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DUKANE
Intelligent Assembly Solutions
Automation Interface Requirements for the System Input Interface
The DPC II / II+ welding system offers several features that are intended to communicate with automation. These features
allow the automation to control events that occur during the welding process. This document will provide guidelines that
will help you interface automation to a DPC welding system per Dukane Corporation's requirements. Information within
this document is intended to supplement the information in the DPC II (Dukane part # 403-558) and DPC II+ (Dukane part
# 403-551)manuals.
Application Note Topics:
•
The System In Connector Pin assignments
•
The 200-1203 Basic Interface Cable
•
System Input Signal Descriptions
•
System Input Interface Examples
© Dukane Corporation 2003. All rights reserved.
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of a DPC II / II+ Welding System
Dukane Corporation
2900 Dukane Drive Saint Charles, IL 60174 USA
Phone (630) 797-4900 FAX (630) 797-4949
http://www.dukane.com/us
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AN200
Rev 01
11101
1
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Summary of Contents for Dukane AN200
- Page 1 This document will provide guidelines that will help you interface automation to a DPC welding system per Dukane Corporation’s requirements. Information within this document is intended to supplement the information in the DPC II (Dukane part # 403-558) and DPC II+ (Dukane part # 403-551)manuals.
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Page 2: System Input Connector
4. The MPC probe bit functionality requires the optional MPC feature. The Setup bit functionality is available on all DPC II+ systems. Please refer to the DPC manual for further details on this feature. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 22102 http://www.dukane.com/us... - Page 3 200-1203 10 FT 200-1203-15 15 FT 200-1203-20 20 FT 200-1203-25 25 FT 200-1203-30 30 FT Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 33103 http://www.dukane.com/us © Dukane Corporation 2003. All rights reserved.
- Page 4 Isolated Press Control Input - ( Pin 5 ) This system input receives a signal from automation that activates the Dukane pneumatic press to the down position. The press will remain in the down position until this system input is deactivated.
- Page 5 Input can be either sinking (NPN) or sourcing (PNP). A signal of 5 to 24 VDC is required at the isolated input pin. The current is internally limited to 12.5mA. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 55105 http://www.dukane.com/us...
- Page 6 Rev 01 System Input Example for the Ground Detect feature: Note: Sh704 must be configured properly to activate the ground detect feature. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 66106 http://www.dukane.com/us...
- Page 7 DPC II / II+ System Input pin 9 Fixture 200-1203 Cable Welding Table / Base Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 77107 http://www.dukane.com/us © Dukane Corporation 2003. All rights reserved.
- Page 8 Note: This diagram provides a simplified representation of the DPC II / II+ input device for the purpose of demonstrating circuit functionality. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 88108 http://www.dukane.com/us...
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Page 9: Pin Number
Note: This diagram provides a simplified representation of the DPC II / II+ input device for the purpose of demonstrating circuit functionality. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 99109 http://www.dukane.com/us... - Page 10 Note: This diagram provides a simplified representation of the DPC II / II+ input device for the purpose of demonstrating circuit functionality. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 10101010 http://www.dukane.com/us...