Page 1 Hot Gas, Infrared, & Hot Plate Welding Model: TH3-1212 TH3-1432 TH3-2040 TH3-2460 User's Manual Dukane Part No. 403 - 597- 01 Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797 4900 Dukane products are manufactured in ISO www.dukane.com registered facilities...
Page 2 The information contained in this manual is distributed on an “as is” basis, without warranty. While every precaution has been taken in the preparation of this manual, Dukane shall not have any liability to any person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual, or by the hardware products described herein.
Page 3 Revision History Revision Revision Number Summary Date Initial Release September 30, 2019 Add models TH3-1212 and TH3-2460. May 11, 2021 Page iii Dukane Manual Part No. 403-597-01...
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Page 5: Table Of Contents
Section 7 - Tooling Installation Section 8 - Machine Operation Section 9 - Optimizing Performance Section 10 - Troubleshooting Section 11 - Maintenance Section 12 - Contacting Dukane Section 13 - Specifications Section 14 - Appendix Index Page v Dukane Manual Part No. 403-597-01...
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Page 7: Section 1- Introduction
Key Features ....... . 5 Page 1 Dukane Manual Part No. 403-597-01...
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Page 9 (e.g. –I, –II, –III). As an example, Figure 3–2 would be the second illustration in Section Three while Table 3–II would be the second table in Section Three. Page 3 Dukane Manual Part No. 403-597-01...
Page 10 The Thermal Hybrid welder excels at joining parts made from glass–filled and high performance plastics with minimum of particulate. The TH3-XXXX differences are in the size of tooling they can accommodate. The tooling capacity for each model is: TH3-1212 ....12 in. wide by 12 in. deep 305 mm wide by 305 mm deep TH3-1432 ....32 in.
Page 11 • Dedicated Sensor Input for each programmable valve with the option to enable or bypass. • Servo Upper and Lower Part System (Fast, Precise) Page 5 Dukane Manual Part No. 403-597-01...
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Page 13: Section 2 - Health And Safety
Operational Safety ....... . . 13 High Temperature Safety ......14 Page 7 Dukane Manual Part No. 403-597-01...
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Page 15: General Considerations
Dukane does not assume any Dukane. Unauthorized modifications may cause injury responsibility or liability for to the operator and/or equipment damage. In addition, fixtures manufactured by the...
Page 16 AC power cords are re- moved from their receptacles. After the cables have been securely connected and the connections and cable routing checked a final time, the power may be restored. Page 10 Dukane Manual Part No. 403-597-01...
Page 17: Special Health Notice
Inquiries should be made to the U.S. Department of L abor concerning OSHA regulations for a particular plastic prior to processing with Dukane welding equipment. Electrical Safety AC Power Cord The customer must provide a suitable power entry code rated for a minimum of 240VAC, 80 amps.
Page 18: Pneumatic Safety
This is shown in Figure 2-4. The filtered air is fed to the air distribution manifold and pneumatic valves. Figure 2-3 Exterior Pneumatic Lockout Device with Lockout and Tag Page 12 Dukane Manual Part No. 403-597-01...
Page 19: Operational Safety
Breaking the light beam while the door is in transition will cause the machine to halt operation. The light curtains are identified in Figure 2-5. Light Curtains Light Curtains Figure 2-5 Light Curtains Page 13 Dukane Manual Part No. 403-597-01...
Page 20: High Temperature Safety
The interlocks are located at the top if the service doors. Fig 2-6 shows a door interlock device and the mating receptacle in the cabinet. Figure 2-6 Side Service Door Interlocks Page 14 Dukane Manual Part No. 403-597-01...
Page 21: Section 3 - Installation
Servo Drive........21 Page 15 Dukane Manual Part No. 403-597-01...
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Page 23: Unpacking
Also allow room for future expansion of automation equipment or pass–through conveyor systems. See the space requirements drawings in Section 13 - Specifications. Energy Sources Refer to page 20 for the compressed air requirements of your model. Page 17 Dukane Manual Part No. 403-597-01...
Page 24 36 inches, or 9 mm over 1000 mm (T 0.5° = 0.00873). If any adjustment is required, the feet have lock nuts on threaded studs to level the welder. Figure 3-3 Rear Forklift Channels Page 18 Dukane Manual Part No. 403-597-01...
Page 25: Ac Power
Failure to turn off the AC power is an unsafe practice and can result in injury or death. Figure 3-5 CE–Compliant Disconnect in ON Position Page 19 Dukane Manual Part No. 403-597-01...
Page 26: Compressed Air
The filter has an internal float, and will empty under pressure when approximately 25 cm3 = 25 ml (0.85 ounce) of water has accumulated. Page 20 Dukane Manual Part No. 403-597-01...
Page 27: Servo Drive
TH3-1212 1000 LBF TH3-1432 1350 LBF TH3-2040 2000 LBF TH3-2460 3000 LBF 1 lb = 0.4536 Kg; 1 lb = 4.448 Nt; 1 Nt = 1 Joule/meter Table 3-II Lift/Clamp Force by Model Page 21 Dukane Manual Part No. 403-597-01...
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Page 29: Section 4 - Display And Controls
Light Curtain ........28 Page 23 Dukane Manual Part No. 403-597-01...
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Page 31 Push button to reset all faults. Control Power On (button) After E-Stop or power on, push this button to reenergize the machine. Page 25 Dukane Manual Part No. 403-597-01...
Page 32 Both emergency stop buttons must be in their reset position before the platens can be homed and the welder restarted. Page 26 Dukane Manual Part No. 403-597-01...
Page 33 When the operator places his finger in the tray, a second at the right rear also illuminates to indicate the switch has been Figure 4-3 Switchbox activated. Page 27 Dukane Manual Part No. 403-597-01...
Page 34 The light curtains are active any time the door is not in the closed position. To recover, press the touch screen HOME MACHINE button. Reference Section 8 – Machine Operation, Home Procedure, Page 75. Figure 4–4 Light Curtain Status LEDs Page 28 Dukane Manual Part No. 403-597-01...
Page 35: Section 5 - Normal Weld Cycle
Parts Removed........33 Page 29 Dukane Manual Part No. 403-597-01...
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Page 37: Parts Loaded
To recover from a light curtain fault, press the HOME MACHINE button. Reference Section 8 – Machine Operation, Home Procedure, Page 75. Page 31 Dukane Manual Part No. 403-597-01...
Page 38: Heating Phase
If the protected area is penetrated during the door transition, the welder will immediately stop and must be reset. Figure 5 - 3 Hold Phase Page 32 Dukane Manual Part No. 403-597-01...
Page 39: Parts Removed
HEATERS LOWER TOOLING LOWER PART LOWER PLATEN Figure 5 - 4 Starting or Loading Position ASSEMBLED PARTS UNLOADED FROM WELDER Figure 5 - 5 Assembled Parts Unloaded from Welder Page 33 Dukane Manual Part No. 403-597-01...
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Page 41: Section 6 - Touch Screen
Touch Screen Banner ........72 Page 35 Dukane Manual Part No. 403-597-01...
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Page 43: Introduction
If a button has a virtual LED indicator, when activated, the LED is GREEN; when deactivated, the LED is gray. Active Button Active Button Active LEDs Figure 6 - 1 Large Active Buttons Page 37 Dukane Manual Part No. 403-597-01...
Page 44: Making Selections
When a button is not available it will be grayed out and will not respond to button presses. See the example shown in Figure 6-4. Figure 6 - 3 Pull-down Menu Detail Button Available Button Unavailable Figure 6 - 4 Button Availability Page 38 Dukane Manual Part No. 403-597-01...
Page 45: Virtual Keyboard And Keypad
1. Touch the appropriate keys, and the results appear on the keypad display. 2. When finished making the entry, touch the key. Figure 6 - 6 Virtual Keypad 3. Whatever was entered in the preview area is then accepted. Page 39 Dukane Manual Part No. 403-597-01...
Page 46: Top Button Bar - Quick Look
Door Close Language: If a secondary language is selected, a toggle for a language will display here. Auto Home Help: Opens up a help document. Help Figure 6 - 8 Side Button Bar Page 40 Dukane Manual Part No. 403-597-01...
Page 47: Auto Home
Touch this key for helpf ul information related to the currently displayed information on the main screen. A help window appears, when the Context Help button is touched. Page 41 Dukane Manual Part No. 403-597-01...
Page 48: Logging In And Out
Utilities menu has been activated, and is shown on the main screen as shown in Figure 6-11 below. Utilities is active. Figure 6 - 11 Log In - 1 Page 42 Dukane Manual Part No. 403-597-01...
Page 49 Enter a new password and press the Change Password button to accept. Logout. Then finish the process with a login to test the new password. The user who is currently logged in. Figure 6 - 12 Log In - 2 Page 43 Dukane Manual Part No. 403-597-01...
Page 50 4. Give the exported file a name and select the accept button (Figure 6-15). The file can then be found in the "UserDir" of the File Manager to be brought to other systems. Figure 6 - 15 Exporting Users - 2 Page 44 Dukane Manual Part No. 403-597-01...
Page 51: Operation
Notice the different buttons while in Run Mode shown in figure 6-16. Top Button Bar: • Production • Tooling • Temperature • I/O Tables Run Mode is active. Figure 6-16 Run Mode is Active Page 45 Dukane Manual Part No. 403-597-01...
Page 52 4. If Tool ID is enabled, there must be a tool ID. 5. A part must be present according to the part present sensors. 6. All axis must be at home or at the part loading position. 7. There must be no alarms present. Page 46 Dukane Manual Part No. 403-597-01...
Page 53: Setup Mode
Notice the different buttons while in Setup Mode shown in figure 6-17. Top Button Bar: • Motion Setup • Tooling Setup • Heater Setup • Machine Setup Setup Mode is active. Figure 6-17 Setup Mode is active Page 47 Dukane Manual Part No. 403-597-01...
Page 54 Figure 6 - 20 buttons have an added indicator: a virtual LED that becomes green when activated Auto Home and turns gray when deactivated. Indicator Figure 6 - 21 Auto Home indicator Continued Page 48 Dukane Manual Part No. 403-597-01...
Page 55 The last thing to setup is to define a Melting Velocity and Joining Velocity for each of the upper and lower nests. Figure 6 - 24 Jog Buttons Page 49 Dukane Manual Part No. 403-597-01...
Page 56: Hot Plate Setup
The heater should begin running and heating up the system, as shown in the Heater Output % column in Figure 6-27. Figure 6 - 26 Setup Mode Heater Setup - Heater Output Figure 6 - 27 Page 50 Dukane Manual Part No. 403-597-01...
Page 57: Ir Setup
Note: In order to run the system in production mode, the IR will have to be enabled (Figure 6-31). Figure 6 - 29 IR Heater Setup IR Test Start Figure 6 - 30 IR Enabled Figure 6 - 31 Page 51 Dukane Manual Part No. 403-597-01...
Page 58: Tooling Setup
These are independently selected along the top row. The input status here shows the status of the configured input (Figure 6-32). Tooling Setup - Part Present Sensors Figure 6 - 32 Page 52 Dukane Manual Part No. 403-597-01...
Page 59 I/O with the vacuum setup. The test vacuum button will allow a user to toggle the curent vacuum operation (Figure 6-33). Tooling Setup - Vacuums Figure 6 - 33 Page 53 Dukane Manual Part No. 403-597-01...
Page 60 Each of theses states have settings on the single valve configuration page. The work and home buttons at the bottom of the page will toggle the work and home outputs respectively (Figure 6-34). Tooling Setup - Valves Figure 6 - 34 Page 54 Dukane Manual Part No. 403-597-01...
Page 61 100 days will be overwritten. Red cells indicate values that are out of range. Save to USB – To save files to a USB, use the File Manager that can be found at Utilities > File Manager. Page 55 Dukane Manual Part No. 403-597-01...
Page 62 In this page, a recipe can be selected from the top list and then appled to any of the Tool IDs by clicking on the desired Tool ID. Figure 6 - 37 Configure AutoIDs Figure 6 - 38 AutoID Configure Window Page 56 Dukane Manual Part No. 403-597-01...
Page 63 Click the copy button 3. Switch to the Device directory and paste the copied Figure 6 - 39 Backup Settings - 1 file (Figure 6-40). Figure 6 - 40 Backup Settings - 2 Page 57 Dukane Manual Part No. 403-597-01...
Page 64: Utilities
Secondary Language Selection Choose 2nd language. Data Logging In Set Metric or Standard system as default. Change User Password NOTE Create New User See Section 6 - Logging In and Out. Delete Selected User Page 58 Dukane Manual Part No. 403-597-01...
Page 65 Figure 6-42 Utilities > System Settings There is only one screen in the System Settings window: • Date and Time are located here. All of these settings may be changed to suit the application. Page 59 Dukane Manual Part No. 403-597-01...
Page 66 - Thermal Hybrid Welder User’s Manual SDM (System Diagnostics Manager) For technician use only. Figure 6-43 System Diagnostics Manager Page 60 Dukane Manual Part No. 403-597-01...
Page 67 9. Go to the File Manager tab in the Utilities section: (Figure 6-46). a) Select the System Dump b) Select the copy button c) Navigate to the Device Directory d) Select the past button Figure 6 - 46 System Dump - File Manager Page 61 Dukane Manual Part No. 403-597-01...
Page 68: I/O Table
- Thermal Hybrid Welder User’s Manual I/O Table (Run & Setup Mode) With I/O Table the user can monitor the status of all input and output cards. Figure 6-47 Run Mode - I/O Screen Page 62 Dukane Manual Part No. 403-597-01...
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Page 70: Alarms
DOWN machine cycle is allowed. The alarm message will provide alarms screen to scroll through alarms. enough information to aid in correcting the problem. Fault Reset Clears the faults that have been corrected. Page 64 Dukane Manual Part No. 403-597-01...
Page 71 Section 6 - Touch Screen Alarm History Touch this button to display the alarm history screen. See the sample screen shown in Figure 6-49 below. Figure 6-49 Alarms - History Sample Screen Page 65 Dukane Manual Part No. 403-597-01...
Page 72 Description: Light curtain was blocked while the system was in motion. Warning: Heater output and calibration do not match Description: The calibrated heater monitoring does not match the current heater output. Table 6-I Alarms and Messages (Page 1 of 6) Continued Page 66 Dukane Manual Part No. 403-597-01...
Page 73 Description: The internal used model with its assumptions is not appropriate for this temperature plant. The controller parameters are not influenced and lead to a very good control quality. Table 6-I Alarms and Messages (Page 2 of 6) Continued Page 67 Dukane Manual Part No. 403-597-01...
Page 74 Description: The autotune setpoint temperature is below the valid range Autotune - Z{Heater Zone #}Invalid cooldown temperature (-1058008180) Description: The autotune cooldown temperature is outside a valid range. Table 6- I Alarms and Messages (Page 3 of 6) Continued Page 68 Dukane Manual Part No. 403-597-01...
Page 75 Description: The profile initial temperature value is outside the valid range. Profile - Z{Heater Zone #} Specified temperature profile is invalid/not possible. (-1058008170) Description: The temperature profile is invalid. Continued Table 6- I Alarms and Messages (Page 4 of 6) Page 69 Dukane Manual Part No. 403-597-01...
Page 76 Description: Valve is commanded home, but is not sensed in that position. Valve "{&ValveWorkDescription}" not in expected work position Description: Valve is commanded to work, but is not sensed in that position. Table 6-I Alarms and Messages (Page 5 of 6) Continued Page 70 Dukane Manual Part No. 403-597-01...
Page 77 Description: Vacuum is set to work, but is not sensed in that position. Sensor "{&SensorDescription}" not detecting expected part Description: Sensor is not detecting an expected part. Table 6- I Alarms and Messages (Page 6 of 6) Page 71 Dukane Manual Part No. 403-597-01...
Page 78: Touch Screen Banner
A configured vacuum is not detected by the system Front doors in unknown position The front door sensors are not reading either open or closed Setup mode The system is in setup mode Table 6-II Touch Screen Banner Messages Page 72 Dukane Manual Part No. 403-597-01...
Page 79: Section 7 - Tooling Installation
Final Tooling Prep ....... . 77 TH3-1432 Upper Tooling Bolt Patterns....78 TH3-1432 Lower Tooling Bolt Patterns.
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Page 81: Initiate Home Procedure
The table will move to its home position, the message will SETUP MODE change to and a message may appear providing status and instructions. Follow the on-screen instructions when those appear. Auto Home Button Figure 7 - 1 Auto Home Page 75 Dukane Manual Part No. 403-597-01...
Page 82: Install Tooling Assembly
Now, use the platen up/platen down buttons to raise and lower the platens until the upper and lower tooling columns are in direct contact. Check final alignment of the tooling. Finger tighten all accessible upper and lower mounting bolts. Page 76 Dukane Manual Part No. 403-597-01...
Page 83: Torque Mounting Bolts
5. Remove any tooling spacers or tool storage stanchions. 6. Remove any protective parts from tooling. 7. Install any mounting bolts that were inaccessible with the tool closed. Torque them to 100 ft-lbs. Page 77 Dukane Manual Part No. 403-597-01...
Page 84: Th3-1432 Upper Tooling Bolt Patterns
A25 4.005 -.914 A26 7.005 -.914 A27 7.942 -.914 A28 10.942 -.914 A29 25.509 -.914 A30 28.509 -.914 A31 29.446 -.914 A32 32.446 -.914 Figure 7 - 2 TH3-1432 Upper Tool Platen Bolt Patterns Page 78 Dukane Manual Part No. 403-597-01...
Page 85: Th3-1432 Lower Tooling Bolt Patterns
B15 33.821-15.512 C3 1.250 -10.000 M10x1.5 B16 36.821-15.512 C4 43.950-10.000 B17 8.380 -4.488 C5 1.250 -3.500 B18 11.380 -4.488 C6 43.950 -3.500 Figure 7 - 3 TH3-1432 Lower Tool Platen Bolt Patterns Page 79 Dukane Manual Part No. 403-597-01...
Page 86: Th3-2040 Upper Tooling Bolt Patterns
12.317 -2.914 15.317 -15.512 15.317 -2.914 29.884 -15.512 29.884 -2.914 32.884 -2.914 32.884 -15.512 33.821 -15.512 33.821 -2.914 36.821 -15.512 36.821 -2.914 Figure 7 - 4 TH3-2040 Upper Tool Platen Bolt Patterns Page 80 Dukane Manual Part No. 403-597-01...
Page 87: Th3-2040 Lower Tooling Bolt Patterns
B15 33.821-15.512 C3 1.250 -10.000 M10x1.5 B16 36.821-15.512 C4 43.950-10.000 B17 8.380 -4.488 C5 1.250 -3.500 B18 11.380 -4.488 C6 43.950 -3.500 Figure 7 - 5 TH3-2040 Lower Tool Platen Bolt Patterns Page 81 Dukane Manual Part No. 403-597-01...
Page 88: Th3-2460 Lower/Upper Tooling Bolt Patterns
- Thermal Hybrid Welder User’s Manual Figure 7 - 6 TH3-2460 Lower/Upper Tool Platen Bolt Patterns Page 82 Dukane Manual Part No. 403-597-01...
Page 89: Section 8 - Machine Operation
Resetting the Machine ......87 Operating Environment......88 Page 83 Dukane Manual Part No. 403-597-01...
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Page 91: Machine Startup
E-STOPS & Reset A. Close all service doors B. Pull out/reset all e-stop buttons C. Press control power on button by HMI D. Reset any faults using HMI or front panel push button Page 85 Dukane Manual Part No. 403-597-01...
Page 92: Starting A Weld Cycle
Press the Opto-Touch operate switch to start a cycle. The front access doors close, the parts are welded and the doors open. 5. Remove Parts Remove the assembled parts, and repeat the cycle. Page 86 Dukane Manual Part No. 403-597-01...
Page 93: Stopping The Weld Cycle
The operator will most likely need to follow these steps: 1. Clear all E-STOPs. 2. Press the CONTROL POWER ON button. 3. Clear alarms. HOME 4. Press the MACHINE button. Page 87 Dukane Manual Part No. 403-597-01...
Page 94: Operating Environment
40°F to 95°F (+5°C to +35°C) Air Particulates: Keep the equipment dry. Minimize exposure to moisture, dust, dirt, smoke and mold. Humidity: 5% to 95% Non–condensing @ +5°C to +30°C Altitude: Sea level to 15,000' (4,570 m) Page 88 Dukane Manual Part No. 403-597-01...
Page 95: Section 9 - Optimizing Performance
Hold Force ........92 Page 89 Dukane Manual Part No. 403-597-01...
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Page 97 Do not confuse weld distance which is the collapse distance with weld penetration which is how deep the melt flow penetrates. Continued Page 91 Dukane Manual Part No. 403-597-01...
Page 98 The hold time must be long enough however, so that the temperature of the weld seam is below the glass transition or crystallization temperature. A holding time of between one and five seconds is usually enough. Continued Page 92 Dukane Manual Part No. 403-597-01...
Page 99: Section 10 - Troubleshooting
Internal Fuses ....... . 95 Page 93 Dukane Manual Part No. 403-597-01...
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Page 101 Each fuse has its own red removal tab. Pull the tab to remove the fuse. Note that the fuses are asymmetrical and have a flanged lip on the bottom. Figure 10- 2 Back Electrical Cabinet Interior - Top Page 95 Dukane Manual Part No. 403-597-01...
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Page 103: Section 11 - Maintenance
Lubrication Points ........99 Page 97 Dukane Manual Part No. 403-597-01...
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Page 105 The following guidelines and reccommendations are intended to insure the maximum life and usefulness of the machine. Note: TH3-1212 machines have a different design compared to other TH3 machines and don`t need any lubrication or belt tightening! Lubrication Points for Lubrication Points for...
Page 106 Screws, Tension Screw Nut • Tighten the belts of the actuators NOTE: Every 1 Million Cycles • The drive belts should be changed in every 1 million cycles or every three years, whichever comes first. Page 100 Dukane Manual Part No. 403-597-01...
Page 107 Section 11 - Maintenance Figure 11- 7 Allowable Belt Play: Servo – Drive Shaft Figure 11- 8 Allowable Belt Play: Drive Shaft - Courier Page 101 Dukane Manual Part No. 403-597-01...
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Page 109: Section 12 - Contacting Dukane
SECTION 12 Contacting Dukane Contacting Dukane ....... 105 Page 103...
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Page 111 Section 12 - Contacting Dukane Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number. • Alarm messages from the touch screen display. • Problem description and steps taken to resolve it.
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Page 113: Section 13 - Specifications
Space Requirements Drawings ..... . 109 Regulatory Agency Compliance ..... . 113 Page 107 Dukane Manual Part No. 403-597-01...
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Page 115 Section 13 - Specifications Space Requirements Drawings Figure 13 - 1 TH3-1432 Floor Space Requirements Page 109 Dukane Manual Part No. 403-597-01...
Page 116 - Thermal Hybrid Welder User’s Manual Figure 13–2 TH3-2040 Floor Space Requirements Page 110 Dukane Manual Part No. 403-597-01...
Page 117 Section 13 - Specifications Figure 13–3 TH3-1212 Floor Space Requirements Page 111 Dukane Manual Part No. 403-597-01...
Page 118 - Thermal Hybrid Welder User’s Manual Figure 13–4 TH3-2460 Floor Space Requirements Page 112 Dukane Manual Part No. 403-597-01...
Page 119 PLC, its program, EN61000–4–11 or to the Thermal Hybrid welder • The Low Voltage Directive 2014/35/EU. as delivered by Dukane. Unau- • The Machinery Directive 2006/42/EC. thorized changes made to the EN 60204: Safety of Machinery - Electrical system may result in violating one or more Equipment of Machines Part 1: General Requirements.
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Page 121: Section 14 - Appendix
Appendix Appendix, Parts List TH3-1432..... . . 117 Appendix, Parts List TH3-2040..... . . 118 Appendix, Parts List TH3-2460.
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Page 123 Belt Drive Bearings 753-005 MAKC1612L Misumi Courier Shock Absorber 649-37 DRC35-16-12 Misumi Door Chain Sprocket JT-7100-350 QHH-25-CA-Z0-C+ZZ HIWIN Courier Bearing Block JT-7100-349 QEH-30-CA-Z0-C HIWIN Platen Bearing Block 753-010 KBM8-10-6C Misumi Door Shock Absorber Page 117 Dukane Manual Part No. 403-597-01...
Page 124 Belt Drive Bearings 753-005 MAKC1612L Misumi Courier Shock Absorber 649-37 DRC35-16-12 Misumi Door Chain Sprocket JT-7100-350 QHH-25-CA-Z0-C+ZZ HIWIN Courier Bearing Block JT-7100-349 QEH-30-CA-Z0-C HIWIN Platen Bearing Block 753-010 KBM8-10-6C Misumi Door Shock Absorber Page 118 Dukane Manual Part No. 403-597-01...
Page 125 Belt Drive Bearings 753-005 MAKC1612L Misumi Courier Shock Absorber 649-37 DRC35-16-12 Misumi Door Chain Sprocket JT-7100-350 QHH-25-CA-Z0-C+ZZ HIWIN Courier Bearing Block JT-7100-349 QEH-30-CA-Z0-C HIWIN Platen Bearing Block 753-010 KBM8-10-6C Misumi Door Shock Absorber Page 119 Dukane Manual Part No. 403-597-01...
Page 126 60A Fuse Cartridge JT-2200-901 601605 Lappgroup Heater/IR Cable JT-2200-841 RGC1P23V42ED Mouser Heater Controller Electronics Pneumatic Parts AW30-N03DE-Z Air Filter/Regulator VQ4401-51 Air Valve JT-7300-314 NCDMC125-2050C Door Air Cylinders Mechanical Parts JT-7300-305 PLY-6X9-AK Misumi Plunger Page 120 Dukane Manual Part No. 403-597-01...
Page 127: Index
Index Index Page 121 Dukane Manual Part No. 403-597-01...
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Page 129 Disengaging Switch Coupling 20 Contacting 103 Compressed Air 21 Unpacking 17 Welder Placement 17 Electrical Cabinet Energy Sources 17 E–STOP Buttons 27 Floor Area 18 Forklift Channels 18 Leveling 19 Part Handling Considerations 17 Ventilation 17 Page 123 Dukane Manual Part No. 403-597-01...
Page 130 Preventative Maintenance 99 Tooling Assembly 73 Final Tooling Prep 77 Position Upper 76 TH3-1432 Lower Platen Bolt Patterns 79 Notes, Cautions and Warnings 3 TH3-1432 Upper Platen Bolt Patterns 78 TH3-2040 Lower Platen Bolt Patterns 81 TH3-2040 Upper Platen Bolt Patterns 80...
Page 131 Valves 54 Weld Cycle 33 Access Door Closes 31 Heating Phase 32 Initiate Weld Cycle 31 Join Phase 32 Parts Loaded 31 Parts Removed 33 Release Phase 32 Welder Overview 4 Key Features 5 Page 125 Dukane Manual Part No. 403-597-01...
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Page 133 By passing its audit, Dukane can as- based on partnership for continuous improve- sure you that we have in place a well–defined ment. This concept is key in that Dukane no and systematic approach to quality design, longer focuses on inspection, but on indi- manufacturing, delivery and service.
Page 134 TH3 - Thermal Hybrid Welder User's Manua Part No. 403 – 5 97-01 Printed in the United States of America Dukane • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900...

This manual is also suitable for:

Th3-1212 Th3-1432 Th3-2040 Th3-2460

Dukane TH3 User Manual

Table of Contents

Section 2

Section 3 Installation

Section 5

Section 6

Section 7 Tooling Installation

Section 8

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