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Intelligent Assembly Solutions
Intelligent Assembly Solutions
S P I N W E L D E R
S P I N W E L D E R
SVB031 – 3 HP
SVB051 – 5 HP
User's Manual
Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949
ISO 9001:2008
Dukane products are manufactured in ISO
registered facilities.
MICROLOGIC
CONTROLLER
Dukane Part No. 403-547- 03
www.dukane.com/us
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Chapters
Table of Contents
Troubleshooting
Related Manuals for Dukane SVB031
Summary of Contents for Dukane SVB031
- Page 1 SVB051 – 5 HP User’s Manual Dukane Part No. 403-547- 03 Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797-4949 ISO 9001:2008 Dukane products are manufactured in ISO www.dukane.com/us...
- Page 2 The information contained in this manual is distributed on an “as is” basis, without warranty. While every precaution has been taken in the preparation of this manual, Dukane Corporation shall not have any liability to any person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual, or by the hardware products described herein.
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Page 3: Revision History
55. New Division and 24–Hour Service Phone Numbers. New Consolidated Domestic and Intn'l Warranty. Updated ISO Certification to 9001:2000 Revised web address, and Dukane contacts. 2010-July-02 Revised Figure 4-2 Tool Mounting Hub Dimensions. 2010-Nov-15 – 03 Corrected typographical errors: pages 30, 33, 43, and 45. - Page 4 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page iv...
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Page 5: Table Of Contents
Mounting Holes..................... 21 Tooling Attachment ................21 Compressed Air ..................22 Control Cables ..................22 Base Interface Cable..................22 Top–Of–Stroke Cable..................23 AC Power ....................23 Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page v Page v... - Page 6 Mechanical Controls................43 Height Adjustment..................43 Dovetail Locks....................44 Bottom Stop....................44 Bottom Stop Lock ..................45 Section 7 – Operational Setup..........47 Terminology..................... 49 Pre–Spin ......................49 Pre–Load ......................49 Weld Time ...................... 49 Dukane Manual Part Number 403-547-03 Page vi...
- Page 7 MODIFY Menu ....................61 Input Parameters..................62 PART PICKUP ....................62 PICKUP TIME ....................62 PRE–LOAD TIME..................... 62 MAX. TIME LIMIT................... 62 PREV and NEXT Keys ................63 PREV Key ......................63 NEXT Key......................63 Dukane Manual Part Number 403-547-03 Page vii...
- Page 8 Electrical Power ..................... 74 Base Interface Cable..................74 AC Motor Controller ..................76 User Interface ....................76 Section 10 – Contacting Dukane ........... 79 Identify Equipment ..................81 Our Website ....................81 Ultrasonics Division Location ................ 81 Ultrasonics Division eMail Address............... 81 Ultrasonics Division Phone Numbers............
- Page 9 Identification Numbers ................87 Welder Model and Serial Number..............87 Base Model and Serial Number ..............88 Appendix A – List of Figures & Tables........89 Appendix B – Electrical Schematic......... 93 Index ..................97 Dukane Manual Part Number 403-547-03 Page ix...
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Page 11: Section 1 - Introduction
Important User Information ......3 Read This Manual First........3 Notes and Tips ..........3 Caution and Warnings ........3 Drawings and Tables ........3 Manual Organization........4 Spin Welder Key Features......5 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Page xi... - Page 12 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 2...
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Page 13: Important Information
4-2 is the second illustration in section four. Table or loss of life. 4-2 is the second table in section four, and is not associated with Figure 4-2. Electrical Hand Condition Hazard Hazard or Practice Dukane Manual Part Number 403-547-03 Page 3... -
Page 14: Manual Organization
Troubleshooting provides helpful tips Section 9 – for identifying and solving the most common problems. Section 10 – Contacting Dukane provides infor- mation on obtaining support from the Dukane support team. Section 11 – Specifications gives the Spin Welder dimensions and power requirements. -
Page 15: Key Features
Factory Installed lifting ring for easy • placement. ISO 9001 Certification means that the Spin • Welder is manufactured to exacting quality standards. 24–Month domestic warranty assures you of • reliability and quality construction. Dukane Manual Part Number 403-547-03 Page 5... - Page 16 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 6...
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Page 17: Section 2 - Unpacking
Unpacking System ......... Packing List ............9 System Requirements........10 Physical Space ..........10 Electrical............10 Pneumatic ............ 10 Major Components ........11 Rear View............. 11 Front View ........... 12 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Page 7... - Page 18 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 8...
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Page 19: Unpacking System
Table 2–1. Inspect the Base Interface 200-1064 Spin Welder for damage. Report any damage im- to Press Cable mediately to the carrier and to Dukane Ultrasonics Spin Welder 403-547-XX Service at 1-800-231-8404. Also see Section 10 for User’s Manual information on contacting Dukane. -
Page 20: System Requirements
Major Components Figure 2–2 240VAC L15-20 Receptacle Figures 2–3 and 2–4 identify the major components to help you familiarize yourself with the Spin Weld- er. These illustrations may be referenced throughout this manual. Dukane Manual Part Number 403-547-03 Page 10... -
Page 21: Spin Welder Rear View
AC Enclosure Lockout Lower Dovetail Lock Press Height Adjustment Crank AC Power Cord 240VAC 3–Phase Base Serial Number Base Interface Connector (J35) Base Grounding Lug Figure 2–3 Spin Welder Major Components Rear View With Callouts Dukane Manual Part Number 403-547-03 Page 11... -
Page 22: Spin Welder Front View
Bottom Stop Adj. Lock Base Platen Left Palm Switch Status Display Left Mounting Hole Emergency OFF Switch Right Mounting Hole Right Palm Switch Figure 2–4 Spin Welder Major Components Front View With Callouts Dukane Manual Part Number 403-547-03 Page 12... -
Page 23: Section 3 - Safety
Safety Regulations ........Plastics Health Notice........15 Palm Switches ..........15 General Safety ........15 Electrical Safety ...........16 AC Power ............. 16 Grounding ........... 16 Mechanical Safety ........17 Pneumatic Safety.........17 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Page 13... - Page 24 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 14...
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Page 25: Safety Regulations
Section 3 – Safety Safety Regulations Plastics Health Notice Before using any Dukane plastic welding system, make sure you are familiar with applicable regula- tions regarding the particular type(s) of plastic you are using. In the USA, check with the U.S. Depart- ment of Labor. -
Page 26: Electrical Safety
Spin Welder until after it has been properly and securely installed. Electrical Safety AC Power For safety and reliability, the power cords on the Dukane Spin Welder have a grounded Twist–Lock WaRninG NEMA configuration plug. This should be connected Always turn the AC power to a NEMA L15–20R configuration receptacle (see... -
Page 27: Grounding
In the United States, you will have to add a device capable of isolating and locking out the compressed air supply to comply with OSHA regulations. Al- ways lockout the compressed air when performing any maintenance or service on the Spin Welder. Dukane Manual Part Number 403-547-03 Page 17... - Page 28 (6.9 bar), the air cylinder is capable of exerting 700 around. pounds (318 kg) of force. This much force can result in serious injury to the operator. Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 18 Page 18...
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Page 29: Section 4 - Installation
Compressed Air Connection ......22 Control Cables ..........22 Base Interface Cable ........22 Top–Of–Stroke Cable ........23 AC Power Connection ........23 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 19 Page 19... - Page 30 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 20...
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Page 31: Work Area
.002 measurements of the tooling hub. The base fixture 3.50 attaches to the platen using M10–1.5 cap screws. Figure 4–2 Tool Mounting Hub Dimensions See Figure 11–3 in the Specifications Section for the Dukane Manual Part Number 403-547-03 Page 21... -
Page 32: Compressed Air
Spin Welder. Figure 4–3 Compressed Air Connection Control Cables Base Interface Cable Directly to the right of the compressed air exhaust diffuser is the press control input connector (J8). Dukane Manual Part Number 403-547-03 Page 22... -
Page 33: Top-Of-Stroke Cable
Top–Of–Stroke Cable Directly above the press control input connector is a 4–contact connector for the optional Top–Of– Stroke cable (Dukane Part No. 438–528). This connection utilizes the Top–Of–Stroke output from the spin welder controls and is only required if you are using the custom automation feature. - Page 34 The cover can also be locked to prevent unauthorized access. 240V 240V 240V Note that X is narrower than Y or Z Figure 4–6 240VAC 3–Phase Receptacle Wiring Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 24 Page 24...
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Page 35: Section 5 - Theory Of Operation
Initial Settings ..........30 Axial Pressure ..........30 RPM (Surface Velocity) ........31 Weld Time ............. 33 HoldTime ............33 Part Size ............33 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 25 Page 25... - Page 36 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 26...
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Page 37: Spin Welding Process
Hold Time. Figure 5–1 Penetration Depth and Velocity as a Function of Time During the Five Phases of Spin Welding. Dukane Manual Part Number 403-547-03 Page 27... -
Page 38: Material Considerations
The axial pressure required is determined by the material strength and wall thickness (how much pressure the part can safely sustain), surface weld joint area and partially by the surface velocity. Larger joint Dukane Manual Part Number 403-547-03 Page 28... -
Page 39: Surface Velocity
Weld penetration beyond the critical threshold does not significantly increase weld strength. The total welding time is dependent upon load- ing pressure, rotational velocity and desired weld penetration depth. Once the desired weld Dukane Manual Part Number 403-547-03 Page 29... -
Page 40: Hold Time
Depending upon the joint design, your application may require 2x more or 0.5x less pres- sure. Axial pressure typically also has a larger effect on the weld initiation process than the RPM setting. Dukane Manual Part Number 403-547-03 Page 30... -
Page 41: Rpm
This corresponds to the common quoted val- ues of 30 to 50 ft/sec. Surface velocities as low as Average Weld Diameter (inch) Figure 5–2 Dependence of the Surface Velocity on the Weld Diameter at various RPMs Dukane Manual Part Number 403-547-03 Page 31... - Page 42 840 in/sec = 70 ft/sec — 21 m/sec 960 in/sec = 80 ft/sec — 24 m/sec 2000 1000 Average Weld Diameter (inch) Figure 5–3 Dependence of Motor RPM on the Weld Diameter for Selected Surface Speeds Dukane Manual Part Number 403-547-03 Page 32...
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Page 43: Weld Time
12 inches in diameter and has sufficient torque to handle large pieces. For smaller size parts, the 3 HP model is preferred due to its higher RPM capability. The 3 HP model has a maximum speed Dukane Manual Part Number 403-547-03 Page 33... - Page 44 Please contact the Dukane Applications Laboratory (see Section 10) for a recommendation concerning your specific application. Model...
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Page 45: Section 6 - Control Functions
Down Speed Control ........41 Counterbalance ..........41 Controller Interface ........41 Keypad ............41 Display ............41 Motor Speed Control ........43 Height Adjustment .........43 Bottom Stop ..........44 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Page 35... - Page 46 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 36...
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Page 47: Ac Power
Disconnect the AC power before testing or servicing the fuses. If a fuse has blown, determine the cause of the fault and correct the condition before replacing the fuse(s) and applying power. Dukane Manual Part Number 403-547-03 Page 37... -
Page 48: Operate Controls
Start–Of–Weld opti- cal switch is triggered (see Start–Of–Weld in Section 7). The palm switches are shown in Figure 6–3. Left ight Hand Palm Switch witch Figure 6–3 Base with the Dual Palm Switches Dukane Manual Part Number 403-547-03 Page 38... -
Page 49: Emergency Off
OFF. When AC power is on and the Emer- gency OFF switch is pushed in, the display indicates in red. When the Emergency switch is out, ABORT the display indicates in green. When the POWER Dukane Manual Part Number 403-547-03 Page 39... -
Page 50: Pneumatic Controls
The gauge has a 1.5” diameter dial with a range of 0 to 100 psi (0 to 7 kg/cm ) and is shown in Figure 6–5. Dukane Manual Part Number 403-547-03 Page 40... -
Page 51: Down Speed Control
The display is a two–line by sixteen character high– contrast LCD display with LED backlighting. Keypad The keypad is separated into three groups. The keys are color coded to easily identify key functions. Dukane Manual Part Number 403-547-03 Page 41... -
Page 52: Number Keys
Toggles a data value between positive + / – and negative. • Decimal point. Enter key – Sends data to the controller. Data can either be default values or data entered at the keypad. Dukane Manual Part Number 403-547-03 Page 42... -
Page 53: Motor Speed Control
A conversion chart is shown in Figure Mechanical Controls 7-7. Height Adjustment This hand crank (shown in Figure 6–7) sets the press assembly rest height. Counterclockwise rotation Figure 6–7 Dovetail Locks and Height Adjustment Dukane Manual Part Number 403-547-03 Page 43... -
Page 54: Dovetail Locks
7" Scale in 7" Scale in 0.1 inch 0.1 inch Increments Increments Bottom Stop Bottom Stop Adjustment Adjustment Lengthen Lengthen Stroke Stroke Bottom Bottom Stop Lock Stop Lock Figure 6–8 Bottom Stop Adjustment and Lock Dukane Manual Part Number 403-547-03 Page 44... -
Page 55: Bottom Stop Lock
This knob locks the bottom stop adjustment in place to prevent any accidental change in the setting once the optimum setting has been reached. Clockwise rotation locks the bottom stop in place. The lock is illustrated in Figure 6–8. Dukane Manual Part Number 403-547-03 Page 45... - Page 56 Spin Welder User’s Manual Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 46 Page 46...
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Page 57: Section 7 - Operational Setup
Motor Speed Control ........56 User Interface ..........57 Power Up Sequence ........57 Operating Menus ........... 58 Input Parameters ..........62 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 47 Page 47... - Page 58 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 48...
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Page 59: Terminology
The weld cycle is determined only by the time programmed into the controller. The timer starts 0.50 inches above the trigger point and stops the motor when the timer reaches the programmed time limit. Dukane Manual Part Number 403-547-03 Page 49... -
Page 60: Weld By Distance
9.19” (15.19” with the extra height modification). The total stroke available dur- ing welding is determined by the air cylinder and Dukane Manual Part Number 403-547-03 Page 50... -
Page 61: Setup Checklist
6–6. The compressed air supply should be clean and dry. If your compressed air quality is marginal, install a prefilter to avoid contaminating the internal regulators, solenoids and air cylinder in the spin Dukane Manual Part Number 403-547-03 Page 51... -
Page 62: Turn Power On
Figure 7–4. Figure 7–4 Base Status Display Indicates POWER Height Adjustment The hand crank (see Figure 6–7) is used to adjust the height of the tooling hub above the base platen. Dukane Manual Part Number 403-547-03 Page 52... -
Page 63: Stroke Adjustment
0.030” (0.75mm). If you have a welded part, or if the tooling fixtures make contact, adjust the bottom stop an extra turn to achieve more than the desired stroke. Figure 7–5 Setting the Stroke Distance With the Bottom Stop Adjustment Dukane Manual Part Number 403-547-03 Page 53... -
Page 64: Start-Of-Weld
280 lbs. If the joint contact area is 0.5 sq. inch then the parts will have an applied pressure of 560 psi (280 lbs per 0.5 sq inch). A schematic of the pneumatic system is shown in Figure 7–6. Dukane Manual Part Number 403-547-03 Page 54... -
Page 65: Counterbalance Regulator
The motor and slide assembly weigh about 125 lbs. (57kg), so it is important to keep your hands and parts out from under the tool hub unless the coun- terbalance is properly adjusted. Dukane Manual Part Number 403-547-03 Page 55... -
Page 66: Down Speed Adjustment
RPM from the outer left column (5 HP) or inner left (3 HP) and read horizontally across to the right column to obtain the speed setting to enter on the digital switch. The speed settings are not criti- Dukane Manual Part Number 403-547-03 Page 56... -
Page 67: User Interface
4. If all test pass, the processor displays the boot code powerup screen for one second. MicroView Core: 1.01(c)1995 5. Then two operating system screens are briefly displayed. Figure 7–7 Motor RPM Conversion Chart MicroView FRN: 1.01(c)1995 MicroView MicroLogix DF1 Dukane Manual Part Number 403-547-03 Page 57... -
Page 68: Operating Menus
The most common mode is pre–spin. 1=PRE LOAD 2=PRE SPIN The entire flowchart for the SETUP menu is dis- played in Figure 7–8. For the spin welding process, Dukane Manual Part Number 403-547-03 Page 58... - Page 69 LIMIT 1 . 50 . 75 be used for all data except for the initial Menu selection. SET HOLD TIME SET HOLD TIME . 50 . 50 1=RUN 2=SETUP 3=MODIFY Figure 7–8 SETUP Menu Flowchart Dukane Manual Part Number 403-547-03 Page 59...
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Page 70: Run Menu
Spin Welder is Currently Operating Upstroke *WORKING* End of Weld Cycle MACHINE READY MACHINE READY PART COUNT= PART COUNT=9999 End of Current Weld Cycle Counter Incremented Maximum Part Count Figure 7–9 RUN Menu Flowchart Dukane Manual Part Number 403-547-03 Page 60... -
Page 71: Modify Menu
2=WELD BY TIME SET MAX . TIME SET WELD TIME LIMIT 1 . 50 . 75 SET HOLD TIME SET HOLD TIME . 50 . 50 1=RUN 2=SETUP 3=MODIFY Figure 7–10 MODIFY Menu Flowchart Dukane Manual Part Number 403-547-03 Page 61... -
Page 72: Input Parameters
This time should be larger than the sum of the estimated weld time and the hold time. The minimum and maximum values are 0.01 and 9.99 seconds respectively. A typical value might be 3 to 4 seconds. Dukane Manual Part Number 403-547-03 Page 62... -
Page 73: Prev And Next Keys
This key does not work in Modify menu. NEXT NEXT Key The Next key skips the currently displayed value and steps to the next input parameter in either the Setup or Modify menu. Dukane Manual Part Number 403-547-03 Page 63... - Page 74 Spin Welder User’s Manual Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 64 Page 64...
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Page 75: Section 8 - Maintenance
Slides and Motor Shaft ........68 Rear Counterbalance ........68 Annual Maintenance ........69 Gas Spring ............. 69 Lubricate Slides ..........70 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 65 Page 65... - Page 76 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 66...
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Page 77: User Interface Panel
120/240VAC 20A 1Ø (NEMA L14– 20P) configuration and also from a 480VAC 20A 3Ø (NEMA L16–20P) configuration. All three geometries are incompatible with each other to prevent accidental overloads. Dukane Manual Part Number 403-547-03 Page 67... -
Page 78: Weekly Maintenance
Then turn the counterbal- ance regulator knob CW so the motor and hub just Figure 8–2 Slides, Gear Teeth & Motor Shaft Area retract upward into the press housing. Dukane Manual Part Number 403-547-03 Page 68... -
Page 79: Annual Maintenance
Fitting Fitting and should be replaced. The gas spring cannot be recharged. Contact your local Dukane representa- tive for the correct part number or you can try and obtain one directly from Fairchild Fasteners at (818) Spring Spring 998–1412. -
Page 80: Lubricate Slides
Do not use grease. There are four fittings, two on each side. Three are clearly visible and one is hidden behind the Dukane name plate of the upper gas spring support bracket. Cut out an access hole to gain access to this grease fitting (see Figure 8–4). -
Page 81: Section 9 - Troubleshooting
Mechanical ............ 74 Electrical Power ..........74 Base Interface Cable ........74 AC Motor Controller ........76 User Interface ..........76 Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 71 Page 71... - Page 82 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 72...
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Page 83: Welding Process
Hold Time Insufficient holding time may not allow the plastic enough time to solidify and form a strong perma- nent bond. Dukane Manual Part Number 403-547-03 Page 73... -
Page 84: Welder Troubleshooting
Color Description White Common Yellow Safety switch 1 Common Green Abort Black Safety Switch 2 Brown +24 VDC Input Blue +24 VDC Output Table 9–1 Base Interface Connector Pinout Dukane Manual Part Number 403-547-03 Page 74... - Page 85 14 13 Connector A–B Micrologic Motor PLC Controller Controller Top–Of–Stroke Connector Main Pneumatic Solenoid Valves Speed Control Start–Of–Weld +24 VDC End–Of–Weld Power Optical Switches Motor Supply Figure 9–1 Block Diagram of Electrical Components Dukane Manual Part Number 403-547-03 Page 75...
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Page 86: Ac Motor Controller
If any of these four memory tests fail, execute the Reset (I) function and recheck. If the test still fails, contact the Dukane Service Department at 1-800- 231-8084. To exit the User Interface Diagnostic tests, navigate to the Reset (I) function using the NEXT or PREV keys and then press the Enter key (see bottom of Figure 9–3). - Page 87 Comm Port PREV NEXT Diagnostic Tests Watchdog PREV Diagnostic Tests NEXT Reset Diagnostic Tests Reset NEXT MicroView MicroView MicroView Core: 1.01(c)1995 FRN: 1.01(c)1995 MicroLogix DF1 1=RUN 2=SETUP 3=MODIFY Figure 9–3 TEST Functions Flowchart Dukane Manual Part Number 403-547-03 Page 77...
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Page 89: Section 10 - Contacting Dukane
Section 10 – Contacting Dukane Section 9 – Troubleshooting eCTion Contacting Dukane • Dukane Support • Website • FAX • Telephone Numbers Identify Equipment .........81 Our Website ..........81 Mailing Address ..........81 Phone Number ..........81 Dukane Corporation • • Ultrasonics Division... - Page 90 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 80...
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Page 91: Identify Equipment
Section 10 – Contacting Dukane Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number. • Alarm messages from the touch screen display. • Problem description and steps taken to resolve it. - Page 92 Spin Welder User’s Manual Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 82 Page 82...
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Page 93: Section 11 - Specifications
Section 10 – Contacting Dukane Section 11 – Specifications eCTion Specifications • Energy Requirements • Operating Environment • Dimensions • Model & Serial Numbers Energy Requirements ........85 Pneumatic ............85 AC Power ............85 Operating Enviornment ........85 Dimensions ............86 Identification Numbers ........87 Base Model and Serial Number ......88... - Page 94 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 84...
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Page 95: Energy Requirements
Minimize exposure to dust, dirt, smoke and mold. Storage: Temperature: -4° F to 158° F (-20° C to 70° C) Humidity: 5% to 95% Non–condensing @ 0° C to 30° C Vibration: 2.5 G Dukane Manual Part Number 403-547-03 Page 85... -
Page 96: Dimensions
** 26.94 21.50 (684) (546) WITH SPECIAL FACTORY CONFIGURATION 7.63 inches (194) (millimeters) 3.90 13.66 (347) 8.50 (216) 18.58 27.75 (472) (705) Figure 11–2 Front View and Dimensions Figure 11–3 Side View and Dimensions Dukane Manual Part Number 403-547-03 Page 86... -
Page 97: Identification Numbers
The serial number and model number tags for the Spin Welder are located on the rear of the upper housing, just below the compressed air exhaust diffuser. Figure 11–5 Spin Welder Serial & Model Number Location Dukane Manual Part Number 403-547-03 Page 87... -
Page 98: Base Model And Serial Number
Spin Welder User’s Manual Base Model and Serial Number The base is Dukane model number 438–749. The serial number tag is located on the rear of the base above the Base Interface connector as shown in Figure 11–6. Figure 11–6 Base Serial Number Location... -
Page 99: Appendix A - List Of Figures & Tables
Section 11 – Specifications ppendix List of Figures List of Tables Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Page 89... - Page 100 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 90...
- Page 101 Location of Exhaust Diffuser ............. 68 Figure 8-2 Slides, Gear Teeth & Motor Shaft Area ..........68 Figure 8-3 Gas Spring Location ................. 69 Figure 8-4 Gas Spring Upper Support Bracket ........... 70 Dukane Manual Part Number 403-547-03 Page 91...
- Page 102 List of Tables Table 2-1 Spin Welder Shipping Contents ............9 Table 5-1 Recommended Weld Joint Diameters ..........34 Table 9-1 Base Interface Connector Pinout ............74 Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 92 Page 92...
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Page 103: Appendix B - Electrical Schematic
Appendix A - List of Figures and Tables Appendix B - Electrical Schematic ppendix Electrical Schematic Dukane Corporation • • Ultrasonics Division Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 93 Page 93... - Page 104 Spin Welder User’s Manual This page intentionally left blank Dukane Manual Part Number 403-547-03 Page 94...
- Page 105 Appendix B - Electrical Schematic +12VDC Dukane Manual Part Number 403-547-03 Page 95...
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Page 107: Index
Display, Status ..................39, 52 Display, User Interface..............40-41, 57-61 Down Speed Control ................. 41, 52, 56 Dovetail Locks...................43-44 Drawing, Part Identification ..............11-12 Dukane Contacts ................... 81 Dukane Manual Part Number 403-547-03 Dukane Manual Part Number 403-547-03 Page 97 Page 97... - Page 108 Initial Settings...................30-33 Installation ....................19-24 Internet Site ....................81 ISO 9001 Certification ..................5 Keypad ......................40-41 Key Functionality................41-42, 63 Locking Ring, Down Speed Control ............40-41 Lockout, AC....................16 Lockout, Pneumatic................. 17, 51 Lubrication, Slide................... 70 Dukane Manual Part Number 403-547-03 Page 98...
- Page 109 Pre–Filter, Compressed Air ..............51, 68 Pre–Load Mode....................49 Pre–Load Time Setting .................. 62 Pre–Spin Mode....................49 Pressure Regulator Gauge ..............40, 54 Pressure Regulator Adjustment............40, 52, 54 PREV Key ......................63 PVC Safety...................... 15 Dukane Manual Part Number 403-547-03 Page 99...
- Page 110 User Interface Display ................40-41 Wear Particle Phase ..................27 Website ......................81 Weld–By–Distance ..................50 Weld–By–Time ....................49 Weld Joint Diameter ................33-34 Weld Time ..................29, 33, 49, 73 Work Bench Capacity ..................21 Dukane Manual Part Number 403-547-03 Page 100...
- Page 111 By passing its audit, to one based on partnership for continuous Dukane can assure you that we have in place improvement. This concept is key in that a well-defined and systematic approach to...
- Page 112 Spin Welder User's Manual Part No. 403 Printed in the United States of America Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797 - 4900 • FAX (630) 797 - 4949...