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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2014, T.I.
33 DVI
GSB2 Insert
Owner's Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Direct Vent Fireplace Insert
Masonry or Factory-Built
Residential or Mobile Home
4140813
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
(Metal) Wood-Burning
Fireplace
www.travisproducts.com
100-01297
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Table of Contents
Related Manuals for Travis Industries 33 DVI GSB2
Summary of Contents for Travis Industries 33 DVI GSB2
- Page 1 This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com Copyright 2014, T.I.
-
Page 2: Introduction
Introduction Introduction We welcome you as a new owner of a 33 DVI GSB2 Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. -
Page 3: Table Of Contents
Vent Connector Removal and Installation ... 16 IF WARRANTY SERVICE IS NEEDED: ..35 Vent Connector Removal and Installation LP Conversion Instructions ......36 (continued) ............17 Surround Panel Installation ......18 © Travis Industries 4140813 100-01297... - Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4140813 100-01297...
- Page 5 Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
-
Page 6: Features
This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4140813 100-01297... -
Page 7: Installation Warnings
Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Install the burner and media (logs or stones). Follow the instructions under "Finalizing the Installation" on page 24. © Travis Industries 4140813 100-01297... -
Page 8: Additional Items Required
Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4140813... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. © Travis Industries 4140813 100-01297... -
Page 10: Leveling Bolts
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. © Travis Industries 4140813 100-01297... -
Page 11: Clearances
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 37"+(940mm+) 36"(915mm) 35"(889mm) Mantel Height 34"(864mm) Above Base of Insert (n) 33"(839mm) 32"(813mm) 31"(788mm) © Travis Industries 4140813 100-01297... -
Page 12: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4140813 100-01297... -
Page 13: Vent Requirements
Installation (for qualified installers only) Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200331). It includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18” (458mm) by 18” (458mm). -
Page 14: Vent Restrictor
Position 2 Vent Installation Secure the vent to the fireplace insert and termination kit using screws. Inlet (3" 76mm) Exhaust (4" 102mm) 3" (76mm) dia. 4" (102mm) dia. Duravent Chimney Liner Termination Kit Inlet Exhaust © Travis Industries 4140813 100-01297... -
Page 15: Vent Location
Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. This type of installation requires a minimum chimney cross section of 48 square inches. © Travis Industries 4140813 100-01297... -
Page 16: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4140813 100-01297... -
Page 17: Vent Connector Removal And Installation (Continued)
Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4140813 100-01297... -
Page 18: Surround Panel Installation
This keeps the trim tight against the panel. panel Optional Knock-Out An optional knock-out is provided if the power cord is routed behind the surround panel. © Travis Industries 4140813 100-01297... -
Page 19: 1-Piece Surround Panel
(use the lower holes). d. Replace the two screws removed in step “a”. e. Install two screws into the upper holes on the mounting brackets. NOTE: The upper screws keep the brackets from swiveling. © Travis Industries 4140813 100-01297... -
Page 20: Rheostat Installation
(extension wires not required if mounted in control panel). Attach the rheostat wires to the wiring harness and secure to either the control panel or surround panel. Make sure the wires do not contact any hot or moving parts. © Travis Industries 4140813 100-01297... -
Page 21: On/Off Switch Installation
3 Attach the wires to the top and bottom posts on one side of the switch. It does not matter which wire is on top. 4 Press the switch into the rectangular hole until it locks into place. © Travis Industries 4140813 100-01297... -
Page 22: Glass Frame Removal And Installation
Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4140813 100-01297... -
Page 23: Glass Frame Removal And Installation (Continued)
The burner must be correctly positioned before installing the media. Make sure the burner is fully seated and the pilot is properly aligned. See page 36 for details on burner removal. For installation instructions, consult the instructions included with the log, stone, or driftwood. © Travis Industries 4140813 100-01297... -
Page 24: Steps For Finalizing The Installation
Battery for Control Panel Lights Battery Holder AA Battery Tray 4. Install the media (and firebacks, if applicable). 5. Replace the glass. 6. Start the heater. 7. Leak test all gas joints. © Travis Industries 4140813 100-01297... -
Page 25: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4140813 100-01297... -
Page 26: Before You Begin
This switch turns the rear burner on and off. AA Battery Holder This holder contains 4 AA batteries that allow the fireplace to operate during power outages. Main Burner This switch turns the fireplace burners on and off. © Travis Industries 4140813 100-01297... -
Page 27: Starting The Fireplace For The First Time
The rear portion of the burner may be shut off to lower the heat output and flame size from the burner (this is called the comfort control). Use the comfort control switch to adjust this as desired. COMFORT CONTROL © Travis Industries 4140813 100-01297... -
Page 28: Adjusting The Flame Height
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4140813... -
Page 29: Normal Operating Sounds
Power Outages The heater will work if household current (AC power) is disconnected. The batteries inside the battery box will continue to power the heater but the accent light and blower will not operate. © Travis Industries 4140813 100-01297... -
Page 30: Maintaining Your Heater's Appearance
Velcro and may be removed for easier access. Swing the access door and control cover down to access the controls on the insert. Battery for Control Panel Lights Battery Holder AA Battery Tray © Travis Industries 4140813 100-01297... -
Page 31: Yearly Service Procedure
Monitor blower operation. 8. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Venting system should be examined by a qualified agency. © Travis Industries 4140813 100-01297... -
Page 32: Troubleshooting Table
Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass The AA batteries may be dead Replace the AA batteries (see page 30) Comfort Control Does not Work © Travis Industries 4140813 100-01297... -
Page 33: Wiring Diagram
Switch Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 34: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4140813 100-01297... -
Page 35: Burner Assembly
2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. -
Page 36: Lp Conversion Instructions
Remove the two screws holding the ember trays in place (see below). Remove the ember trays. Remove the two screws holding the burner in place (see below). Grasp the burner with both hands and lift it straight up and out of the firebox. Remove and discard the back air shield. © Travis Industries 4140813 100-01297... - Page 37 Rear Burner Orifice Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID ORIFICE SIZE (ID) Natural Gas LP (Propane) Front Burner Orifice #49 DMS #57 DMS Rear Burner Orifice #43 DMS #53 DMS © Travis Industries 4140813 100-01297...
- Page 38 (do not over-tighten). Natural Gas Orifice = .020N (3way) .020N .018N (2way) .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench Replace the firebox components. © Travis Industries 4140813 100-01297...
- Page 39 14. Replace the firebox components. 15. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4140813 100-01297...
- Page 40 Turning the Fireplace On and Off ....27 Installation Options ..........6 Vent Requirements .......... 13 Installation Warnings .......... 7 Wiring Diagram ..........33 Items Packed with the Face ....... 7 Yearly Service Procedure ........ 31 © Travis Industries 4140813 100-01297...