Table Of Contents - Travis Industries Spirit 300 GS Service Manual

Introduction - 1
Troubleshooting Flowchart .................................
Who should use this guide................................. 1 - 2
Precautions ...................................................
How to use this troubleshooting guide.................. 1 - 2
Conventions...................................................
Tools required................................................. 1 - 3
Spare Components ..........................................
Natural Gas ("NG") vs. Propane ("LP") Heaters ...... 1 - 3
Lopi Model Determination ..................................
Heritage Bay Model Determination ......................
Avalon Model Determination ..............................
Avanti Model Determination ...............................
Fireplace Xtrordinair Model Determination............. 1 - 6
Travis Industries Model Determination .................
Troubleshooting Steps - 2
Piezo Wire Loose or Damaged.............................. 2 -1
Spark Electrode Too Far From Pilot Hood............... 2 - 1
Piezo Not Grounded.......................................... 2 - 1
Electrode has a Cracked Base ............................
Piezo Defective ...............................................
Gas Line not Purged .........................................
Propane Tank Empty......................................... 2 - 2
Gas Supply Turned Off ......................................
Pilot Tube/Orifice Blocked.................................. 2 - 3
Pilot Needs Adjustment .....................................
Thermocouple Defective ....................................
Spill Switch Circuit Faulty ...................
B-Vents Only
EPU Defective .................................................
Thermopile Defective ........................................
Burner Electrical Circuit Faulty ............................
Head Coil Defective ..........................................
Incorrect Air Shutter Setting ...............................
Incorrect Restrictor Position ..................
DVÕs Only
Logs Placed Incorrectly..................................... 2 - 9
Burner Pan Holes Clogged.................................. 2 - 9
Gas Pressure Incorrect (Propane Running Empty) 2 - 10
Burner Orifice Obstructed ................................
Vent not Drafting/ Negative Pressure . 2 - 12
B-Vents Only
Pilot Blowing Off of Thermocouple ......... 2 - 13
DVÕs Only
Remote Thermostat Faulty ...............................
Blower Circuit Faulty .......................................
Blower Defective ............................................
Gas Control Knob Doesn't Pop Out .................... 2 - 16
Pilot or Main Burner Does Not Shut Off................ 2 - 16
Door & Glass Removal - 3
Lopi Spirit, Spirit DV, & Spirit Bay......................... 3 - 1
Avalon 700 & 700 DV......................................... 3 - 2
Avanti (1995,1996) B-Vent & DV .........................
Avanti (1997) B-Vent & DV ................................
FPX 36-DV ......................................................
Lopi Heritage Bay (DV and B-Vent)....................... 3 - 6
Lopi Heritage Bay Insert ....................................
DVS Insert and DVS Fireplace............................. 3 - 8
Travis Industries

Table of Contents

1 - 1
1 - 2
1 - 2
1 - 3
1 - 4
1 - 4
1 - 5
1 - 5
1 - 6
2 - 2
2 - 2
2 - 2
2 - 3
2 - 3
2 - 4
2 - 5
2 - 6
2 - 6
2 - 7
2 - 8
2 - 8
2 - 9
2 - 11
2 - 14
2 - 15
2 - 16
3 - 3
3 - 4
3 - 5
3 - 7
Gas T-Shoot Guide
Burner Pan Components - 4
Overview of Burner Disassembly ..........................
Burner Asembly Removal - BVM, DVS & DVM .......... 4- 2
Burner Asembly Removal - DVL Burners................. 4- 3
Burner Pan Removal - BVM, DVS & DVM Burners ..... 4- 4
Burner Pan Removal - DVL Burners .......................
Burner Orifice Removal....................................... 4- 6
Pilot Assembly Removal, - 96 (inflexible pilot tube) ... 4- 7
Pilot Assembly Removal, - 97 (flexible pilot tube) ..... 4- 8
Pilot Orifice Removal.......................................... 4- 9
Thermopile Removal......................................... 4- 10
Thermocouple Removal ....................................
Spark Electrode Removal.................................. 4- 11
Piezo Igniter Removal ......................................
On/Off Switch................................................. 4- 11
Burner Pan Parts............................................. 4- 12
Blower Components - 5
Avanti Stove (BV & DV) Blower Removal ................ 5- 1
Avalon 700 (BV & DV) Blower Removal................... 5- 2
Lopi Spirit (BV & DV) Blower Removal ....................
Avanti Insert (BV & DV) Blower Removal ................ 5- 4
Heritage Bay Insert Blower Removal...................... 5- 4
Spirit Bay Insert Blower Removal ..........................
A20 Blower Assembly - Removal & Disassembly ...... 5- 5
DVS Insert Blower Removal .................................
DVS Fireplace Blower Removal............................. 5- 7
FPX 36-DV Blower Removal .................................
Heritage Bay Stove Blower Removal.................... 5- 10
Blower Rheostat Removal .................................
Blower Snap Disk Removal - Her. Bay & 36-DV ...... 5- 11
Blower Snap Disk - All Except Her. Bay & 36-DV.... 5- 12
Blower Replacement Parts ................................
4- 1
4- 5
4- 10
4- 11
5- 3
5- 4
5- 6
5- 9
5- 11
5- 13
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