Dukane 5000 Series User Manual page 99

ALARMS
Abort
Auto-Tune Error
Battery
Calibration
Check Frequency Inverter
Check Front Door
Check Front Door Sensor
Table 6-VI Alarms and Messages (Page 1 of 6)
Dukane Manual Part No. 403-589-01
MESSAGE
Drive abort was asserted by the PLC.
Solutions:
Clear PLC alarm & restart
Restart Welder
Did not find a valid tool frequency between 195 and 240Hz.
Only an auto-tune will reset alarm.
Solutions:
Verify that all 12mm bolts attaching the tool to the machine are installed and
torqued to [100 foot pounds].
Check that all bolts on the tool are tightened to the manufacturer's
specification.
Check the upper tool weight and make sure it's within range for the machine.
VW3300\4300\5300: between 20 - 55 lbs
VW3500\4500\5500: between 35 - 90 lbs
VW3700\4700\5700: between 90 - 150 lbs
VW3900\4900\5900: between 110 - 200 lbs
VW LPT 5700\5900\5960: between 60 - 180 lbs
Low or no battery.
Solutions:
Replace the battery (See section 10)
A drive cycle was started before the system received all the calibration data.
Solutions:
Return to the setup menu and perform a tuning test of the tool. Check for a
completely programmed welding setup.
The inverter has faulted. Use the error code displayed on inverter and reference the
manufacturer's manual for information on cause.
Solutions:
Call technical support.
A cycle was started but the front door did not move.
Solutions:
Check the pressure setting. The valve should not be set lower than 70psi.
Check for obstructions in the door opening.
The software has detected [door open] and [door close] sensors on at the same time.
Check that sensors are functioning properly.
Solutions:
Check the wiring.
Check that sensors are functioning properly.
Check that sensors are secured and free from any obstruction.
Section 6 - Touch Screen
Continued
Page 93