Dukane 5000 Series User Manual page 101

ALARMS
Hydraulic Overload
Invalid Tool ID
Machine Calibration
Maximum Trigger Limit
Minimum Trigger Limit
Table 6- VI Alarms and Messages (Page 3 of 6)
Dukane Manual Part No. 403-589-01
MESSAGE
The hydraulic unit is drawing more current than normal, and has tripped the overload
relay.
Solutions:
Check if you have enough oil.
Check the power. Reference schematics.
Call technical support.
Tool ID is active but no valid tool ID.
Solutions:
Check if the tooling supports tool ID. If yes, confirm the cable is connected. If no,
then turn off tool ID.
Test the cable by performing a point to point continuity test. Reference the
schematics.
Machine calibration required.
Solution:
1. Calibrate table position.
2. Calibrate the pressure valve.
3. Run tool weight compensation.
Cycle aborted because trigger is higher than maximum trigger limit.
Solutions:
Check the parts for proper loading.
Check the "Max. Trigger Limit" value; it may be set incorrectly.
Check "Trigger Position" value; it may be set incorrectly.
Cycle aborted because trigger is lower than minimum trigger limit.
Solutions:
Check the parts for proper loading.
Check the "Min. Trigger Limit" value; it may be set incorrectly.
Check "Trigger Position" value, may be set incorrectly.
Section 6 - Touch Screen
Continued
Page 95