Fuel Tank - Suzuki Samurai 1986 Service Manual

1) Disconnect negative cable from battery.
2) Remove fuel filler cap from fuel filler neck to
release fuel vapor pressure in fuel tank. After
releasing, reinstall the cap.
3) Disconnect fuel inlet, outlet and return hoses
from fuel pump.
Fig. 4-2-l 1
4) Remove fuel pump from cylinder head.
5) Remove fuel pump rod from cylinder head.
[Installation]
Reverse removal procedure for installation
using care for the following.
After oiling it, install fuel pump rod to
l
cylinder head.
Make sure for proper hose connection.
l
and check fuel hose or its joints for leaks.
4-34
1. Fuel pump
2. Inlet hose
3. Outlet hose
4. Return hose
2
1. Fuel pump rod
2. Cylinder head
Fuel Filter
[Removal]
1) Disconnect negative cable from battery.
2) Remove fuel filler cap to release fuel vapor
pressure in fuel tank. After releasing, reinstall
the cap.
3) Disconnect inlet and outlet hoses from fuel
filter.
4) Remove fuel filter with clamp.
[Installation]
1) Install filter and clamp, and connect inlet
and outlet hoses to fuel filter.
NOTE:.
The top connection is for outlet hose, the
lower one for inlet hose.
1. Fuel filter
2. To fuel pump
Fig. 4-2- 13
2) Connect negative cable to battery.
3) After installation, start engine and check it
for leaks.

Fuel Tank

[Removal]
1) Disconnect negative cable from battery.
2) Disconnect fuel level gauge lead wire.
3) To release the pressure in fuel tank, remove
fuel filler cap and then, reinstall it.
4) Raise car on hoist.
5) Drain fuel by removing drain plug.
6) Remove filler hose protector.
7) Disconnect filler hose from fuel tank.
9) Remove fuel tank.
3. From fuel tank
4. Clamp