Genie GTH-2506 AU.3 Operator's Manual
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Lifting Systems
  5. GTH-2506 AU.3
  6. Operator's manual
Genie GTH-2506 AU.3 Operator's Manual

Genie GTH-2506 AU.3 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operator's Manual
GTH-2506 AU.3
Serial number range
From serial n.: GTH250617-501
Original Instructions
Second Edition
Second Printing
Part No. 57.0009.0730

Advertisement

Table of Contents
loading

Related Manuals for Genie GTH-2506 AU.3

Summary of Contents for Genie GTH-2506 AU.3

  • Page 1 Operator’s Manual Serial number range GTH-2506 AU.3 From serial n.: GTH250617-501 Original Instructions Second Edition Second Printing Part No. 57.0009.0730...

  • Page 2: Table Of Contents

    33 Kimberley St Second Edition: Second Printing, March 2018 Darra, QLD 4076 Australia Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other Parts and Service Support countries. “GTH” is a trademark of Terex South 1800 788 633 Dakota, Inc.

  • Page 3: Introduction

    Serial number stamp stamp manual for the user or operator of a Genie machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact Genie.
  • Page 4 Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model number Safety of product users is of paramount importance and serial number of your machine, along with your to Genie.
  • Page 5  You read, understand and obey the employer’s safety rules and work-site regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 6 CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 7: Symbol And Hazard Pictorials Definitions

    No smoking. No Fall hazard Tip-over hazard charts and manual hazard open flame. on forks Only trained maintenance Tip-over hazard Keep load low Explosion hazard Do not use personnel starting aids during travel should access compartments. Part No. 57.0009.0730 GTH-2506 AU.3...

  • Page 8: General Safety

    March 2018 Second Edition - Second Printing General Safety GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 9 Second Edition - Second Printing March 2018 General Safety Part No. 57.0009.0730 GTH-2506 AU.3...

  • Page 10: Work Area Safety

    The machine level indicator should be no more than +/- 0,5 degrees. Do not work with the load limiting system cut out. Do not raise a load and then drive to position it. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 11 Operators should be properly trained and use their best judgment and experience to take the necessary precautions to prevent a tip-over. Operators must assess the job site variables and avoid exceeding the machine's (or operator's) capabilities for terrain and conditions. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 12 Be aware of the machine/load swing area. Do not rely on the camera system to determine if personnel/objects are behind the machine. The system has limitations due to maintenance practices, environmental and lighting conditions and operating range. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 13 An air leak or hydraulic leak can penetrate and/or burn skin. Be sure all maintenance has been performed as specified in this manual and the appropriate Genie R e l i e v e p r e s s u r e b e f o r e service manual.
  • Page 14 Keep clear of elevated components. Do not use air or oxygen for charging the accumulators. Support components before performing service. Keep clear of moving parts during machine operation. Burn Hazards Allow hot surfaces to cool before touching or servicing. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 15 For power lines over 1000kV, the minimum clearance distance must be established by the utility owner or operator or by a registered professional engineer who is a qualified person with respect to electrical power transmission and distribution. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 16 Employers are responsible for providing a safe work environment and for complying with local and national governmental regulations. Personal Safety Be sure that everyone working on or near this machine is familiar with the applicable safety precautions. GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 17: Safety Precautions

    The operator shall have a licence (or a driving licence) when provided for by the laws enforced in the country where the machine is operated. Please, ask the competent bodies. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 18 • Goggles or facial masks. sleeves or objects that can get stuck in moving parts of the machine. • Protective helmet. • Protective gloves. • Working shoes. Use only approved safety workwear in good condition. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 19 • travelling across a slope or turning on a slope; • driving in bends too fast or too sharp; Adjustments affecting the setting of the Load Management System shall be performed only by authorised personnel. Part No. 57.0009.0730 GTH-2506 AU.3...

  • Page 20: Legend

    9. Engine (on opposite side of 3. Left rear view mirror machine) 4. Right rear view mirrors 10. Forks 5. Boom angle indicator 11. Seat belt 6. Maintenance collar (on 12. Reversing Camera opposite side of machine) GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 21: Controls

    Second Edition - Second Printing March 2018 Controls GTH-2506 09.4618.0834 Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 22 11. Heater and air conditioning controls 26. Road/Job-site switch 12. Instrument panel display toggle button 27. Transmission control lever - Horn button 13. Accelerator pedal 28. Windshield washer reservoir 14. Brake pedal 15. Ignition switch GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 23 Load Management System override key switch Push the switch to turn the A/C on. Push the switch to turn the A/C off. See “Load Management System” section. Load Management System control panel See “Load Management System” section. Instrument panel Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 24 25. Hydraulic quick attach enabling switch (if equipped) Push and hold the switch to enable the coupling or the release of the attachment, managed by the control handle. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 25 10. Engine air filter restricted indicator light 23. High beam indicator light 11. Engine Alert indicator light 24. Battery voltage low indicator light 12. Engine Critical Fault indicator light 25. Load Management System general alarm 13. Not active indicator light Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 26 11 Engine Alert indicator light and service. This light flashes to warn of a problem with the engine. 25. Load Management System general alarm To identify the problem, see the two sections “Engine Lamp Logic”. indicator light GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 27: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 28  Fuel and hydraulic tanks in place and secured.  Drive motors and drive hubs  Boom wear pads  Tires and wheels  Mirrors /Camera system  Engine and related components GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 29 3. Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4. Inspect the workplace. 5. Only use the machine as it was intended. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 30 12 Check the steering operation by turning the steering wheel approximately ¼ turn in each direction.  Result: The front wheels should turn in the same direction as the steering wheel. The rear wheels should turn in the opposite direction. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 31 RPM’s and slowly let up on the brake pedal. As soon as the machine starts to move, push the brake pedal.  Result: The machine should move forward, and then come to an abrupt stop. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 32  Result: The LMS alarm should sound and boom movement stop. Test the Joystick Enabling Function Switch 34 Operate the joystick without pressing this button.  Result: the joystick shall not activate any movement. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 33 It should be performed by the operator prior to moving the machine to the workplace. It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 34 AUS 4101 Load Chart - Side Shift Forks 09.4618.1458 Warning - Tip Over, Obey Capacity AUS 4102 Load Chart - Extended Forks 09.4618.0390 Cosmetic - Genie GTH-2506 AUS 4103 Load Chart - Fork Rotator 09.4618.0930 Cosmetic - Genie GTH-2506 AUS 4104...
  • Page 35 09.4618.1689 09.4618.1713 09.4618.1687 1272242 09.4616.1679 09.4618.0924 AUS1000 09.4618.1678 AUS2772 09.4618.1458 237726 09.4618.0923 215646 09.4618.0916 28159 09.4618.1681 215645 237720 09.4618.0923 52475 09.4618.0920 09.4618.0930 09.4618.1674 52475 09.4618.1681 Shading indicates decal is hidden from view, i.e. under covers Part No. 57.0009.0730 GTH-2506 AU.3...

  • Page 36: Operating Instructions

    That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine. Additionally, everyone working on or near the product also needs to be familiar with the applicable safety precautions. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 37 F to adjust the armrest at the height you want. Raise armrest E and turn wheel F to put the armrest at the height you want. The seat is for one person only. Don’t adjust the seat when the machine is moving. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 38 Always look in the direction of travel. When the object appears in the monitor, bring the machine to a controlled stop and verify the location of the obstacle. Only proceed when the obstacle is clear of the travel path. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 39 2. Insert the key in the ignition switch. 3. Turn the key until the engine starts. If the engine fails to start after 30 seconds of cranking, determine the cause and repair any malfunction. Wait 20 seconds before trying to start again. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 40 To drive in reverse, move the transmission control lever up and towards the back of the machine. The reversing alarm sounds and the reversing lights turn on. To return to neutral, move the transmission control lever to the center position. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 41 2. Divide the load into smaller pieces so that each piece meets the load chart specifications. 3. Obtain a larger machine capable of handling the load within specifications. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 42 Gradually move the controller to lower and extend the boom into final position. Lower the load until the weight is completely off the forks. Do not apply a downward force with the forks. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 43 (B) and enable switch (B) yellow roller switch (C) Hydraulic quick coupling (if equipped) Lock or unlock hydraulic quick coupling by simultaneously pressing hydraulic quick coupling lock/unlock switch, function enable button (B) and button (A). Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 44 Figure 1 Load Management System Display Unit GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 45 Escape button (6). Press this button to return to the previous menu or to exit from a menu item. Figure 2 Display unit input buttons Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 46 (Figure 3). The LMS automatically Figure 5 Display login screen logs user off when the iButton is removed from the iButton reader and boom functions are subsequently disabled. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 47 Press the encoder button (3) or rotate button  (4) to go to main menu (Figure 6). Use only attachments directly manufactured or recommended by Genie and whose load charts are provided. In the attachment selection screen, scroll  through available attachments with the encoder wheel.
  • Page 48 (Figure9). Load chart area (8). This area of the displays shows the load chart for attachment selected, the chart automatically switches between 'ON OUTRIGGERS' and 'OFF OUTRIGGERS' Figure 9 Display primary home screen GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 49 Overload icon (16). Overload icon appears when machine geometrical information, user data, and actual load has exceeded rated capacity. description of current alarms and warnings (figure 11). Override icon (17). The override icon appears when LMS override function is in use. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 50 A positive malfunctions are discovered, the machine must value indicates the machine is tilting to the right a be tagged and removed from service. Call Genie negative value indicates the machine is tilting to Technical Support for assistance.
  • Page 51 Second Edition - Second Printing March 2018 Operating Instructions Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 52 The LMS override key switch is active only in the (if equipped) Job-site mode. This device, fitted outside the cabin, is connected to the LMS and shows the same LED sequence which appears on the LMS display. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 53 8. Move back with the machine and drive to the new attachment to be coupled. 9. Hold the frame tilted forward and hook the upper lock of the new attachment. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 54 Make the final cable connection to the engine avoid exceeding the machine’s (or operator’s) block or the furthest ground point away from capabilities for terrain and conditions. the battery. Start the engine. Disconnect the jumper leads in the reverse order. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 55 • The drive speed of the machine will depend on the engine rpm. Driving on public loads is only allowed with an unloaded machine. Do not use the machine to tow trailers. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 56 34 mm sharply (the wheels are free). 4. Working on the right side of the axle, unscrew the nuts (B) approximately 10 mm nearby the bolt head. GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 57: Parking And Storage

    Before re-starting the machine, carry out pre-operation inspection maintenance and carefully check all mechanical, 09.4618.1678 hydraulic and electrical components. Never leave the telehandler unattended with the boom elevated and extended, even if it is unloaded. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 58 Before washing the engine, protect the air intake filter to prevent water from entering the circuit. If the machine is to be used in a marine or equivalent environment, protect it against salt deposits with an adequate treatment to prevent rust formation. GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 59: Transport And Lifting Instructions

     Be sure the vehicle capacity, loading surfaces  Genie customers needing to containerize any and chains or straps are sufficient to withstand lift or Genie product should source a qualified the machine weight. Genie telehandlers are freight forwarder with expertise in preparing, very heavy relative to their size.
  • Page 60 Adjust the rigging to prevent damage to the chains. Use a spotter to load and unload the telehandler. Keep the boom as low as possible when loading and unloading. Set the parking brake. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 61  Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial label for the machine weight. 30 in / 0.77 m 60 in / 1.52 m Part No. 57.0009.0730 GTH-2506 AU.3...

  • Page 62: Maintenance

    Indicates that tools will be required to Tire pressure 4.5 bar (65 psi) perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine will be required to perform this procedure. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 63 The use of a good quality fuel will give the following result: long Hydraulic Oil type engine life and acceptable exhaust emissions levels. GAZPROMNEFT HYDRAULIC HDZ 46 Tank 60 L 13 gal Fuel Type Diesel Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 64 Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the 1. Visually inspect all mirrors to ensure they are corrosion on the battery terminals and cables. working properly and clean and free from debris. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 65 Use the step-by-step procedures in this section to learn how to perform these inspections. · If any inspection receives an “N”, tag and remove the machine from service, repair and re-inspect it. After repair, place a check in the “R” box. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 66 Maintenance Inspect the Manuals and Decals 3 Open the operator's manual to the decals Genie specifications require that this procedure be inspection section. Carefully and thoroughly performed every 8 hours or daily, whichever comes inspect all decals on the machine for legibility first.
  • Page 67 March 2018 Maintenance Perform Pre-operation Inspection Perform Function Tests Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes performed every 8 hours or daily, whichever comes first.
  • Page 68 Maintenance Lubricate the Boom Perform Engine Maintenance - Perkins Models Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes first. Engine specifications require that this procedure be performed every 8 hours or daily, whichever comes Greasing the specified locations is essential for good first.
  • Page 69 R e q u i r e d m a i n t e n a n c e p r o c e d u r e s a n d Dana Axle ASM-194 Service Manual additional axle information is available in the Dana Axle ASM-194 Service Manual Dana Axle Service Manual Dana Axle Service Manual Genie part number 57.4700.0026 (Genie Instructions Library) Genie part number 57.4700.0026 (Genie Instructions Library) Part No.

  • Page 70: Attachments

    Attachments Genie Approved Attachments List: This machine can be equipped with several attachments. • Floating Fork Use only Genie approved attachments specified in (part number AUS10099) this section. • Fixed Hook Information about how to fit and replace attachments (part number AUS10011) on the machine can be found in section “Quick Attach...
  • Page 71 For use of this attachment, refer to “suspended on which it is installed and may be reduced as load Hazard” section indicated on the load charts supplied with the equipment. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 72 For use of this attachment refer to “Suspended of the telehandler on which it is installed and Load Hazard” section. may be reduced as indicated on the load charts supplied with the equipment. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 73 Daily grease the joints using a greasing gun, TECHNICAL DATA and smear the sliding guides with graphitized Payload 2500 kg grease. Width 1240 mm Length 1600 mm Height (with protection) 1000 mm Weight 290 kg Stroke ± 100 Fork Attachments FEM 2 Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 74 Maintenance Visually check the bucket for damage before using TECHNICAL DATA Capacity 500 litres Width 1800 mm Length 850 mm Height 740 mm Weight 233 kg GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 75 Maintenance Visually check the bucket for damage before using TECHNICAL DATA Capacity 800 litres Width 1800 mm Length 850 mm Height 840 mm Weight 315 kg Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 76 Only lift a load vertically; do not pull a load horizontally as it could cause excessive swinging of the load. The weight of all rigging (slings, shackles etc.) must be included as part of the load. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 77 Do not park on a slope. When driving on a rise with loaded material, proceed in forward gear and travel with load in the Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 78 Avoid lifting double tiered loads. between the suspended load and another object (such as the telehandler itself). When loading round-shaped objects (as petrol drums, etc) bind them with straps or ropes and travel at reduced speed. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 79 Be sure that all boom and attachment movements Do not travel faster than walking speed (<0.4 m/s are performed as slow as practical to avoid or 1.4 km/h). swinging of the load. Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 80 Once the load has been landed, continue to lower The hand signal chart below may be used as the boom until the rigging and tethers can be reference. removed. GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 81 4 short boom — • • • boom — • • • • extend retract Travel 1 short STOP applicable • traverse CREEP SPEED: APPROPRIATE HAND SIGNAL FOR MOTION WITH HAND OPENING AND CLOSING Part No. 57.0009.0730 GTH-2506 AU.3...

  • Page 82: Specifications

    Backup alarm sound level, 95 dB manufacturer’s rating Mean assessed vibration level 0.44 m/s transmitted to body Floor loading information Tire load, maximum 3,500 kg Occupied floor pressure 7.5 kPa Reversing camera pitch angle 23° below horizontal GTH-2506 AU.3 Part No. 57.0009.0730...

  • Page 83: Load Charts

    March 2018 Load Charts Refer to load charts provided in cabin for comprehensive operating restrictions, e.g. pick and carry con- figuration, allowable slope for various operating modes and in-service wind speed rating. GTH-2506 AU.3, Standard Forks Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 84 March 2018 Second Edition - Second Printing Load Charts GTH-2506 AU.3, Fixed Hook GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 85 Second Edition - Second Printing March 2018 Load Charts GTH-2506 AU.3, 2 m JIB Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 86 March 2018 Second Edition - Second Printing Load Charts GTH-2506 AU.3, Side Shift Forks GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 87 Second Edition - Second Printing March 2018 Load Charts GTH-2506 AU.3, Extended Forks Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 88 March 2018 Second Edition - Second Printing Load Charts GTH-2506 AU.3, Fork Rotator GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 89 Second Edition - Second Printing March 2018 Load Charts GTH-2506 AU.3, 500L GP Bucket Part No. 57.0009.0730 GTH-2506 AU.3...
  • Page 90 March 2018 Second Edition - Second Printing Load Charts GTH-2506 AU.3, 4-in-1 Bucket 500L GTH-2506 AU.3 Part No. 57.0009.0730...
  • Page 91 www.genielift.com...

Table of Contents