Phase 3: Mount New Cable Outlet; Phase 4: Installation Onto The Cylinder - Bosch Rexroth CIMSmart Instruction Manual

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4.1.3. P
3: M
HASE
Follow the global instructions below to install an alternative (see Section 4.2.5) cable outlet,
otherwise continue with Phase 4:
1. Install the alternative cable outlet and if required the electrical cable, make sure all seals
are installed correctly and any bolts or components are installed with the correct torque.
See also Section 4.2 for information and instructions about the cable, pin numbering, and
alternative cable outlets.
2. Mount a strain-relief (rubber tube or cable ties for example) to avoid damage from vibration
and damage of the cables during operation (see Figure 12).
3. Screw each electrical wire on the internal mating connector according to the pin-
configuration, see Section 4.2.4.
4. If required (see Section 4.2.3), install the screen on the internal grounding point (Figure 9)
of the intermediate piece.
5. Assemble the two internal connector parts together and screw the 2 screws (Screw E) to fix
them, see Figure 9 and Figure 10.
6. Place the cables (electrical and also non losable connection for cover) into the CIMSmart
and close the cover.
7. Screw the four M6 bolts (Bolt D) on the cover to close it (7.5 Nm), see Figure 7.
Figure 11: Alternative cable outlet; cable gland.
4.1.4. P
4: I
HASE
NSTALLATION ONTO THE CYLINDER
Follow the instructions below to install the CIMS onto the cylinder.
1. Clean the mounting surface in the cylinder, making sure
no particles or debris fall inside the cylinder.
2. Install the adapter ring on to the cylinder, note the adapter
ring can be installed in two ways (180 rotated), as long
as the orientation pin (see Figure 14) is aligned with the
corresponding holes in the bore pattern in the cylinder.
3. Screw the four M6 bolts (Bolt G) on the cylinder (7.5 Nm),
make sure the sealing-rings are positioned correctly, see
Figure 13.
4. Install the CIMSmart into the mounted adapter ring in the
0º position with respect to the front of the cylinder (the
marking pointing at the rod side as shown in Figure 3).
5. Screw the four long M6 bolts (Bolt A, Figure 4) in the
adapter ring (7.5 Nm).
6. Seal the gap between the housing of the CIMSmart and
the cylinder for water tightness with "Scotch seal AF 800"
or equivalent.
F037 300 069 (2015.09.02)
OUNT NEW CABLE OUTLET
Figure 12: Principle sketch internal cabling.
Before mounting the adapter ring,
clean the mounting surface in the
cylinder.
Make sure to take into account the
orientation marks and pins, when
installing the adapter ring and the
CIMS onto the cylinder. Wrong
installation will lead to damage or
malfunction of CIMS.
To tighten the screws use the
prescribed torque.
To prevent water and dirt to get into
the gap between the CIMS housing
and the cylinder, make sure the
"Scotch seal AF 800" is applied
correctly.
17
Pay intention that no
cable is damaged
during this operation

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