Dukane 5000 Series Manuals

Dukane 5000 Series Manuals

Manuals and User Guides for Dukane 5000 Series. We have 1 Dukane 5000 Series manual available for free PDF download: User Manual

Dukane 5000 Series User Manual

Dukane 5000 Series User Manual (188 pages)

Linear Vibration Welder

Brand: Dukane | Category: Welding System | Size: 24.57 MB

Table of Contents

Linear Vibration Welder

5
Section 3

21
- Section 3 - Installation
  21
  - Unpacking
    23
  - Welder Placement
    23
  - AC Power
    25
  - Compressed Air
    27
  - Hydraulic Drive
    28
Section 4

31
- Section 4 - Display and Controls
  31
  - Control Panel Layout
    33
  - Operational Switches
    35
    
    Light Curtain
    36
    
    AC Utility Outlet
    37
    
    Vacuum On/Off Button
    37
Section 5

39
- Section 5 - Normal Weld Cycle
  39
  - Parts Loaded
    41
  - Initiate Weld Cycle
    41
  - Access Door Closes
    41
  - Clamping Phase
    42
  - Welding Phase
    42
  - Hold Phase
    42
  - Release Phase
    43
  - Parts Removed
    43
Section 6

45
- Section 6 - Touch Screen
  45
  - Introduction
    47
    
    Screen Layout
    47
    
    Button Appearance
    48
    
    Making Selections
    50
    
    Virtual Keyboard and Keypad
    51
    
    Top Button Bar - Quick Look
    52
    
    Side Button Bar - Quick Look
    53
    
    Logging in and out
    55
  - Operation
    59
    
    Run Mode
    59
    
    Setup Mode
    60
    
    Operate Screen
    61
    
    Setup Screen
    68
    
    Tool Setup Screen
    78
    
    Utilities Screen
    84
    
    I/O Table
    95
    
    Alarms Table
    97
    
    Touch Screen Banner
    105
Section 7

107
- Section 7 - Tooling Installation
  107
  - Initial Machine Startup
    109
    
    Inspection
    109
    
    Apply Power
    109
    
    Hydraulic System
    109
    
    Initiate HOME Procedure
    110
  - Install Tooling Assembly
    111
    
    Position Upper and Lower Tooling
    111
    
    Torque Mounting Bolts
    112
    
    Final Tooling Prep
    112
  - Tune Drive to Tooling
    112
  - Upper and Lower Tooling Bolt Patterns
    114
Section 8

123
- Section 8 - Machine Operation
  123
  - Machine Startup
    125
  - Selecting a Setup File
    126
    
    Load an Existing File
    126
    
    Programming a New File
    126
    
    Set Limits
    126
  - Starting a Weld Cycle
    127
  - Stopping the Weld Cycle
    128
    
    E-STOP Buttons
    128
    
    Light Curtain
    128
  - Resetting the Machine
    128
Section 9

129
- Section 9 - Optimizing Performance
  129
  - Welding Parameters
    131
  - Weld Distance
    131
  - Weld Amplitude
    132
  - Weld Force
    132
  - Hold Force
    132
  - Weld Time
    133
  - Hydraulic Flow
    133
  - Pneumatic Pressure
    133
  - Pneumatic Flow
    133
Section 10

135
- Section 10 - Troubleshooting
  135
- Electronic Control
  
  137
  - PLC Battery Backup
    137
  - PLC Status Leds
    137
- Electrical Power
  
  139
  - Internal Fuses
    139
  - Circuit Breaker
    139
- Alarm Messages
  
  139
  - Hydraulic Overload
    139
  - Drive Alarms
    140
- Hydraulics
  
  141
  - Lift Table Moves too Slowly
    141
  - Lift Table will Not Move
    141
- Common Faqs
  
  142
Section 11

145
- Section 11 - Maintenance
  145
- Touch Screen Display
  
  147
- Pneumatic System
  
  147
  - Compressed Air Filter
    147
  - Moisture Trap
    147
- Hydraulic System
  
  148
  - Hydraulic Pressure
    148
  - Hydraulic Fluid Level
    148
  - Hydraulic Fluid Change
    148
  - Back Pressure Gauge
    149
- Mechanical System
  
  150
  - Grease Fittings
    150
  - Tooling Care
    150
  - Section 12 - Contacting Dukane
    151
Section 13 Specifications

155
- Section 13 - Specifications
  155
  - Tooling Specifications
    157
  - Weights, Dimensions
    158
  - Operating Environment
    160
  - Power Requirements
    161
    
    AC Power
    161
    
    Compressed Air
    161
  - Space Requirements Drawings
    162
  - Regulatory Agency Compliance
    167
Section 14 Appendices

169
- Section 14 - Appendices
  169
- Appendix A, Parts List
  171
  - Vw5300
    171
  - Vw5500
    172
  - Vw5700
    174
  - Vw5900
    175
  - Vw5960
    177
  - Index
    181

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