14 Instatting Piston Pin; Piston Ring End Gaps Positions; Line Marked On Driver Handle - Suzuki Samurai 1986 Service Manual

Fig. 3-G 14 Ins tatting piston pin
handle is flush with flat surface of piston
(Fig. 3-6-l 5).
Fig. 3-6- 15 Line marked on driver handle
3-40
NOTE:
special tad (09910-36210).
1. Driver handle
2. Piston pin
3. Piston
4. Connecting rod
5. Piston pin guide
6. Guide spring
7. Spring retainer
8. Base
9. Support
2. Line
3. Piston
4. Piston pin
2) Install piston rings to piston.
As indicated in Fig. 3-6-16, 1st and 2nd
l
rings have "R" or "T" mark. Installing these
piston rings to piston with marked side of
each ring faced foward top of piston.
1st ring differs from 2nd ring in thickness,
l
shape and color of the surface contacting
cylinder wall.
Distinguish 1st ring from 2nd ring by refer-
ring to Fig. 3-6-16.
When installing oil ring, install spacer first
l
and then two rails.
Fig. 3-6- 16 Piston rings installation
After installing 3 rings (lst, 2nd and oil
l
rings), distribute their end gaps as shown
in Fig. 3-6-l 7.
5
6
Fig. 3-6- 17 Piston ring end gaps positions
"R" or" T"
2. 2nd ring ("6" 1.5 mm)
3. Oil ring
1. Arrow mark
2. 1 st ring end gap
3. 2nd ring end gap
4. Oil ring rail gaps
5. lnta ke side
6. Exhaust side
7.
8. Oil ring spacer gap