Engine Reassembly - Suzuki RV125 Service Manual

3-50 ENGINE

ENGINE REASSEMBLY

Reassemble the engine in the reverse order of disassembly. The following steps require special attention or
precautionary measures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reassembling.
CRANKSHAFT
• When installing the crankshaft into the crankcase, it is neces-
sary to pull its left end into the left crankcase with the special
tools.
% 09910-32812: Crankshaft installer
09910-20116: Conrod holder
"
Never install the crankshaft into the crankcase by
striking it with a plastic hammer. Always use the spe-
cial tool, otherwise crankshaft may be misaligned.
• Apply engine oil to the crankshaft bearings.
TRANSMISSION
• Install the countershaft and driveshaft assemblies.
GEARSHIFT CAM AND GEARSHIFT FORKS
• Align the pin groove A of gearshift cam stopper plate with the
pin B on the gearshift cam.
• Install the gearshift cam stopper and spring.
• Install the gearshift forks and gearshift cam.
1: Gearshift fork No. 1
2: Gearshift fork No. 2
3: Gearshift fork No. 3
• Install the gearshift fork shafts ( 4, 5).