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Suzuki Manuals
Motorcycle
RF 900 R
Service manual
Suzuki RF 900 R Service Manual
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Table Of Contents
459
page
of
459
Go
/
459
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Important
Group Index
How to Use this Manual
To Locate What You Are Looking for
Component Parts and Work to be Done
Symbol
General Information/Contents
Warning/Caution/Note
General Precautions
Suzuki RF900RR (94-Model) Product View
Serial Number Location
Fuel, Oil and Engine Coolant Recommendation Fuel
Break-In Procedures
Cylinder Identification
Information Labels
Periodic Maintenance/Contents
Periodic Maintenance Schedule/Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Exhaust Pipe Bolts
Air Cleaner
Tappet Clearance
Tappet Clearance Adjustment
Tappet Shim Selection Table (Intake)
Tappet Shim Selection Table (Exhaust)
Spark Plug
Carbon Deposit
Spark Plug Gap
Electrode's Condition
Engine Oil and Oil Filter
Necessary Amount of Engine Oil
Fuel Filter
Carburetor
Idling Adjustment
Throttle Cable Play
Clutch Fluid Level
Bleeding Air from the Clutch Fluid Circuit
Drive Chain Checking/Adjusting
Drive Chain Cleaning and Lubricating
Engine Coolant Level/Change
Brake Fluid Level
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding the Brake Fluid Circuit
Tire Tread Condition
Tire Pressure
Steering
Front Fork
Rear Suspension
Chassis Bolts and Nuts
Compression Pressure Check/Specification
Compression Test Procedure
Oil Pressure Check/Specification
Oil Pressure Test Procedure
Low/High Oil Pressure
Engine/Contents
Engine Components Removable with Engine in Place
Engine Removal
Engine Reinstallation
Engine Disassembly
Cylinder Head Service
Cylinder Head Distortion
Valve Stem Runout/Deflection
Valve Head Radial Runout
Valve Face Wear
Camshaft
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Sprocket
Camshaft Reassembly
Cam Chain Tensioner/Guide
Cylinder Block Distortion
Cylinder Bore
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Piston Pin and Pin Bore
Conrod Small End ID
Conrod Big End Side Clearance
Conrod-Crank Pin Bearing Selection
Bearing Assembly
Crankcase-Crankshaft Bearing Selection
Bearing Selection Table
Crankcase ID Specification
Crankshaft Journal OD Specification
Crankshaft Thrust Clearance
Bearing Thickness Specification
Crankshaft Runout
Thrust Bearing Selection Table
Clutch Diaphragm Spring
Clutch Drive and Driven Plates
Clutch Bearing
Clutch Release Cylinder Disassembly/Inspection/Reassembly
Oil Pump
Transmission Disassembly
Transmission Reassembly
Gearshift Fork-Groove Clearance
Starter Clutch Disassembly and Assembly
Starter Clutch Reassembly
Engine Reassembly
Fuel and Lybrication System/Contents
Fuel System
Fuel Pump Description
Fuel Pump Removal/Inspection
Fuel Cock Mechanism
Fuel Cock Removal
Fuel Tank Removal
Fuel Filter Removal/Inspection/Cleaning
Carburetor Construction
Specifications
Diaphragm and Piston Operation
Lower/Upper Position of Piston Valve
Slow System
Main System
Starter/Float System
Float System Removal/Disassembly
Float System Inspection and Adjustment
Needle Valve Inspection
Float Height Adjustment/Reassembly/Remounting
Balance of Carburetors
Calibrating each Gauge
Balancing Carburetors
Oil Pressure/Filter
Oil Sump Filter
Engine Lubrication System Chart
Engine Lubrication System
Engine Oil Cooling System
Cooling System/Contents
Cooling System Description
Cooling System Construction
Engine Coolant
Cooling System Removal and Disassembly
Water Hoses and Thermostat Case
Radiator
Cooling Fan
Engine Coolant Temperature Gauge and Cooling Fan Thermo-Switch
Thermostat
Water Pump
Radiator Inspection/Removal/Installation
Engine Coolant Temperature Gauge Removal/Inspection
Engine Coolant Temperature Gauge Reassembly
Cooling Fan Removal/Inspection
Cooling Fan Thermo-Switch
Cooling Fan Thermo-Switch Removal/Inspection/Reassembly
Thermostat Removal/Inspection/Reassembly
Thermostat Valve Opening Temperature
Thermostat Valve Lift
Water Pump Removal/Disassembly/Inspection/Reassembly
Water Pump Bearing
Mechanical Seal
Chassis/Contents
Chassis Exterior Parts
Chassis Removal
Cowling and Cowling Brace
Seat
Chassis Remounting
Frame Cover
Front Wheel Removal
Front Wheel Inspection and Disassembly
Speedometer Gearbox Dust Seal
Tire and Front Wheel
Wheel Bearing
Front Wheel Reassembly and Remounting
Front Axle
Brake Disc
Speedometer Gearbox
Brake Caliper
Tire Removal
Inspection Wheel
Valve Inspection
Tire/Valve Installation
Brake Pad/Fluid Replacement
Caliper Removal and Disassembly
Front Brake
Caliper Inspection
Caliper Reassembly and Remounting
Brake Disc Inspection
Master Cylinder Removal and Disassembly
Master Cylinder Inspection/Reassembly/Remounting
Front Fork Removal and Disassembly
Front Fork Inspection/Reassembly/Remounting
Fork Spring
Inner and Outer Tube
Damper Rod
Damper Rod Bolt
Fork Oil
Inner Rod and Lock Nut
Suspension Setting
Spring Pre-Load Adjustment
Front Suspension Setting
Steering Removal and Disassembly
Steering Inspection and Disassembly
Steering Reassembly and Remounting
Outer Races
Stem Nut
Steering Tension Adjustment
Ignition Switch Removal and Remounting
Rear Wheel Removal
Rear Wheel Inspection/Disassembly/Reassembly/Remounting
Rear Axle
Cushion/Sprocket
Mounting Drum Bearing
Rear Sprocket/Axle
Rear Brake Exploded View
Caliper Inspection/Reassembly/Remounting
Master Cylinder Bolts
Rear Suspension Exploded View
Rear Suspension Removal
Rear Suspension Inspection and Disassembly
Swingarm
Cushion Lever
Shock Absorber
Swingarm Pivot Shaft
Chain Buffer
Rear Suspension Reassembly and Remounting
Swingarm Bearing
Final Inspection and Adjustment
Rebound/Compression Damping Force Adjustment
Clutch Master Cylinder Removal/Disassembly/Reassembly
Electrical System/Contents
Cautions in Servicing
Connector
Coupler
Clamp
Battery
Connecting Battery
Wiring Procedure
Using Pocket Tester
Location of Electrical Components
Charging System Description (Generator with IC Regulator)
Battery Leak Current Inspection
Charging Output Inspection
Charging System Removal and Disassembly
Charging System Inspection
Rotor Bearing
Stator Coil Continuity Check
Rotor Coil Continuity Check
Carbon Brush
Rectifier
IC Regulator
Charging System Reassembly and Remounting
Reassembly Information
Starter System Description
Side-Stand/Ignition Interlock System Description
Starter Motor Removal/Disassembly/Inspection
Starter Motor Reassembly
Commutator
Armature Coil Inspection
Oil Seal Inspection
Starter Relay Inspection
Side-Stand/Ignition Interlock System Part Inspection
Diode
Starter Relay Wiring Diagram
Neutral/Side-Stand Switch
Side-Stand/Ignition Interlock Relay
Ignition System Description
Ignition System Inspection
Ignition Coil (Checking with Electro/Pocket Tester)
Signal Generator
Ignition Coil Resistance
Heat Range
Ignition Unit (Checking with Digital Ignitor Checker)
Combination Meter Removal/Disassembly/Inspection
Engine Coolant Temperature Meter Inspection
Fuel Level Indicator Inspection
Headlight Bulb Replacement
Tail/Brake Light
Turn Signal Light
Switches
Battery Specifications
Initial Charging
Filling Electrolyte
Battery Servicing
Recharging Operation
Servicing Information/Contents
Troubleshooting/Engine
Troubleshooting/Radiator and Carburetor
Troubleshooting/Chassis
Troubleshooting/Brakes
Troubleshooting/Electrical
Troubleshooting/Battery
Wiring Diagram (for Canada and USA)
Wiring Diagram (for Australia)
Wiring Diagram (for the Others)
Wire Harness Routing
High-Tension Cord Routing
Cable Routing
Fuel System Hose Routing
Oil Hose Routing
Cooling System Hose Routing
Front Brake Hose Routing
Rear Brake Hose Routing
Clutch Hose Routing
Pair (Air Supply) System Hose Routing (for Austria, Switzerland and USA (California Only))
Cowling Set up
Frame Cover Set up
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Table of
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Table of Contents
Troubleshooting
Troubleshooting/Engine
242
Troubleshooting/Radiator And Carburetor
245
Troubleshooting/Chassis
246
Troubleshooting/Brakes
247
Troubleshooting/Electrical
248
Troubleshooting/Battery
249
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