Related Manuals for Travis Industries Spirit 300 GS
Summary of Contents for Travis Industries Spirit 300 GS
- Page 1 Gas Service Manual PILOT ADJ December, 1997 Travis Industries Gas T-Shoot Guide 19203...
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Page 2: Table Of Contents
1 - 5 Spark Electrode Removal........4- 11 Fireplace Xtrordinair Model Determination..... 1 - 6 Piezo Igniter Removal ........4- 11 Travis Industries Model Determination ....1 - 6 On/Off Switch..........4- 11 Burner Parts..........4- 12 Troubleshooting Steps - 2 Blower Components - 5 Piezo Wire Loose or Damaged...... -
Page 3: Introduction
Blower knob is in ÒOFFÓ position (Turn blower knob ÒONÓ) Does the blower work Heater unplugged or breaker ÒOFFÓ (Check Outlet & Breaker) correctly? Blower circuit may be faulty (pg. 2-15) Blower is defective (pg. 2-16) Travis Industries Gas T-Shoot Guide 19203... -
Page 4: Who Should Use This Guide
1 - 2 Who should use this guide This guide was developed for service personnel and those selling Travis Industries products. Because of the inherent danger involved with gas appliances, all work must be done by qualified personnel only. Your local building official will have guidelines for those people considered qualified. -
Page 5: Tools Required
Power cord with female quick-connects attached to the hot and common wires (hotwire) Spare Components When going on a service call, Travis Industries, Inc. recommends that the following spare components be included to better facilitate a quick diagnosis and repair of the heater. These parts may be used to determine which portion of the appliance is inoperative and can often make the repair quick and effective. -
Page 6: Lopi Model Determination
Discovery DVS Insert & Fireplace Phase 2 See Travis Industries DVS Insert or 1997 97 DVS Fireplace Serial #... -
Page 7: Avalon Model Determination
(LP conversion done without removing burner). Starting with ser. no. 33189 the swing open door is standard. 40,000 BTU dvm burner. Avanti DVS Insert & Fireplace Phase 2 See Travis Industries DVS Insert or 97 DVS Fireplace 31,000 BTU Travis Industries Gas T-Shoot Guide... -
Page 8: Fireplace Xtrordinair Model Determination
LP gas included. 30000 & continuing 40,000 BTU FPX 32 DVS Insert & Fireplace Phase 2 See Travis Industries DVS Insert or 97 DVS Fireplace 31,000 BTU Travis Industries Model Determination Fireplaces & Inserts Model, Vintage, Ser. -
Page 9: Troubleshooting Steps
Remedy If you suspect the piezo igniter is not grounded, remove it and check to make sure the tab is exposed and undamaged. Bend the piezo grounding tab out or replace the piezo igniter. Travis Industries Gas T-Shoot Guide 19203... -
Page 10: Electrode Has A Cracked Base
Re-fill propane tank. Gas Supply Turned Off Make sure all gas shut-offs are open. To verify, check the gas inlet pressure (see "Gas Pressure Inadequate" on page 2-10). Remedy Turn gas shut-off valves to "ON". Travis Industries Gas T-Shoot Guide 19203... -
Page 11: Pilot Tube/Orifice Blocked
To adjust the pilot flame, remove the cover screw (and gasket) and turn the needle valve. Clockwise lowers the flame while counter-clockwise raises it. The cover screw and gasket must be replaced to prevent gas from leaking. Travis Industries Gas T-Shoot Guide 19203... -
Page 12: Thermocouple Defective
Copper Tube NOTE: Make sure the pilot flame contacts the thermocouple 3/8" (for 30 seconds) while testing millivolt production. If it does not, see "Pilot Flame Needs Adjustment". Remedy Replace the pilot assembly (includes thermocouple). Travis Industries Gas T-Shoot Guide 19203... -
Page 13: B-Vents Only
Replace if Spill no continuity is detected. Switch Remedy Replace or repair the appropriate Spill Switch Wires (Red) component based upon the above Orientation does not matter troubleshooting steps. when re-connecting. Travis Industries Gas T-Shoot Guide 19203... -
Page 14: Epu Defective
(see page 2-3 for pilot adjustment). The thermostat or remote wire creates electrical resistance in the main burner circuit, making larger millivolt production necessary to offset the resistance. Remedy Replace the thermopile (or pilot assembly). Travis Industries Gas T-Shoot Guide 19203... -
Page 15: Burner Electrical Circuit Faulty
Repeat this process for the on/off switch, jumper wire (or remote/thermostat), and brown wire until the bad connection is found. Remedy Replace or fix the faulty component. Travis Industries Gas T-Shoot Guide 19203... -
Page 16: Head Coil Defective
Remedy Move the air shutter lever up or down until the flame is correct. Pushing up gives the flame more air (making it bluer). Pulling it down cuts air down, making it more orange. Travis Industries Gas T-Shoot Guide 19203... -
Page 17: Dvõs Only
(check for any pieces of log that may have chipped off, lint, etc.). There might also be occasional "lifting" of flames in this case. Remedy Remove the logs from the burner and clean all the burner pan holes. Travis Industries Gas T-Shoot Guide 19203... - Page 18 You may follow the same procedure to purge the gas line, monitoring for gas at the needle valve location. Remedy Correct the gas inlet pressure. This may entail adjusting the regulator or increasing the pipe diameter. Travis Industries Gas T-Shoot Guide 19203...
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Page 19: Burner Orifice Obstructed
If any debris is lodged in the orifice remove the debris by forcing air through it. Do not poke or ream out the orifice to clean it. Remedy The orifices or inside of mixing tubes will need to be cleaned (force air through it) or replaced. Travis Industries Gas T-Shoot Guide 19203... -
Page 20: B-Vents Only
This type of negative pressure is extremely difficult to diagnose and remedy. Make sure the attic or ceiling area is sealed and insulated. In severe cases the heater may need an outside air kit or draft inducer. Travis Industries Gas T-Shoot Guide 19203... -
Page 21: Dvõs Only
Make sure the vent restrictor is in the correct position (see the ownerÕs manual for details). Make sure vertical terminations utilize the high-wind cap (part # 991) 36-DVÕs and Heritage Bays should have a pilot deflector - if they do not, contact Travis Industries for details. -
Page 22: Remote Thermostat Faulty
Remote Control Receiver (with cover plate Install a 9 volt battery in removed) both the remote control and remote control receiver. Travis Industries Gas T-Shoot Guide 19203... -
Page 23: Blower Circuit Faulty
White Black Attach a jumper wire to the two Blower wires leading to Snap Remove the wires the blower snap Disk from the snap disk disk. Travis Industries Gas T-Shoot Guide 19203... -
Page 24: Blower Defective
If the pilot or main burner does not shut off correctly, there may be blockage inside the gas control valve. Make sure the thermostat or remote control is operating correctly. Remedy Replace the gas control valve. Travis Industries Gas T-Shoot Guide 19203... -
Page 25: Door & Glass Removal
Glass Attachment Face of Heater Glass Gasket Glass Clip (5/8" self-adhesive channel gasket) Glass NOTE: Some models do not have key-hole slots in the glass clips. Simply remove the nuts to remove the glass clips. Travis Industries Gas T-Shoot Guide 19203... -
Page 26: Avalon 700 & 700 Dv
Use a 5/16" nutdriver for the retaining clip screws. around the edge of the glass Retaining Clip 3/8" flat gasketing behind the retaining clips (prevents Glass Gasket - the glass from cracking when being secured. Glass 3/8" dia. white rope gasket Travis Industries Gas T-Shoot Guide 25903... - Page 27 Center View Glass Left Center Right Right Glass Side Side Side Glass Glass DV's Only Glass Glass Trim (make sure both pieces of glass butt up against the trim) Travis Industries Gas T-Shoot Guide 19203...
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Page 28: Avanti (1997) B-Vent & Dv
Swing the door open. the door in place. The illustration below details the door assembly. Exploded View Cross Section Gold Door Frame Door Gasket Door Gasket Clips Glass Clip Glass Glass Clip(s) Glass Door Gasket Travis Industries Gas T-Shoot Guide 19203... -
Page 29: Fpx 36-Dv
These key-holes allow for glass Glass clip removal without removing Glass the screws. Clip Phillips Glass Screwdriver Glass Bracket for securing Gasket the faceplate Face of Firebox Glass Clip Screws Travis Industries Gas T-Shoot Guide 19203... -
Page 30: Lopi Heritage Bay (Dv And B-Vent)
To remove the glass, peel back the door gasket and unscrew the nuts holding the glass clips in place. Re-attach the gasket Door using stove gasket cement. Frame Door Gasket Glass Clip Nut Glass Clips Glass Gasket Glass Glass Trim Gold Door Travis Industries Gas T-Shoot Guide 19203... -
Page 31: Lopi Heritage Bay Insert
To remove the glass, peel back the door gasket and unscrew the nuts holding the glass clips in place. Re-attach the gasket Door using stove gasket cement. Frame Door Gasket Glass Clip Nut Glass Clips Glass Gasket Glass Glass Trim Gold Door Travis Industries Gas T-Shoot Guide 19203... -
Page 32: Dvs Insert And Dvs Fireplace
Glass Clip Glass Clip Nuts Attachment Studs Face of Heater Glass Gasket Glass Clip (3/4" self-adhesive channel gasket) Glass Tighten the nuts on the bottom glass clip first, then the top, then the sides. Travis Industries Gas T-Shoot Guide 19203... -
Page 33: Burner Pan Components
¥ Connect New Thermopile Thermopile ¥ Connect New Thermopile Burner Pan Assembly Burner Pan Note: The table above illustrates how the 1996 burner allows for many service procedures to be conducted without removing the burner assembly. Travis Industries Gas T-Shoot Guide 19203... - Page 34 Disconnect the six nuts used to attach the burner pan. Disconnect the Disconnect the brown and red orange wire from the wires from the on/off switch. burner pan to the piezo igniter. Travis Industries Gas T-Shoot Guide 19203...
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Page 35: Burner Asembly Removal - Dvl Burners
Hold the fitting in place with the 3/4" wrench while unscrewing the flex tube. 7/16Ó Socket Disconnect the orange wire from the burner pan to the piezo igniter. Travis Industries Gas T-Shoot Guide 19203... -
Page 36: Burner Pan Removal - Bvm, Dvs & Dvm Burners
Remove the burner box front. Rotate the burner pan upwards. Slide the burner pan to the left until the fixed shutter disengages from the orifice. Place the burner pan aside. Fixed shutter Burner Pan Orifice Burner Pan Box Travis Industries Gas T-Shoot Guide 19203... -
Page 37: Burner Pan Removal - Dvl Burners
Burner Box Front Rotate the burner pan upwards. Slide the burner pan to the left until the fixed shutter Fixed shutter disengages from the orifice. Place the burner pan aside. Burner Pan Orifice Burner Pan Box Travis Industries Gas T-Shoot Guide 19203... -
Page 38: Burner Orifice Removal
Apply thread orifice. sealant to the new orifice prior to installation. Make sure to keep any sealant or debris from entering the orifice and blocking gas flow. Travis Industries Gas T-Shoot Guide 19203... - Page 39 (leads to spark electrode) Pilot Tube Compression Nut (sleeve & pilot orifice are inside) Pilot Assembly Thermocouple Port (thermocouple is inside) Thermopile Port (thermopile is inside) Pilot Assembly Screws Pilot Assembly Gasket 1/4" Nutdriver Travis Industries Gas T-Shoot Guide 19203...
- Page 40 Disconnect Pilot Tube Nut Pilot orifice is inside (remove from the bottom) Connect Do not kink or excessively bend the pilot tube - this may lead to leaks. Travis Industries Gas T-Shoot Guide 19203...
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Page 41: Pilot Orifice Removal
Pilot Orifice Pilot Orifice Compression Sleeve Pilot Tube Make sure the pilot tube inserts into the pilot orifice. Compression Sleeve Compression Nut Compression NG vs. LP Orifice Pilot Tube LP Pilot NG Pilot Orifice Orifice Travis Industries Gas T-Shoot Guide 19203... -
Page 42: Thermopile Removal
4-7 for the location of the thermocouple). Disconnect the thermocouple wire from the gas control valve following the instructions below. Use a 3/8" open end wrench to remove the thermocouple wire. PILOT ADJ B-Vents Only Thermocouple Connector Copper Tube Travis Industries Gas T-Shoot Guide 19203... -
Page 43: Spark Electrode Removal
Warning When replacing the switch, make sure to secure the wires so they do not contact the bottom of the burner pan and melt. Travis Industries Gas T-Shoot Guide 19203... -
Page 44: Burner Pan Parts
Pilot Orifice (LP) .016 91001506 .016 91001506 Thermocouple Thermopile 98900752 98900752 98900752 Pilot Assembly (NG) 98900726 98900726 98900726 Pilot Assembly (LP) 98900715 98900715 98900715 Pilot Tube 91001508 91001508 91001508 Logs Not Available Not Available Not Available Travis Industries Gas T-Shoot Guide 19203... -
Page 45: Blower Components
Screwdriver With the left rear of the heater exposed, the blower assembly can be accessed. Follow the directions on page 5-5 (A20 Blower Assembly Removal & Disassembly) to remove the blower from the heater. Travis Industries Gas T-Shoot Guide 19203... -
Page 46: Avalon 700 (Bv & Dv) Blower Removal
With the left rear of the heater exposed, the blower assembly can be accessed. Follow the directions on page 5-5 (A20 Blower Assembly Removal & Disassembly) to remove the blower from the heater. Travis Industries Gas T-Shoot Guide 19203... -
Page 47: Lopi Spirit (Bv & Dv) Blower Removal
With the left rear of the heater exposed, the blower assembly can be accessed. Follow the directions on page 5-5 (A20 Blower Assembly Removal & Disassembly) to remove the blower from the heater. Travis Industries Gas T-Shoot Guide 19203... -
Page 48: Avanti Insert (Bv & Dv) Blower Removal
With the left rear of the heater exposed, the blower assembly can be accessed. Follow the directions on page 5-5 (A20 Blower Assembly Removal & Disassembly) to remove the blower from the heater. Travis Industries Gas T-Shoot Guide 19203... - Page 49 Slide the blower out. Slide the blower out to the side. Mounting Plate on Heater Washer Blower When re-installing, make sure Plate to position the brackets Rubber Grommet correctly behind the blower & Bushing assembly. Stud Plate Travis Industries Gas T-Shoot Guide 19203...
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Page 50: Dvs Insert Blower Removal
Slide the blower to the left, disconnect the When re-installing, make sure to position electrical connection, then slide the blower the brackets correctly behind the blower out. assembly. Mounting Plate on Heater Washer Blower Plate Rubber Grommet & Bushing Stud Plate Travis Industries Gas T-Shoot Guide 19203... -
Page 51: Dvs Fireplace Blower Removal
Remove the two nuts (and washers) on the Remove the right side blower heat shield. right side of the blower. Remove the two nuts (and washers) holding the blower and right side heat shield in place. Travis Industries Gas T-Shoot Guide 19203... - Page 52 Remove the blower from the heater. When re-installing, make sure to position the brackets correctly behind the blower assembly. Mounting Plate on Heater Washer Blower Plate Rubber Grommet & Bushing Stud Plate Travis Industries Gas T-Shoot Guide 19203...
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Page 53: Fpx 36-Dv Blower Removal
Rubber When re-installing, make sure the rubber Grommet Washer grommet fits into the bracket. Place the washer over the grommet and tighten the nut just enough to slightly compress the grommet. Bracket (on blower) Travis Industries Gas T-Shoot Guide 19203... -
Page 54: Heritage Bay Stove Blower Removal
When re-installing, make sure the grommet slides into make sure the stud bracket is fed through from above with a washer between it and the rubber grommet. Stud Bracket Rubber Grommet The blower assembly inserts into this groove. Washer Travis Industries Gas T-Shoot Guide 19203... -
Page 55: Blower Rheostat Removal
Disconnect the black & white wires from the snap disk (orientation does not matter when re-connecting). Remove the snap disk from its bracket below the firebox. Phillips Screwdriver Blower Snap Disk 610046 T-O-D 60T12 9305 F120-10F Travis Industries Gas T-Shoot Guide 19203... - Page 56 Disconnect the black & white wires from the snap disk (orientation does not matter when re-connecting). Remove the snap disk from its bracket behind the firebox. Phillips Screwdriver Blower Snap Disk 610046 T-O-D 60T12 9305 F120-10F Travis Industries Gas T-Shoot Guide 19203...
- Page 57 97300102 91000133 Blower Rheostats All Travis products through 1997 use part # 98900758 for the blower rheostat. Blower Snap Disks All Travis products through 1997 use part # 98900720 for the blower snap disk. Travis Industries Gas T-Shoot Guide 19203...
- Page 58 Gas Service Manual Gas Service Manual Copyright 1997 Travis Industries, Inc. Travis Industries Gas T-Shoot Guide 19203...