) roller motor con- nuity within the connector cable. If none, The roller sensor does not turn on/off nector makes poor remedy or replace the cable.
Page 176 Remarks Code Contents Causes Check procedures/corrective measures C9000 Optional DP communication problem Poor contact in the Check the connection of connector YC7 and A communication error is detected. connector termi- YC8 on the scanner PWB and the connector nals. of the DP, and the continuity across the con- nector terminals.
Page 177: Image Formation Problems
1-4-3 Image formation problems (1)No image appears (2)No image appears (3)Image is too light. (4)Background is (5)A white line (entirely white). (entirely black). visible. appears longitudi- nally. See page 1-4-35. See page 1-4-35. See page 1-4-36. See page 1-4-36. See page 1-4-36. (6)A black line (7)A black line (8)One side of the...
Page 178: No Image Appears (Entirely Black)
(1) No image appears (entirely white). Copy example Causes Check procedures/corrective measures No trans- The connector terminals Reinsert the connector. Also check for continuity within the fer charg- of the high voltage PWB connector cable. If none, remedy or replace the cable. ing.
Page 179: Image Is Too Light
(3) Image is too light. Copy example Causes Check procedures/corrective measures Insufficient toner. If the display shows the message requesting toner replenish- ment, replace the container. Deteriorated toner. Perform the drum refresh operation. Defective The connector terminals Reinsert the connector. Also check for continuity within the transfer of the high voltage PWB connector cable.
Page 180: A Black Line Appears Longitudinally
(6) A black line appears longitudinally. Copy example Causes Check procedures/corrective measures Dirty platen. Clean the platen. Dirty or flawed drum. Perform the drum refresh operation. If the drum is flawed, replace the drum unit (see page 1-5-31). Deformed or worn cleaning blade. Replace the drum unit (see page 1-5-31).
Page 181: Image Is Blurred
(10) Image is blurred. Copy example Causes Check procedures/corrective measures Scanner moves erratically. Check if there is any foreign matter on the front and rear scanner rails. If any, remove it. Deformed press roller. Replace the press roller (see page 1-5-41). Paper conveying section drive prob- Check the gears and belts and, if necessary, grease them.
Page 182: Offset Occurs
(14) Offset occurs. Copy example Causes Check procedures/corrective measures Defective cleaning blade. Replace the drum unit (see page 1-5-31). Defective fuser unit. Check the heat roller and press roller. Wrong types of paper. Check if the paper meets specifications. Replace paper. (15) Image is partly missing.
Page 183: Image Center Does Not Align With The Original Center
(18) Image center does not align with the original center. Copy example Causes Check procedures/corrective measures Misadjusted image center line. Run maintenance item U034 to readjust the center line of image printing (see page 1-3-23). Misadjusted scanner center line. Run maintenance item U067 to readjust the scanner leading edge registration (see page 1-3-31).
Page 184: Electric Problems
1-4-4 Electric problems Troubleshooting to each failure must be in the order of the numbered symptoms. Problem Causes Check procedures/corrective measures 1. The power cord is not Check the contact between the power plug and the outlet. The machine does plugged in properly.
Page 185 Problem Causes Check procedures/corrective measures 1. Poor contact in the con- Reinsert the connector. Also check for continuity within the con- The developing fan nector terminals. nector cable. If none, remedy or replace the cable. motor, fuser fan 2. Broken motor coil. Check for continuity across the coil.
Page 186 Problem Causes Check procedures/corrective measures 1. Poor contact in the con- Reinsert the connector. Also check for continuity within the con- The exposure lamp nector terminals. nector cable. If none, remedy or replace the cable. does not turn on or 2.
Page 187 Problem Causes Check procedures/corrective measures (13) 1. Original is not placed cor- Check the original and correct if necessary. The original size is rectly. not detected cor- 2. Poor contact in the origi- Reinsert the connector. Also check for continuity within the con- rectly.
Page 188 Problem Causes Check procedures/corrective measures (17) 1. A piece of paper torn Check visually and remove it, if any. A paper jam in the from copy paper is paper feed, paper caught around feed conveying, fuser, switch 1/2/3, registration eject or duplex sec- switch, feedshift switch, tion is indicated when eject switch or duplex...
Page 189: Mechanical Problems
1-4-5 Mechanical problems Problem Causes/check procedures Corrective measures Check if the surfaces of the following rollers or Clean with isopropyl alcohol. No primary paper feed. pulleys are dirty with paper powder: forward- ing pulleys, paper feed pulleys, separation pulleys, feed rollers, registration rollers, MP forwarding pulley, MP paper feed pulley and MP separation pulley.
Page 190 Problem Causes/check procedures Corrective measures Paper is extremely curled. Change the paper. Paper jams. Deformed guides along the paper conveying Check visually and replace any deformed path. guides. Check if the contact between the right and left Check visually and remedy if necessary. registration rollers is correct.
Page 191: Send Error Code
1-4-6 Send error code (1) Scan to SMB error codes Remarks Code Display Causes Check procedures/corrective measures 1102 Error: User/Password or Domain name is not entered. Enter the user name with the form of either Shared Name/Folder Name [Domain¥User], [Domain/User] or [Domain@User].
Page 192: Scan To Ftp Error Codes
(2) Scan to FTP error codes Remarks Code Display Causes Check procedures/corrective measures 1101 Error: Host name Enter the disable host name/ Enter the correct host name or IP address. IP address. 1102 Error: User/Password Domain name is not entered. Enter the user name with the form of either [Domain¥User] or [Domain/User].
Page 193: Scan To E-Mail Error Codes
(3) Scan to E-mail error codes Remarks Code Display Causes Check procedures/corrective measures 1101 Error: Host name SMTP sever name is not set. Register [SMTP Server Name] in Error SMTP server name. [Advanced]-[SMTP] -[General] in COMMAND CENTER. 1102 Error: User/Password User ID for the authentication Enter the correct user ID/password for is not entered or entered...
Page 194: Network Twain Error Codes
(4) Network Twain error codes Remarks Code Display Causes Check procedures/corrective measures 2202 Error: Network transfer with Response is not returned Check the network connection (cable. net- timeout from the server above speci- work condition within LAN, etc.). fied time. 9181 Error: Page max count over The number of pages of a...
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Page 196: Assembly And Disassembly
1-5 Assembly and Disassembly 1-5-1 Precautions for assembly and disassembly (1) Precautions Before starting disassembly, press the power key on the operation panel to off. Make sure that the main power indicator and the Memory indicator are off before turning off the main power switch. And then unplug the power cable from the wall outlet.
Page 197: How To Tell A Genuine Olivetti Toner Container
A black-colored band when seen through the left side window ( A shiny or gold-colored band when seen through the right side window ( The above will reveal that the toner container is a genuine Olivetti branded toner container, otherwise, it is a coun- terfeit.
Page 198: Paper Feed Section
1-5-2 Paper feed section (1) Detaching and refitting the forwarding, paper feed and separation pulleys Follow the procedure below to replace the forwarding, paper feed and separation pulleys. Procedure Removing the primary paper feed units 1. Open the front cover and pull out the cas- settes 1 and 2.
Page 199 5. Remove the stop ring from the forwarding pulley retainer. 6. Pull the paper forwarding pulley shaft and remove the forwarding pulley. Forwarding pulley shaft Stop ring Forwarding pulley Figure 1-5-5 Removing the paper feed pulley Stop ring 7. Remove two stop rings from the primary paper feed unit.
Page 200 11. Replace the forwarding, paper feed and Machine front Machine rear separation pulleys. 12. Refit all the removed parts. When refitting the forwarding pulley, orient it correctly as shown in Figure 1-5-6. 13. When the forwarding pulley, paper feed pul- ley, separation pulley or the primary paper feed unit is replaced, perform maintenance mode U901 to clear the counter value (see...
Page 201: Detaching And Refitting The Mp Separation, Mp Paper Feed And Mp Forwarding Pulleys
(2) Detaching and refitting the MP separation, MP paper feed and MP forwarding pulleys Follow the procedure below to replace the MP separation, MP paper feed and MP forwarding pulleys. Procedure Removing the MP unit Screw 1. Remove two screws and remove the scan- Screw ner right cover.
Page 202 3. Open the front cover. 4. Remove the screw and remove the front right cover. Front cover Screw Front right cover Figure 1-5-11 5. Raise the top tray. 6. Unhook ten hooks and remove the right lower cover. Top tray Right lower cover Right lower cover Hooks...
Page 203 7. Loosen two screws and remove two MP holder plates. Screw 8. Remove two screws. MP holder plate Screw Screw MP holder plate Screw Figure 1-5-13 9. Remove two connectors. 10. Release the clamp. 11. Remove the MP unit. Connector Clamp MP unit Figure 1-5-14...
Page 204 Removing the MP separation pulley Spring 12. Reverse the MP unit and remove the spring and stop ring from the MP separation pulley shaft. 13. Move the bush inside. MP unit MP separation pulley shaft Stop ring MP separation pulley shaft Bush Figure 1-5-15 14.
Page 205 Removing the MP paper feed pulley 15. Remove the connector. 16. Release three clamps and remove the wire. Clamp Wire Clamp Clamp Connector Figure 1-5-17 17. Remove the screw and remove the MP unit cover. Screw MP unit cover Figure 1-5-18 1-5-10 Service Manual Y112040-6...
Page 206 18. Remove the stop ring and bush. Stop ring Bush Figure 1-5-19 19. Remove the stop ring. 20. Raise the MP paper feed pulley shaft and MP paper feed MP paper feed pulley shaft pulley remove the MP paper feed pulley. Stop ring MP paper feed pulley shaft...
Page 207 Removing the MP forwarding pulley 21. Remove the sponge. Stop ring 22. Remove the stop ring and MP paper feed clutch. When refitting, insert the cutout in the MP paper feed clutch over the stopper on the machine. Stopper Sponge MP paper feed clutch Figure 1-5-21...
Page 208 24. Remove the stop ring and slide the bush in the direction of the arrow. Stop ring Bush Figure 1-5-23 25. Slide the MP forwarding pulley shaft tempo- rarily toward the rear side and then raise it to remove from the MP unit. Remove the shaft while raising the actuator of the MP paper switch.
Page 209 26. Remove the bush and cam. MP forwarding 27. Remove the stop ring. pulley 28. Slide the MP forwarding pulley with the for- warding pulley retainer from the shaft to remove it. 29. Replace the MP separation, MP paper feed and MP forwarding pulleys.
Page 210: Optical Section
1-5-3 Optical section (1) Detaching and refitting the exposure lamp Follow the procedure below to replace the exposure lamp. Procedure 1. Remove the original cover or the DP. Screws 2. Remove eleven screws and remove the rear (eleven) cover. Rear cover Figure 1-5-27 3.
Page 211 5. Remove two screws and remove the scan- Screw ner right cover. 6. Remove the contact glass. Screw Contact glass Scanner right cover Figure 1-5-29 7. Remove the scanner front cover. Screw 8. Remove the screw and remove the scanner rear cover.
Page 212 9. Remove the connector of the inverter PWB. 10. Release the clamp and remove the wire. 11. Pull the connector out from the opening on Connector the rear of the scanner unit. Inverter PWB Clamp Opening Clamp Figure 1-5-31 12. Remove two films. Film 13.
Page 213 15. Remove the screw. 16. Open the lamp wire guide lid. Lamp wire guide lid Screw Figure 1-5-33 17. Unhook the hook and remove the exposure lamp. 18. Replace the exposure lamp and install the lamp. 19. Refit all the removed parts. Exposure lamp Exposure lamp Hook...
Page 214: Detaching And Refitting The Scanner Wires
(2) Detaching and refitting the scanner wires Take the following procedure when the scanner wires are broken or to be replaced. (2-1) Detaching the scanner wires Procedure Slit glass 1. Remove the scanner unit (see page 1-5-19). Screw Scanner unit 2.
Page 215 7. Remove the round terminals from the scan- ner wire springs. 8. Remove the scanner wires. Scanner wire Round terminal Round terminal Scanner wire Scanner wire spring Scanner wire spring Figure 1-5-37 1-5-20 Service Manual Y112040-6...
Page 216: Fitting The Scanner Wires
(2-2) Fitting the scanner wires NOTE When fitting the wires, be sure to use those specified below. Machine front: (P/N: AVGR00575W), gray Machine rear: (P/N: AVGR00574S), black Fitting requires the following tools Two frame securing tools (P/N AVGR03672L) Two scanner wire stoppers (P/N 417928N) Procedure 1.
Page 217 4. Insert the locating ball on each of the scan- ner wires into the hole in the respective scanner wire drum and wind the scanner wire three turns inward and four turns out- ward. With the locating ball as the reference point, wind the shorter end of each of the wires outward.
Page 218 8. Loop the outer ends of the scanner wires around the outer grooves in the pulleys on the mirror 2 frame, winding from below to above........................... (1) 9. Hook the round terminals onto the catches inside the scanner unit..............(2) 10.
Page 219: Detaching And Refitting The Isu (Reference)
(3) Detaching and refitting the ISU (reference) Follow the procedure below to replace the ISU. Procedure Screw 1. Remove two screws and remove the scan- ner right cover. 2. Remove the contact glass. Screw Contact glass Scanner right cover Figure 1-5-44 3.
Page 220 4. Remove the FFC from the connector. Screw Screw 5. Remove four screws and remove the ISU. Screw Screw 6. Replace the ISU. 7. Refit all the removed parts. Connector Figure 1-5-46 Y112040-6 Service Manual 1-5-25...
Page 221: Detaching And Refitting The Laser Scanner Unit
(4) Detaching and refitting the laser scanner unit Follow the procedure below to replace the laser scanner unit. Procedure 1. Open the front cover. 2. Remove the toner container. 3. Remove the waste toner box. 4. Remove the screw and remove the front right cover.
Page 222 6. Remove three screws. 7. Remove the connector. 8. Remove the toner hopper assembly. Screw Connector Screw Toner hopper Screw assembly Figure 1-5-49 9. Remove the top tray. Top tray Figure 1-5-50 Y112040-6 Service Manual 1-5-27...
Page 223 10. Remove the clamp A. 11. Release two clamps B. Connector 12. Remove six connectors. Connector Clamp B Connector Connectors Clamp A Connector Clamp B Figure 1-5-51 13. Remove two screws and remove the cooling fan assembly. Screw Screw Coolng fan assembly Figure 1-5-52 1-5-28 Service Manual...
Page 224 14. Remove three screws and remove the LSU cover. Screw Screws LSU cover Figure 1-5-53 15. Remove two connectors. 16. Remove four screws and remove the laser Screw scanner unit. 17. Replace the laser scanner unit and install the unit. Screw 18.
Page 225: Adjusting The Position Of The Isu (Reference)
(5) Adjusting the position of the ISU (reference) Perform the following adjustment if the leading and trailing edges of the copy image are laterally skewed (lateral square- ness not obtained). Caution: Adjust the deflection in the paper at the registration roller first (see page 1-3-25). Check for the longitudinal squareness of the copy image, and if it is not obtained, perform the longitudinal squareness adjustment.
Page 226: Drum Section
1-5-4 Drum section (1) Detaching and refitting the drum unit Follow the procedure below to replace the drum unit. Cautions Avoid direct sunlight or strong light when detaching and refitting the drum unit. Never touch the drum surface when holding the drum unit. Procedure 1.
Page 227 9. Unhook the hook and remove the inner Hook cover lid. 10. Remove three connectors. 11. Pull the developing lever. Connectors Inner cover lid Inner cover lid Developing lever Figure 1-5-59 12. Remove the screw and remove the drum unit. 13.
Page 228: Detaching And Refitting The Main Charger Unit
(2) Detaching and refitting the main charger unit Follow the procedure below to replace the main charger unit. Procedure 1. Open the front cover. Front cover Figure 1-5-61 2. Pull the main charger unit. Drum unit 3. While pressing the lock lever and remove the main charger unit.
Page 229: Detaching And Refitting The Drum Separation Claws
(3) Detaching and refitting the drum separation claws Follow the procedure below to replace the drum separation claws. Procedure 1. Remove the drum unit (see page 1-5-34). Screw 2. Remove two screws and remove the lower cleaning seal. Lower cleaning seal Screw Figure 1-5-63 3.
Page 230: Developing Section
1-5-5 Developing section (1) Detaching and refitting the developing unit Follow the procedure below to replace the developing unit. Procedure 1. Remove the drum unit (see page 1-5-34). 2. Remove two connectors. Developing unit Connector Connector Figure 1-5-65 3. Remove the developing unit. 4.
Page 231: Transfer Section
1-5-6 Transfer section (1) Detaching and refitting the transfer roller unit Follow the procedure below to replace the transfer roller unit. Procedure 1. Open the left cover 1. Rear transfer bush 2. Unhook the hooks of the front and rear transfer bushes and remove the transfer Transfer roller unit roller unit.
Page 232: Fuser Section
1-5-7 Fuser section (1) Detaching and refitting the fuser unit Follow the procedure below to check or replace the fuser unit. Procedure 1. Open the front cover. Clip holder 2. Remove the clip holder. 3. Remove two screws and remove front left cover.
Page 233 6. Remove the screw of the front left middle cover. Front left middle cover Screw Figure 1-5-70 7. Remove the front left middle cover. Front left middle cover Figure 1-5-71 1-5-38 Service Manual Y112040-6...
Page 234 8. Remove three connectors. Fuser unit Connector Connector Connector Figure 1-5-72 9. Remove the screw and remove the fuser unit. 10. Check or replace the fuser unit and install the unit. 11. Refit all the removed parts. Fuser unit Screw Figure 1-5-73 Y112040-6 Service Manual...
Page 235: Detaching And Refitting The Heat Roller Separation Claws
(2) Detaching and refitting the heat roller separation claws Follow the procedure below to replace the heat roller separation claws. Procedure 1. Remove the fuser heater (see page 1-5-43). 2. Remove four screws. 3. Unhook four hooks and remove the rear fuser guide.
Page 236: Detaching And Refitting The Press Roller
(3) Detaching and refitting the press roller Follow the procedure below to replace the press roller. Procedure 1. Remove the fuser unit (see page 1-5-37). 2. Unhook four hooks and remove the fuser unit cover. 3. Remove two connectors. Connector Hook Hook Hook...
Page 237 6. Remove the press roller. 7. Replace the press roller and install the roller. 8. Refit all the removed parts. Bearing Press roller Bearing Figure 1-5-78 1-5-42 Service Manual Y112040-6...
Page 238: Detaching And Refitting The Fuser Heater
(4) Detaching and refitting the fuser heater Follow the procedure below to replace the fuser heater. Procedure 1. Remove the fuser unit (see page 1-5-37). 2. Unhook four hooks and remove the fuser unit cover. 3. Remove two connectors. Connector Hook Hook Hook...
Page 239 6. Remove two tabs. Figure 1-5-81 7. Remove the screw and rear fuser heater Screw cover. 8. Remove the screw and front fuser heater cover. 9. Pull out the fuser heater. Rear fuser 10. Replace the fuser heater and install the heater cover heater.
Page 240: Detaching And Refitting The Heat Roller
(5) Detaching and refitting the heat roller Follow the procedure below to replace the heat roller. Procedure 1. Remove the fuser heater (see page 1-5-43). Fuser gear Z46 2. Remove the heat roller separation claws (see page 1-5-40). Rear heat 3.
Page 241: Detaching And Refitting The Fuser Thermistor 1
(6) Detaching and refitting the fuser thermistor 1 Follow the procedure below to replace the fuser thermistor 1. Procedure 1. Remove the heat roller (see page 1-5-45). Screw 2. Remove the screw and remove the fuser Fuser thermistor 1 thermistor 1. 3.
Page 242: Detaching And Refitting The Fuser Thermistor 2
(7) Detaching and refitting the fuser thermistor 2 Follow the procedure below to replace the fuser thermistor 2. Procedure 1. Remove the fuser unit (see page 1-5-37). 2. Unhook four hooks and remove the fuser unit cover. 3. Remove the connector. 4.
Page 243: Detaching And Refitting The Fuser Thermostats 1 And 2
(8) Detaching and refitting the fuser thermostats 1 and 2 Follow the procedure below to replace the fuser thermostats 1 and 2. Procedure 1. Remove the fuser unit (see page 1-5-37). 2. Unhook four hooks and remove the fuser unit cover. Hook Hook Hook...
Page 244 Screw 4. Remove each two screws and remove two fuser thermostat holders. Fuser thermostat holder Screw Screw Fuser Spacers thermostat holder Spacers Screw Spacers Spacers Figure 1-5-89 5. Remove two screws and remove fuser ther- mostats 1 and 2. Screw 6.
Page 245: Adjusting Front Position Of The Fuser Unit (Adjusting Lateral Squareness)
(9) Adjusting front position of the fuser unit (adjusting lateral squareness) Follow the procedure below if the drum is not parallel to the fuser unit and therefore paper is not fed straight to the fuser section and the trailing edge of image on either the front or rear side becomes longer. Procedure Start Place the original on the contact...
Page 246: Others
1-5-8 Others (1) Detaching and refitting the ozone filter 1 Follow the procedure below to replace the ozone filter 1. Procedure 1. Open the filter cover. 2. Remove the ozone filter 1. 3. Replace the ozone filter 1 and install the fil- ter.
Page 247: Detaching And Refitting The Ozone Filter 2
(2) Detaching and refitting the ozone filter 2 Follow the procedure below to replace the ozone filter 2. Procedure 1. Remove the filter cover. 2. Remove the ozone filter 2. 3. Replace the ozone filter 2 and install the fil- ter.
Page 248: Detaching And Refitting The Hard Disk
(3) Detaching and refitting the hard disk Follow the procedure below to replace the hard disk. Procedure 1. Remove eleven screws and remove the rear Screws (eleven) cover. Rear cover Figure 1-5-95 2. Pressing the lock lever and remove two con- nectors.
Page 249 3. Remove three screws and remove the HDD mount. Hard disk Screw HDD mount Screw Screw Figure 1-5-97 4. Remove four screws and remove the HDD mount. 5. Replace the hard disk and Install the hard disk. 6. Refit all the removed parts. 7.
Page 250: Direction Of Installing The Principal Fan Motors
(4) Direction of installing the principal fan motors When detaching or refitting the fan motors, be careful of the airflow direction (intake or exhaust). Operation fan motor (Rating label: downside) Exhaust Developing fan motor (Rating label: inside) Intake Fuser fan motor (Rating label: outside) Paper conveying fan motor 1...
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Page 252: Upgrading The Firmware
1-6 Requirements on PWB Replacement 1-6-1 Upgrading the firmware Follow the procedure below to upgrade the firmware of main PWB, engine PWB and MMI. Firmware upgrading requires the following tools: USB memory Procedure 1. Press the power key on the operation panel to off.
Page 253: Adjustment-Free Variable Resistors (Vr)
1-6-2 Adjustment-free variable resistors (VR) The variable resistors listed below are set at the factory prior to shipping and cannot be adjusted in the field. High voltage PWB: VR101, VR201, VR302, VR303 Power source PWB: VR351 APC PWB: VR1 Inverter PWB: VR31 1-6-3 Remarks on main and engine PWB replacement When replacing the main or engine PWB, remove the EEPROM from the PWB that has been removed and then reattach...
Page 254: Paper Feed Section
2-1 Mechanical construction 2-1-1 Paper feed section (1) Cassette paper feed section The paper feed section consists of the primary feed and secondary feed subsections. Primary feed conveys paper from the cassettes 1, 2 or MP tray to the left and right registration rollers, at which point secondary feed takes place and the paper travels to the transfer section in sync with the printing timing.
Page 255 EPWB RESFECL YC8-B15 RESISTSW YC8-B2 SMOTON YC10-22 FEED1CL FCL1 YC8-B8 UFEED_SW FSW1 YC8-B5 HILIFTSW LSW1 YC23-B9 PFCL1 HIPAPSW YC23-B12 PSW1 UPFECL YC8-A13 FEED2CL YC8-A12 HILIFTSW1,2 YC23-B3,B5 FCL2 HILIFTMREM YC23-B7 HIDIG0,1,2 YC22-6,8,12 FSW2 HILENGSW YC23-B2 PWSW1 PLSW1 LOLIFTSW LSW2 YC23-A2 PFCL2 LOPAPSW PSW2 YC23-A5...
Page 256: Mp Tray Paper Feed Section
(2) MP tray paper feed section The MP tray can be hold up to 200 sheets of paper at one time. Paper is fed from the MP tray by the rotation of the MP for- warding pulley and MP paper feed pulley. Also during paper feed, the MP separation pulley prevents multiple sheets from being fed at one time by the torque limiter.
Page 257: Main Charging Section
2-1-2 Main charging section The main charging section consists of the main charger assembly, drum and so on. The drum is electrically charged uni- formly by means of a grid to form a latent image on the surface. The main charger unit charges the drum so that a latent image is formed on the surface, the shield grid ensuring the charge is applied uniformly.
Page 258: Optical Section
2-1-3 Optical section The optical section consists of the image scanner section for scanning and the laser scanner section for printing. (1) Image scanner section The original image is illuminated by the exposure lamp (EL) and scanned by the CCD PWB (CCDPWB) in the image scan- ning unit via the three mirrors, the reflected light being converted to an electrical signal.
Page 259 Original HPSW ODSW CCDPWB CCDPWB Lens image sensor Image scanner unit INPWB LAMPN YC5-1,6 YC26 OPSWN YC6-5 MPWB Serial communication data signal YC27 SPWB ORGLSWN YC6-8 ISMDA YC3-1 ISMDNB YC3-2 ISMDNA YC3-3 ISMDB YC3-4 Figure 2-1-8 Image scanner section block diagram 2-1-6 Service Manual Y112040-6...
Page 260: Laser Scanner Section
(2) Laser scanner section The image data scanned by the CCD PWB (CCDPWB) is processed on the main PWB (MPWB) and transmitted as image printing data to the laser scanner unit (LSU). By repeatedly turning the laser on and off, the laser scanner unit forms a latent image on the drum surface.
Page 261 Laser scanner unit (LSU) PDPWB YC36-1 PLGDRN YC2-3 PLGRDYN YC2-4 PLGCLKN Polygon YC2-5 mirror Drum EPWB Laser diode APCPWB OUTPEN YC36-3 SAMPLEN YC36-4 VDOP YC36-5 VDON YC36-6 Figure 2-1-10 Laser scanner section block diagram 2-1-8 Service Manual Y112040-6...
Page 262: Developing Section
2-1-4 Developing section The developing unit consists of the developing sleeve where a magnetic brush is formed, the magnetic toner blade and the developing spirals that agitate the toner. When the toner sensor (TNS) detects a low toner level in the developing unit, the toner replenishment signal is output to the engine PWB (EPWB).
Page 263 TONERCLREM TFCL YC8-A17 TNMOTREM YC1-A16 EPWB HVPWB DHVSRUP Drum CN1-11 YC12-2 DHVCLKC CN1-10 YC12-3 DHVADJC CN1-5 YC12-8 Developing bias Developing sleeve DEVDETN DEVPWB YC1-A9 IUID1SCL YC1-B4 EEPROM IUID1SDA YC1-B3 IUID1DETN YC1-B1 Figure 2-1-12 Developing section block diagram 2-1-10 Service Manual Y112040-6...
Page 264: Single Component Developing System
(1) Single component developing system This machine uses the single component developing system, and reversal processing is performed with a + charged drum (a-Si) and a + charged magnetic toner. With the single component developing system, toner is electrically charged by friction with the developing sleeve and + charged when it passes through the magnetic toner blade.
Page 265: Transfer And Separation Sections
2-1-5 Transfer and separation sections The transfer and separation section consists mainly of the transfer roller, separation electrode and drum separation claws. A high voltage generated by the high voltage PWB (HVPWB) is applied to the transfer roller for transfer charging. Paper after transfer is separated from the drum by applying separation charging that is output from the high voltage PWB (HVPWB) to the separation electrode.
Page 266: Cleaning And Charge Erasing Sections
2-1-6 Cleaning and charge erasing sections The cleaning section consists of the cleaning blade that removes residual toner from the drum surface after the transfer process, and the cleaning spiral that carries the residual toner back to the waste toner box. The cleaning lamp (CL) consists of LEDs and removes residual charge on the drum before main charging.
Page 267: Fuser Section
2-1-7 Fuser section The fuser section consists of the parts shown in Figure 2-1-18. When paper reaches the fuser section after the transfer process, it passes between the press roller and heat roller, which is heated by fuser heaters 1 or 2 (FH1 or FH2). Pressure is applied by the fuser unit pressure springs so that the toner on the paper is melted, fused and fixed onto the paper.
Page 268 FIXTHCEN YC1-B14 FTH2 FTH1 THEAMA YC1-B12 FUFMLTN YC1-B13 FUPWB FTS1 Heat roller EPWB FTS2 MHEATN YC19-6 YC7-1 PSPWB SHEATN YC19-5 YC7-2 Figure 2-1-19 Fuser section block diagram Y112040-6 Service Manual 2-1-15...
Page 269: Eject And Switchback Sections
2-1-8 Eject and switchback sections The eject and switchback sections eject paper on which fixing has ended with the eject roller that is rotated by forward rotation of the eject motor. In duplex copying, paper is turned over by reverse rotation of the eject motor. When paper is transferred to the job separa- tor or the internal finisher, the feedshift solenoid (FSSOL) is turned on to activate the feedshift guide to switch the paper transfer path.
Page 270: Duplex Section
2-1-9 Duplex section The duplex section consists of the components shown in figure. In duplex mode, after copying on to the reverse face of the paper, the paper is reversed in the switchback section and conveyed to the duplex section. The paper is then conveyed to the paper feed section by the upper and lower duplex feed rollers.
Page 271 EPWB DFSOLDR YC11-2 FSSOL DFSOLRS YC11-3 DUPCL YC8-B9 DUPFCL DUPSW YC8-B12 PCSW Figure 2-1-23 Duplex section block diagram 2-1-18 Service Manual Y112040-6...
Page 272: Paper Conveying Operation In Duplex Copying
(1) Paper conveying operation in duplex copying Paper of which copying onto the reverse side is complete is conveyed to the switchback section, the eject motor switches from normal rotation to reverse rotation to switch the eject roller to reverse rotation, and the paper conveying direction is reversed.
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Page 274: Electrical Parts Layout
2-2 Electrical Parts Layout 2-2-1 Electrical parts layout (1) PWBs Machine front Machine inside Machine rear Figure 2-2-1 PWBs Engine PWB (EPWB)........Controls the other PWBs, electrical components and optional devices. Main PWB (MPWB) ........Controls the image processing and operation panel. Power source PWB (PSPWB) .....
Page 275 13. Front operation unit PWB (OPWB-F)... Consists of the display LEDs. 14. APC PWB (APCPWB) ......... Generates and controls the laser beam. 15. PD PWB (PDPWB) ........Controls horizontal synchronizing timing of laser beam. 16. Fuser PWB (FUPWB) ........Consists of wiring relay circuits. 17.
Page 276: Switches And Sensors
(2) Switches and sensors Machine front Machine inside Machine rear Figure 2-2-2 Switches and sensors Main power switch (MSW) ......Turns the AC power on and off. Safety switch 1 (SSW1) ....... Breaks the safety circuit when the left cover 1 is opened. Safety switch 2 (SSW2) .......
Page 277 16. Feed switch 2 (FSW2) ......... Controls feed clutch 2 drive timing 17. Feed switch 3 (FSW3) ......... Controls feed clutch 3 drive timing 18. MP feed switch (MPFSW)......Controls MP feed clutch drive timing 19. Home position switch (HPSW)..... Detects the optical system in the home position. 20.
Page 278: Motors
(3) Motors Machine front Machine inside Machine rear Figure 2-2-3 Motors Main motor (MM).......... Drives developing section and fuser section. Drum motor (DM) ......... Drives the drum. Paper feed motor (PFM) ......Drives paper feed section. Lift motor 1 (LM1)......... Drives cassette 1 lift. Lift motor 2 (LM2).........
Page 279 16. Operation fan motor (OFM)......Cools the operation section. 17. Eject fan motor (EFM)........Cools the eject section. 2-2-6 Service Manual Y112040-6...
Page 280: Clutches And Solenoids
(4) Clutches and solenoids Machine front Machine inside Machine rear Figure 2-2-4 Clutches and solenoids Paper feed clutch 1 (PFCL1) ....... Primary paper feed from the cassette 1. Paper feed clutch 2 (PFCL2) ....... Primary paper feed from the cassette 2. Feed clutch 1 (FCL1) ........
Page 281: Other Electrical Components
(5) Other electrical components 5, 6 Machine front Machine inside Machine rear Figure 2-2-5 Other electrical components Exposure lamp (EL) ........Exposes originals. Cleaning lamp (CL) ........Removes residual charge from the drum surface. Fuser heater 1 (FH1) ........Heats the heat roller. Fuser heater 2 (FH2) ........
Page 282: Power Source Pwb
2-3 Operation of the PWBs 2-3-1 Power source PWB YC12 YC11 F202 F103 YC10 Figure 2-3-1 Power source PWB silk-screen diagram Y112040-6 Service Manual 2-3-1...
Page 283: Engine Pwb
Connector Pin No. Signal Voltage Description LIVE 120 V AC AC power input 220-240 V AC Connected NEUTRAL 120 V AC AC power input to the AC 220-240 V AC inlet and LIVE 120 V AC AC power output to MSW main power 220-240 V AC switch...
Page 284 Connector Pin No. Signal Voltage Description +5VSL 5 V DC 5 V DC power output to EPWB Connected Ground to the Ground engine PWB +24VSL 24 V DC 24 V DC power output to EPWB +24VSL 24 V DC 24 V DC power output to EPWB Ground Connected Ground...
Page 285 2-3-2 Engine PWB YC33 YC27 YC20 YC37 YC25 YC29 Figure 2-3-2 Engine PWB silk-screen diagram 2-3-4 Service Manual Y112040-6...
Page 286 Connector Pin No. Signal Voltage Description Ground Connected TONEFUL 0/5 V DC OFS: On/Off to the over- 5 V DC 5 V DC power output to OFS flow sensor, +24VIL2 24 V DC 24 V DC power output to CL cleaning lamp, toner ERASE3N...
Page 287 Connector Pin No. Signal Voltage Description RLSOLN 0/24 V DC FSSOL (return): On/Off Connected SLSOLN 0/24 V DC FSSOL (activate): On/Off to the SCLK 0/5 V DC (pulse) Built-in finisher/Job separator clock signal optional LOPSDI 0/5 V DC (pulse) Built-in finisher serial communication data signal/ built-in fin- Job separator JESW: On/Off isher and...
Page 288 Connector Pin No. Signal Voltage Description Ground Connected LFEED_SW3 0/5 V DC FSW3: On/Off to the feed +5VSL 5 V DC 5 V DC power output to FSW3 switch 1/2/3, +24VSL 24 V DC 24 V DC power output to FCL3 feed clutch 1/2/3, left FEED3CL...
Page 289 Connector Pin No. Signal Voltage Description YC10 +24VIL2 24 V DC 24 V DC power output to MM Connected +24VIL2 24 V DC 24 V DC power output to DM to the main +24VIL2 24 V DC 24 V DC power output to MM motor, drum +24VIL2 24 V DC...
Page 290 Connector Pin No. Signal Voltage Description YC13 FAN2POW 24 V DC 24 V DC power output to FUFM Connected FAN2DRN 0/24 V DC FUFM: On/Off to the fuser fan motor YC14 COMDA 0/24 V DC (pulse) EM drive control signal (A) Connected COMDNB 0/24 V DC (pulse) EM drive control signal (_B)
Page 291 Connector Pin No. Signal Voltage Description YC22 PFSCLK 0/5 V DC (pulse) Paper feeder clock signal Connected PFSDI 0/5 V DC (pulse) Paper feeder serial communication data signal to the paper PFSDO 0/5 V DC (pulse) Paper feeder serial communication data signal size length PFREADY 0/5 V DC...
Page 292 Connector Pin No. Signal Voltage Description YC35 EG_SCLK 0/3.3 V DC (pulse) EPWB clock signal Connected HLD_ENG 0/3.3 V DC EPWB hold signal to the main EG_SI 0/3.3 V DC (pulse) EPWB serial communication data signal SLEEPG 0/3.3 V DC Sleep signal: On/Off Ground Ground...
Page 293 Connector Pin No. Signal Voltage Description YC35 Ground Connected EG_IRN 0/3.3 V DC EPWB interrupt signal to the main EG_SO 0/3.3 V DC (pulse) EPWB serial communication data signal EG_SDIR 0/3.3 V DC EPWB communication direction signal EG_SBSY 0/3.3 V DC EPWB busy signal 24V_OFF 0/3.3 V DC...
Page 294: Main Pwb
2-3-3 Main PWB YC26 YC27 YC15 YC14 YC12 YC29 YC16 YC28 CODE YC31 YC23 YC24 Figure 2-3-3 Main PWB silk-screen diagram Y112040-6 Service Manual 2-3-13...
Page 295 Connector Pin No. Signal Voltage Description Ground Connected 0/3.3 V DC (pulse) Transmission data to the hard 0/3.3 V DC (pulse) Transmission data disk Ground 0/3.3 V DC (pulse) Received data 0/3.3 V DC (pulse) Received data Ground EG_SCLK 0/3.3 V DC (pulse) EPWB clock signal Connected HLD_ENG 0/3.3 V DC...
Page 296 Connector Pin No. Signal Voltage Description HSYNC_BN 0/3.3 V DC (pulse) Image control signal Connected VSYNC_BN 0/3.3 V DC (pulse) Image control signal to the main HSYNC_AP 0/3.3 V DC (pulse) Image control signal VSYNC_AP 0/3.3 V DC (pulse) Image control signal HSYNC_AN 0/3.3 V DC (pulse) Image control signal VSYNC_AN...
Page 297 Connector Pin No. Signal Voltage Description 0/3.3 V DC (pulse) Address bus signal Connected 0/3.3 V DC (pulse) Address bus signal to the inter- 0/3.3 V DC (pulse) Address bus signal face PWB 0/3.3 V DC (pulse) Address bus signal 0/3.3 V DC (pulse) Address bus signal Ground Ground...
Page 298 Connector Pin No. Signal Voltage Description KUIOCSN0 0/3.3 V DC (pulse) KUIOCSN0 signal Connected KUIOCSN1 0/3.3 V DC (pulse) KUIOCSN1 signal to the inter- KUIOACKN0 0/3.3 V DC (pulse) KUIOACKN0 signal face PWB KUIOACKN1 0/3.3 V DC (pulse) KUIOACKN1 signal KUIOIRN0 0/3.3 V DC KUIOIRN0 signal...
Page 299 Connector Pin No. Signal Voltage Description YC17 VBUS 5 V DC 5 V DC power input Connected DATA- USB data signal to the main DATA+ USB data signal operation Not used Ground YC20 VBUS 5 V DC 5 V DC power output Connected DATA- USB data signal...
Page 300 Connector Pin No. Signal Voltage Description YC26 +5VSL 5 V DC 5 V DC power output to CCDPWB Connected +5VSL 5 V DC 5 V DC power output to CCDPWB to the CCD +5VSL 5 V DC 5 V DC power output to CCDPWB CCDSH 0/3.3 V DC CCD control signal...
Page 301 Connector Pin No. Signal Voltage Description YC29 +12VSL 12 V DC 12 V DC power output to OPWB-M Connected 5 V DC 5 V DC power output to OPWB-M to the main 5 V DC 5 V DC power output to OPWB-M operation Ground unit PWB...
Page 302: Scanner Pwb
2-3-4 Scanner PWB Figure 2-3-4 Scanner PWB silk-screen diagram Y112040-6 Service Manual 2-3-21...
Page 303 Connector Pin No. Signal Voltage Description SMOTA 0/24 V DC (pulse) SM drive control signal (A) Connected SMOTB 0/24 V DC (pulse) SM drive control signal (B) to the scan- SMOTA_ 0/24 V DC (pulse) SM drive control signal (_A) ner motor SMOTB_ 0/24 V DC (pulse) SM drive control signal (_B)
Page 304 Connector Pin No. Signal Voltage Description +5VSL 5 V DC 5 V DC power output to HPSW Connected HPSWN 0/5 V DC HPSW: On/Off to the home Ground position +5VSL 5 V DC 5 V DC power output to ODSW switch, origi- nal detec- OPSWN...
Page 305: Main Operation Pwb
2-3-5 Main operation PWB YC10 YC15 YC11 BOOT NORMAL Figure 2-3-5 Main operation PWB silk-screen diagram 2-3-24 Service Manual Y112040-6...
Page 306 Connector Pin No. Signal Voltage Description TOP Y+ Analog Touch panel Y+ position signal Connected LEFT X+ Analog Touch panel X+ position signal to the touch BOT Y- Analog Touch panel Y- position signal panel RIGHT X- Analog Touch panel X- position signal SGND Ground Connected...
Page 307 Connector Pin No. Signal Voltage Description VBUS 5 V DC 5 V DC power input Connected USB data signal to the main USB data signal Not used Ground SUPND POWER 5 V DC 5 V DC power input from MPWB Connected Ground to the main...
Page 308 Connector Pin No. Signal Voltage Description SCAN6 0/3.3 V DC (pulse) Scan signal 6 Connected KEY5 0/3.3 V DC (pulse) Operation panel key scan return signal 5 to the left KEY6 0/3.3 V DC (pulse) Operation panel key scan return signal 6 operation KEY7 0/3.3 V DC (pulse) Operation panel key scan return signal 7...
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Page 310: Maintenance Parts List
2-4 Appendixes Maintenance parts list Maintenance part name Alternative part Part No. Name used in service manual Name used in parts list Paper feed pulley PULLEY,PAPER FEED 906081L Separation pulley PULLEY,SEPARATION 906082M Forwarding pulley PULLEY FEED A AVGR00660V MP paper feed pulley UPPER PULLEY,BYPASS 579812U MP separation pulley...
Page 311: Maintenance Kits
Maintenance kits Maintenance part name Alternative part Part No. Name used in service manual Name used in parts list Maintenance kit <For 220 - 240 V specifications> MK-671/MAINTENANCE KIT B0879 Upper/lower paper feed pulley PULLEY,PAPER FEED Upper/lower separation pulley PULLEY,SEPARATION MP separation pulley PULLEY,SEPARATION Upper/lower forwarding pulley...
Page 312: Periodic Maintenance Procedures
Periodic maintenance procedures Maintenance Maintenance Section Method Points and cautions Page part/location cycle Test copy Perform at the maxi- Test copy Every service and test print mum copy size Maintenance Maintenance Section Method Points and cautions Page part/location cycle Paper feed Paper feed pulley Replace 300K...
Page 313 Maintenance Maintenance Section Method Points and cautions Page part/location cycle Optical Contact glass Clean Every service Clean with alcohol and then a dry section cloth. Slit glass Clean Every service Clean with a dry cloth (do not clean with a wet cloth or alcohol). Mirror 1 Clean User call...
Page 314 Maintenance Maintenance Section Method Points and cautions Page part/location cycle Fuser Fuser unit Replace 300K Replace. (Check and replace P.1-5-37 section when user call occurs.) Heat roller Clean 300K Clean with a dry cloth or alcohol. P.1-5-45 Press roller Clean 300K Clean with a dry cloth or alcohol.
Page 315 Maintenance Maintenance Section Method Points and cautions Page part/location cycle Other Image quality Check and Every service adjust 2-4-6 Service Manual Y112040-6...
Page 316: Chart Of Image Adjustment Procedures
Chart of image adjustment procedures Maintenance mode Adjusting Item Image Description Original Page Remarks order Item No. Mode Adjusting the magnification in the Polygon motor speed adjustment U053 POLYGON MOTOR U053 test pattern P.1-3-26 main scanning direction (printing adjustment) Adjusting the magnification in the Drive motor speed adjustment U053 TMAIN MOTOR...
Page 317 Maintenance mode Adjusting Item Image Description Original Page Remarks order Item No. Mode Adjusting magnification of the Original scanning speed U065 X SCAN ZOOM Test chart P.1-3-29 U065: For copying an original placed on scanner in the auxiliary scanning the contact glass direction (scanning adjustment) U070 MOTOR ADJ (FRONT)
Page 318 Wiring diagram No.1 MP unit YC30 +5VSL YC20 Relay Relay +24VSL MPFLENGTH MPPLSW connector connector Key card KEYCN +5VSL Key counter KEYENBN (option) +5VSL MPFFECL Relay YC29 MPFCL +24VSL connector +5VSL MPFPAPCL Relay MPPFCL +24VSL connector MPPSW MPFPAPS +5VSL YC28 +5VSL RLSOLN WRSO...
Page 319 Wiring diagram No.2 Fuser unit +3.3V +5VSL FTH2 FIXTHCEN FUPWB FUFMLTN FTH1 THERMA THERMA_GND RYPWB YC32 PSPWB +5VSL HUMIDA Relay TEMS connector TEMPA N.C. MH_OUT MH_OUT SH_OUT SH_OUT LIVE #250 #250 FTS1 FTS2 +24VSL Relay PLGDRN connector PLGRDYN PLGCLKN Drum unit Relay FAN1DRN DEVFM...
Page 320 Wiring diagram No.3 NEUTRAL Vertical conveying unit LIVE +24VIL1_IN SSW1 YC18 +24VSL +24VIL1_OUT +24VIL2_IN FSW3 LFEED_SW3 +5VSL +5VSL +5VSL LIVE Relay +24VSL NEUTRAL FCL3 connector FEED3CL +24VIL1_IN +24VSL Relay +24VSL +24VSL connector FSW2 LFEED_SW YC19 +5VSL MHEATN MHEATN MSW_OUT MSW_OUT LC2SW FECOSW SHEATN...
Page 321 Wiring diagram No.4 YC16 YC30 +3.3V +5VSL YC31 YC18 DBTXD DBRXD DBCLK YC26 MPWB +10VSL +10VSL +10VSL +10VSL OS1_BO OS1_BO OS2_BE OS2_BE LAMPN PGND YC27 OS3_GO OS3_GO +24VSL INPWB +5VSL +5VSL +24VSL OS4_GE OS4_GE +5VSL +5VSL PGND LAMPN OS5_RO OS5_RO YC15 OS6_RE OS6_RE...
Page 322 Wiring diagram No.5 SGND SGND SGND SGND B6(MSB) YC15 YC29 SGND SGND +12VSL +12VSL Relay B0(LSB) connector SGND SGND G5(MSB) SGND SGND G0(LSB) OPWB-U SGND SGND R5(MSB) SGND SGND SCAN4 SCAN4 SCAN5 SCAN5 LED5 LED5 R0(LSB) LED6 LED6 SGND SGND LED7 LED7 S_LED0...
Page 323 Wiring diagram No.6 CFPWB FCPWB FCPWB MPWB AUDIO AUDIO SEL AUDIO0 AUDIO AUDIO AUDIO AUDIO SEL AUDIO0 SEL AUDIO1 SEL AUDIO1 +3.3V +3.3V +3.3V +3.3V _REG _REG CD2N CD2N A10 A10 A10 A10 A11 A11 A11 A11 A12 A12 A12 A12 A13 A13 A13 A13 REGN...
Page 324 INSTALLATION GUIDE INSTALLATION GUIDE FOR DOCUMENT PROCESSOR Output Connector for Interconnecting Cable is non-LPS. Output: 357VA max. Please use the item below Interconnecting Cable/ P/N: AVGR09299W...
Page 325 E M4 × 14 screw .......... 5 English F Caution label [Face Up] ......1 G Label A [Operation procedure] ....1 Supplied parts H Label B [Operation procedure] ....1 A Document processor (DP) ......1 B Original mat ..........1 C Angle adjusting plate ........
Page 326 Precautions Procedure 2. Insert the pins (D) into the hinge holes (1) of DP (A) and slide the DP (A) toward the front ･ Be sure to remove any tape and/or Installing the DP side to install it. 1. Install two pins (D). cushioning material from supplied parts.
Page 327 3. Fix the DP using four M4 × 14 screws (E). Attaching the original mat Right: One 4. Place the original mat (B) with its hook and loop fasteners up over the platen. Left: Three Align original mat (B) corner that has 90 degrees of angle with the inner left corner(2) of the original instruction panel.
Page 328 1 mm 0 mm Connecting the signal cable Adhering the labels 6. Connect the connector (3) of the signal cable 7. After cleaning with alcohol, adhere caution label [Face Up] (F), and label A [Operation procedure] to the machine. (G) or label B (H) of the corresponding language, within the reference value range. Connexion du câble de signal Apposition des étiquettes 6.
Page 329 20mm 20mm 20mm 20mm Checking the operation 1. To check the machine operation, prepare an A3 size original (a) where four lines (b) are drawn 20 mm from the edges and one line (c) is drawn at the center. 2. Connect the power plug to the wall outlet and turn the main power switch on. 3.
Page 330 Checking image from the DP Be sure to adjust in the following order. If not, the adjustment cannot be performed correctly. For checking the angle of leading edge, see page 7. <Reference value> Simplex copying: within ±3.0 mm; Duplex copying: within ±4.0 mm For checking the angle of trailing edge, see page 10.
Page 331 3mm/4mm 3mm/4mm Checking the angle of leading edge Check the gap between line (1) of original (a) and line (2) of copy example. If the gap exceeds the reference value, perform the following adjustment. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm Vérification de l’angle du bord avant Vérifiez l’écart entre la ligne (1) de l’original (a) et la ligne (2) de l’exemple de copie.
Page 332 Adjusting the DP 3. Tighten two adjusting screws (4). 1. Open the DP and loosen two adjusting screws (4) of right hinge. 4. Remove the original mat (B) and refit it (see steps 4 and 5 on page 3). 2. Adjust the position of the DP. For copy example (d): Move the DP down ( ).
Page 333 3mm/4mm 3mm/4mm 5. Make a proof copy again. 6. Repeat steps 1 to 5 until line (2) of copy example shows the following the reference values. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm 5.
Page 334 3mm/4mm 3mm/4mm Checking the angle of trailing edge Check the gap between line (1) of original (a) and line (2) of copy example. If the gap exceeds the reference value, perform the following adjustment. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm Vérification de l’angle du bord arrière Vérifiez l’écart entre la ligne (1) de l’original (a) et la ligne (2) de l’exemple de copie.
Page 335 Adjusting the DP 2. Release three latches (6) at the rear of the 1. Open the DP and release two latches (5) DP using a flat-head screwdriver to remove using a flat-head screwdriver. the cover (7). Réglage du DP 2. Libérez les trois verrous (6) situés à l’arrière 1.
Page 336 3. Adjust the height of DP. 4. Refit the cover (7) removed in step 2. Loosen the nut (8). 5. Remove the original mat (B) and refit it (see steps 4 and 5 on page 3). For copy example (f): Loosen the adjusting screw (9). ( ) For copy example (g): Tighten the adjusting screw (9).
Page 337 3mm/4mm 3mm/4mm 6. Make a proof copy again. 7. Repeat steps 1 to 6 until line (2) of copy example shows the following the reference values. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm 6.
Page 338 X’ X’ X’ -1.5% +1.5% Checking the magnification Adjusting the DP magnification Check the gap between line (1) of original (a) and line (2) of copy 1. Enter the maintenance mode and run the maintenance item U070 to example. If the gap exceeds the reference value, perform the following adjust.
Page 339 X’ X’ X’ -1.5% +1.5% 2. Change the setting value. 3. Make a proof copy again. For copy example (h): Increase the setting value. 4. Repeat steps 1 to 3 until line (2) of copy example shows the following For copy example (i): Decrease the setting value. the reference values.
Page 340 Checking the leading edge timing Adjusting the DP leading edge timing 1. Enter the maintenance mode and run the maintenance item U071 to Check the gap between line (1) of original (a) and line (2) of copy example. If the gap exceeds the reference value, perform the following adjust.
Page 341 2. Change the setting value. 3. Make a proof copy again. For copy example (j): Decrease the setting value. 4. Repeat steps 1 to 3 until line (2) of copy example shows the following For copy example (k): Increase the setting value. the reference values.
Page 342 2mm/3mm 2mm/3mm Checking the center line Adjusting the DP center line Check the gap between line (1) of original (a) and line (2) of copy 1. Enter the maintenance mode and run the maintenance item U072 to adjust. example. If the gap exceeds the reference value, perform the following adjustment.
Page 343 2mm/3mm 2mm/3mm 2. Change the setting value. 3. Make a proof copy again. For copy example (l): Increase the setting value. 4. Repeat steps 1 to 3 until line (2) of copy example shows the following For copy example (m): Decrease the setting value. the reference values.
Page 344 149 1mm A(149 5mm) 74 1mm Automatic adjustment using the original for adjustment Before performing this adjustment, be sure to adjust the angle of leading edge and the angle of trailing edge (see pages 7 and 10). 1. Cut the trailing edge of an original for adjustment as shown in a figure. 2.
Page 345 Adjusting the DP open/close angle To adjust the DP open/close angle to 30 3. Insert the angle adjusting plate (C) and fit it degrees using M4 × 14 screw (E). To adjust the DP open/close angle to 60 1. Remove two stop rings (12) and pull the degrees shaft (13) out.
Page 346 INSTALLATION GUIDE FOR PAPER FEEDER...
Page 347 E Paper size card......... 6 Use the paper size card (E) which is the same English F Stay ............4 specification paper size used in the machine. G M4 × 20 screw .......... 2 Supplied parts H M4 × 10 screw .......... 2 A Paper feeder ..........
Page 348 Precautions Precaution for unpacking Procedure Hold the positions shown in the figure and Releasing lift plate stopper ･ Be sure to remove any tape and/or remove the paper feeder from the outer case. 1. Pull each cassette out and then remove the cushioning material from supplied parts.
Page 349 Installing the paper feeder 4. Place the machine on the paper feeder (A) to 5. Fix the machine using two pins (B). 3. Pull out and remove cassette 2 (3) from the fit the positioning pins (4) at the front left and 6.
Page 350 7. Remove the screw (6) at the rear side of the 8. Remove the screw (8) to remove the metal 9. Connect the connector (10) to the machine. paper feeder to remove the cover (7). plate (9). The removed metal plate (9) is no longer required.
Page 351 10. Attach the joint plate (C) using two screws. 11. Pass the wires (12) through the clamp (11). 12. Refit the cover (7) using the screw (6) removed in step 7. Right: Use the screw (8) removed in step 8 Be sure to pass the wires (12) through the clamp (11) because the wires (12) may Left: Use M3 ×...
Page 352 Adjusting the height Attaching the stays (For 110V, 120 V, and 220-240 V specifications) 13. Turn four adjusters (13) until they reach the 14. Attach two stays (F) at the rear side of the paper feeder using an M4 × 20 screw (G) for each. floor and then adjust them so that the Also, attach two stays (F) at the left side using an M4 ×...
Page 353 Checking the center line 17. Select maintenance mode U402 and print 15. Connect the power plug of the machine to the wall outlet and turn the main power switch on. the test pattern. 16. Load paper in each cassette. Make a proof copy to check the operation. Vérification de la ligne médiane 17.
Page 354 18. Check the center line of paper (14) and the center line of test pattern (15). Adjusting the center line 19. Pull the cassette out and loosen the screw If the gap of lines (14) and (15) exceeds the reference value, proceed to step 19. (16) of the adjusting plate.
Page 355 20. For a test pattern example (a): 21. Gently close the cassette. 22. Print a test pattern again. Turn the adjusting screw (17) clockwise (the adjuster will move in the direction of arrow ( )), and 23. Repeat steps 19 to 22 until the gap of the tighten 1screw (16).
Page 356 INSTALLATION GUIDE FOR DOCUMENT FINISHER Output Connector for Interconnecting Cable is non-LPS. Output: 24 V dc (426 VA max.) Please use the item below Interconnecting Cables. P/N: AVGR05700F...
Page 357 F Binding screw M4 × 14........2 When installing the document finisher to a full- English color MFP, use parts (G), (H), (I), (J), (K) and (L) G Guide plate ...........1 supplied with the job separator. H Fixing plate F ..........1 Supplied parts I Fixing plate R ..........1 A Document finisher ........
Page 358 Procedure [Steps 1 to 5 below are only for full- 2. To align the document finisher with the paper Before installing the document finisher, first color machines.] outlet of the MFP, slide the legs of the attach the job separator. 1.
Page 359 3. Secure the guide plate (G) using the 4. Fit the fixing plate F (H) and the fixing plate 5. Fit the latch catch (B) to the fixing plate F (H) shoulder screw (L) and an S Tite screw M4 × R (I) to the left cover (3) using two S Tite and the fixing plate R (I) using two S Tite 10 (K).
Page 360 [Steps 1 to 6 below are only for 3. Fit the curl eliminator (M) to the eject cover 5. Close the eject cover (1). monochrome machines.] (1) such that the projections (4) on the cover 6. Fit the latch catch (B) to the eject cover (1) 1.
Page 361 7. Tip the rail retainer (C) over in the direction 8. Orient the guide rail (D) such that its pulley (6) is positioned toward the MFP. of the arrow so that the retainer fits into the groove in the guide rail (D). Ensure that the plate spring (4) fits into the groove and that the edge (5) of the guide rail (D) fits between the rollers behind the rail...
Page 362 8.0 mm 8.0 mm 9. Secure the rail retainer (C) to the MFP using two M4 × 10 binding screws (F) such that the front 10. Insert the guide rail (D) into the bottom of the and the rear gaps between the floor and the rail retainer (C) are approximately 8.0 mm. document finisher (A).
Page 363 10mm 10mm Fitting and adjusting the guide rail 12. Secure the guide rail (D) with the two M4 x 6 11. While pressing the guide rail (D) to the document finisher (A) so that the gap between the guide binding screws (E) so that there is a gap of rail (D) and the floor is approximately 10 mm, secure it using two M4 ×...
Page 364 13. Loosen temporarily the two screws (8) that secure the sheet metal (7) of the rail mounting plate 14. Slide the document finisher to engage it with (C) on the MFP , raise the sheet metal (7) by two divisions of the scale from the guide rail (D), the latch catch of the MFP.
Page 365 Adjusting the height of the document 2. Loosen the two screws (11) on the rear right caster of the document finisher (A). Adjust the finisher height of the rear right caster by turning its adjustment bolt (14) using a cross-headed 1.
Page 366 15 16 3. Adjust the height of the front right caster in the same manner as in step 4. Adjust the height of the left two casters in the same manner as in step 2 2 so that each center of the hooking portions (16) of the latch catch is so that the gaps (17a) and (17b) between the document finisher (A) aligned with the center of the two hooks (15) on the document finisher and the MFP are the same when the document finisher (A) is detached...
Page 367 6. After completing the installation, return to Connecting the signal cable Operation check pages 7 to 8 of the installation procedure and 1. Connect the signal cable (18) of the 1. Insert the MFP power plug to the wall outlet loosen the four M4 x 6 binding screws (E) in document finisher (A) to the MFP.
Page 368 INSTALLATION GUIDE FOR BUILT-IN FINISHER...
Page 369 F Upper left cover..........1 English G Front eject cover ..........1 H Rear eject cover..........1 Finisher tray ...........1 Supplied parts J Staple cartridge ..........1 A Paper conveying unit........1 K Blindfold seal..........1 B Sub staple cover..........1 L Large pin ............1 C Staple cover...........
Page 370 Precautions Important Procedure When placing the paper conveying unit (A) on Removing the covers ･ Be sure to remove any tape and/or 1. Open the front cover (1) and left cover 1 (2). the floor or the like, be sure to place it upside cushioning material from supplied parts.
Page 371 4. Release the latch (7) using a flat-head 5. Remove the screw (9) to remove the metal 6. Release the latch (11) using a flat-head screwdriver to remove the cover (8). plate (10). screwdriver and slide the cover (12) to the The removed metal plate (10) is no longer front to remove.
Page 372 8. Remove the screw (15) from the rear side of Attaching the sub staple cover 9. Insert the hook (17) of the sub staple cover the machine to remove the cover (16). (B) and turn the cover (B) in the direction of arrow until it clicks to attach.
Page 373 Installing the paper conveying unit 10. Insert the paper conveying unit (A) from the machine front and slide it to the left. 11. Fix the paper conveying unit (A) using two pins. Front: Use the large pin (L). Rear: Use the small pin (M). Installation de l’unité...
Page 374 Releasing the lever holding plate Installing the finisher process table 12. Loosen the screw (18) of the paper 14. Loosen the screw (20) approx. 3 turns. conveying unit (A) and release the lever Do not turn the screw (20) too far, otherwise it may drop into the machine. holding plate (19) in the direction of arrow.
Page 375 17. Extend the wires of connectors (22) of the finisher process table (E) straight. 19. At the rear side of the machine, connect the 18. Insert the finisher process table (E) from the front side of the machine and hang the hooks (23) on connector (24) of the finisher process table the right and left of the table (E) onto the machine.
Page 376 Attaching the upper left cover Installing the staple cover 22. Insert five catches (28) to attach the upper 23. Release two latches (29) of the cover (6) removed in step 3 using a flat-head screwdriver to left cover (F). remove the lower clip holder (30). 24.
Page 377 25. Fix the staple cover (C) using three screws. 26. Replace the clip holder (3) removed in step Attaching the finisher tray 28. Fix the front eject cover (G) and the rear Upper/Lower right: Use two screws (4) eject cover (H) using an M3 × 6 screw (N) removed in step 3.
Page 378 29. Insert the front and rear hooks of the finisher Attaching the staple cartridge Adhering the blindfold seal (For models with 30. Open the cover (31) and insert the staple monochrome touch panel only) tray (I) into the front eject cover (G) and the 32.
Page 379 Checking the operation 1. Connect the power plug of the machine to the wall outlet and turn the main power switch on. 2. Make a proof copy in the staple mode to check the finishing and stapling. Vérification du fonctionnement 1.
Page 380 INSTALLATION GUIDE FOR JOB SEPARATOR...
Page 381 F Blindfold seal..........1 English G Large pin ............1 H Small pin ............1 M3 × 6 screw ..........1 Supplied parts A Job separator..........1 B LED PWB unit ..........1 C Tray holder ............ 1 D Job separator tray.......... 1 E Left front cover..........1 F Étiquette de masquage ........1 Français G Grande goupille..........1...
Page 382 Precautions Procedure 4. Release the latch (7) using a flat-head Removing the covers screwdriver to remove the cover (8). ･ Be sure to remove any tape and/or 1. Open the front cover (1) and left cover 1 (2). cushioning material from supplied parts. 2.
Page 383 5. Remove the screw (9) to remove the metal 6. Release the latch (11) using a flat-head 8. Remove the screw (15) from the rear side of plate (10). screwdriver and slide the cover (12) to the the machine to remove the cover (16). The removed metal plate (10) is no longer front to remove.
Page 384 Installing the job separator 9. Insert the job separator (A) from the machine front and slide it to the left. 10. Fix the job separator (A) using two pins. Front: Use the large pin (G). Rear: Use the small pin (H). Installation du séparateur de travaux 9.
Page 385 11. Connect the connector (17) at the rear of the job separator to YC4 (18) on the engine PWB. 12. Loosen the screw (19) to make the drive unit of the job separator ready for starting to drive. 13. Tighten the screw (19). 14.
Page 386 Attaching the LED PWB unit Installing the job separator tray 15. Connect the connector (20) of the job separator to the connector (21) of the LED PWB unit (B). 17. Insert the tray holder (C) into two openings 16. Pass the wires through the space (22) and fix the LED PWB unit (B) using the M3 × 6 screw (I). (23) and then slide the holder to the right until it clicks.
Page 387 18. Install the job separator tray (D) from the front side of the machine. Left: Insert the tray into the groove (24). Right: Hang the hook (25) on the tray holder (C). 18. Installez le plateau du séparateur de travaux (D) depuis le côté avant de la machine. Gauche: Insérez le plateau dans la rainure (24).
Page 388 Installing the left front cover 21. Replace the cover (8) removed in step 4. 19. Release two latches (26) of the cover (6) removed in step 3 using a flat-head screwdriver to 22. Install the left front cover (E) using the two remove the lower clip holder (27).
Page 389 Adhering the blindfold seal (For models with Checking the operation 3. Make a proof copy to check that a copy is monochrome touch panel only) 1. Connect the power plug of the machine to ejected to the job separator tray. 25.
Page 390 INSTALLATION GUIDE FOR FAX System (S)
Page 391 English To install the FAX circuit board, see page 1. To install the FAX circuit board as Dual FAX, see page 10. Français Pour installer la carte à circuits FAX, se reporter à la page 1. Pour installer la carte à circuits FAX comme FAX double, se reporter à la page 10. Español Para instalar la tarjeta de circuitos de FAX, vea la página 1.
Page 392 Supplied parts E FAX operation section label ...... 1 (F) and (G) are not bundled. H Approval label A FAX circuit board ........1 When installing the Dual FAX, (A), (B), (C) are (Australian/New Zealand models only) ..2 B Modular connector cable required.
Page 393 Precautions Procedure 2. Install the memory DIMM (I) or the optional Be sure to turn the MFP switch OFF and unplug Installing the memory DIMM memory DIMM (J) into the memory slot (3) at the MFP from the power supply before installing (42/52 ppm) the lower level (FLS).Install it with the IC side the fax system.
Page 394 Installing the memory DIMM 2. Install the memory DIMM (I) or the optional (30 ppm) memory DIMM (J) into the memory slot (3) at 1. Remove 2 screws (1), and then remove the the lower level (FLS).Install it with the IC side cover (2).
Page 395 Remove the cover. Install the FAX circuit board. 4. Remove two screws (4) and then remove 5. Insert the FAX circuit board (A) along the groove in OPT1 and secure the board with two screws OPT1 cover (5). (4) that have been removed in step 4. Do not directly touch the FAX circuit board (A) terminal.
Page 396 Connect the MFP to the telephone line. For 100 V/120 V/Australian or Chinese models, 6. Plug the modular connector cable (7) into the use the supplied modular connector cable (B). line terminal, and then connect the other end to the telephone line. Connecter le MFP à...
Page 397 Connect the MFP to the separate phone If you don't connect the MFP to the separate (except for New Zealand model). phone, wipe the surface of the telephone 7. Plug the modular connector cable (8) into the terminal with alcohol and adhere the terminal telephone terminal, and then connect the seal (C) upon the customer's request.
Page 398 Seal the terminal (for New Zealand model). Attach the alphabet labels. 8. Wipe the surface of the telephone terminal 9. Wipe the area above the numeric keys at the right side of the operation panel with alcohol and with alcohol and adhere the terminal seal adhere the alphabet labels (D) here.
Page 399 Attach the FAX operation section label. 10. Wipe the label surface shown in the figure with alcohol and adhere the FAX operation section label (E) of the corresponding language. <When installing in 42/52 ppm> Adhere the FAX operation section label (E) that A is shown. <When installing in 30 ppm>...
Page 400 OPT2 42/52 ppm 30 ppm XXX X XX X X XXX X XX X X (305JP34010) (305JP34040) OPT1 Attach the JATE label (for 100 V model only). 11. Perform this procedure for 100 V model only. Fixer l’étiquette JATE (modèle 100 V seulement). 11.
Page 401 <30 ppm> <42/52 ppm> For Australian model OPT2 For New Zealand model Attach the approval label (for Australian/New When installing the optional Dual FAX (when Install the Dual FAX Zealand model only). adding the FAX circuit board to OPT2), proceed Refer to page 1 for the supplied parts.
Page 402 Remove the cover. Install the FAX circuit board. Do not directly touch the FAX circuit board (A) 1. Remove two screws (1) and then remove 2. Insert the FAX circuit board (A) along the terminal. Hold the top and bottom of the FAX OPT2 cover (2).
Page 403 Seal the terminal. Connect the MFP to the telephone line. 3. Wipe the surface of the telephone terminal 4. Plug the modular connector cable (4) into the with alcohol and adhere the terminal seal line terminal, and then connect the other end (C).
Page 404 Initialize the FAX circuit board. 3. If the FAX circuit board has been added to If [ALL] is selected in U698, both OPT1 and 1. Plug the MFP into a power outlet, and turn OPT2 (to initialize the FAX circuit board in OPT2 are initialized.
Page 405 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 04/2010 EDITION Y112040-6...

Olivetti d-Copia 3001MF Service Manual

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