Float Adjustment; Fuel Level; Idle Up Adjustment; Idle-Up Adjusting Screw - Suzuki Samurai 1986 Service Manual

Float Adjustment

l)The fuel level in float chamber should be
within round mark at the center of level
gauge.
Fig. 4- l-42 Fuel level
2) If the fuel level is not found within the round
mark, check the float level and adjust it as
follows:
a) Remove the air horn, and invert it.
the gasketed surface of air horn. The
measured distance is float level, and it
should be the specification.
If the float level is out of specification,
adjust it by bending the tongue up or
down.
NOTE:
This measurement should be made without a
l
gasket on the air horn.
Check float height with float weight applied
l
to needle valve.
As a gauge for checking float level, use
l
something whose thickness measurement is
the same as specified level measurement
(such as a drill or M8 bolt) after confirming
thickness with vernier calipers.
Float level
specification
4-20
1. Level gauge
2. Round mark

3. Fuel level

8mm
(0.31 in.)
Fig. 4- l-43 Float level

Idle Up Adjustment

1) Warm up engine to normal operating tempe-
rature.
2)Check to be sure that engine idle speed is
specification.
3) Check to ensure that idle-up actuator rod
moves down (indicating that idle-up is at
work) when small light, tail light, license
light and side marker light are turned "ON".
Fig. 4- l-44 Idle-up adjusting screw
1. Air horn
2. Float
3. Float level
4. Tongue
1. Idle-up actuator
2. Idle-up actuator rod
3. Choke piston
4. Idle up adjusting