Output High Gear; Side Clearance Of Gears; Output Low Gear - Suzuki Samurai 1986 Service Manual

Fig. 14-37
Bearings
Check each bearing by spinning its outer race by
hand to "feel" smoothness of rotation. Replace
bearing if noted to exhibit sticking, resistance
or abnormal noise when spun or rotated by
hand.
Fig. 14-38

Side Clearance of Gears

With gear, bearing and thrust washer installed
on shaft, check for side clearances of gears.
If clearance exceeds service limit, replace thrust
washer.
Side clearance
of gear
0 . 1 7 5 - 0.325mm
low gear
output
( 0 . 0 0 7 - 0.012in)
gears high gear
Service limit
Standard
Fig. 14-39 Output high gear
Fig. 14-40 Output low gear
Gear Shift Shafts
Check each part as indicated in below figures for
uneven wear. Replace defective parts.
I
Fig. 14-41
14-13