Transmission - Suzuki RV125 Service Manual

TRANSMISSION

DISASSEMBLY
• Disassemble the transmission gears as shown in the illustration.
NOTE:
When removing the 2nd drive gear, use a gear puller and a proper attachment.
1st driven gear
! 5th driven gear
" 4th driven gear
# 3rd driven gear
$ Top driven gear
% 2nd driven gear
& Driveshaft
' Countershaft/1st drive gear
5th drive gear
) 4th drive gear
* 3rd drive gear
+ Top drive gear
2nd drive gear
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of disassembly. Pay attention to the following
points:
NOTE:
Before installing the gears, apply engine oil to the bearing and inner surface of the each gear.
"
* Never reuse a snap ring. After a snap ring has been removed from a shaft, it should be dis-
carded and a new snap ring must be installed.
* When installing a new snap ring, do not expand the end gap larger than required to slip the
snap ring over the shaft.
* After installing a snap ring, make sure that it is completely seated in its groove and securely
fitted.
ENGINE 3-41