Genie GTH-2506 Stage A Operator's Manual
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Genie GTH-2506 Stage A Operator's Manual

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See also: Service Manual
Operator's Manual
GTH-2506
Stage 3A
Stage 3B
GTH-3007
Stage 3A
Stage 3B
Serial number range
From serial n.: GTH250617M-501
From serial n.: GTH300717M-133
Original Instructions
Third Edition
First Printing
Part No. 57.0009.0631

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Summary of Contents for Genie GTH-2506 Stage A

  • Page 1 Operator’s Manual Serial number range GTH-2506 From serial n.: GTH250617M-501 Stage 3A Stage 3B GTH-3007 From serial n.: GTH300717M-133 Stage 3A Stage 3B Original Instructions Third Edition First Printing Part No. 57.0009.0631...

  • Page 2: Table Of Contents

    Bleicheplatz 2 Third Edition: First Printing, October 2016 8200 Schaffhausen Switzerland Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other Technical Assistance Service countries. “GTH” is a trademark of Terex South Telephone: +39 075 9418129 Dakota, Inc.

  • Page 3: Introduction

    This book is an operation and daily maintenance Serial number Serial number manual for the user or operator of a Genie machine. stamp stamp This manual should be considered a permanent part of your machine and should remain with the machine at all times.
  • Page 4 Contacting the Manufacturer Bulletin Distribution and Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your Safety of product users is of paramount importance name and contact information.
  • Page 5 Third Edition - First Printing October 2016 Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual.
  • Page 6 October 2016 Third Edition - First Printing Introduction Hazard Classification Standards Safety alert symbol - used to The following standards and/or regulations apply to alert you to potential personal this machine (only for STAGE 3B machine) : injury hazards. Obey all safety messages that follow this Directive symbol to avoid possible injury...

  • Page 7: Symbol And Hazard Pictorials Definitions

    Third Edition - First Printing October 2016 Symbol and Hazard Pictorials Definitions No people under Maintain required Electrocution Crush hazard. No people under Read the operator's load clearance. hazard load manual. Explosion hazard Do not use. Apply maintenance Always wear seat Crush hazard.

  • Page 8: General Safety

    October 2016 Third Edition - First Printing General Safety for GTH 2506 Stage 3A GTH-2506 - GTH 3007 Part No. 57.0009.0631...
  • Page 9 Third Edition - First Printing October 2016 General Safety for GTH 2506 Stage 3A Part No. 57.0009.0631 GTH-2506 - GTH 3007...
  • Page 10 October 2016 Third Edition - First Printing General Safety for GTH 2506 Stage 3B GTH-2506 - GTH 3007 Part No. 57.0009.0631...
  • Page 11 Third Edition - First Printing October 2016 General Safety for GTH 2506 Stage 3B Part No. 57.0009.0631 GTH-2506 - GTH 3007...
  • Page 12 October 2016 Third Edition - First Printing General Safety for GTH 3007 Stage 3A GTH-2506 - GTH 3007 Part No. 57.0009.0631...
  • Page 13 Third Edition - First Printing October 2016 General Safety for GTH 3007 Stage 3A Part No. 57.0009.0631 GTH-2506 - GTH 3007...
  • Page 14 October 2016 Third Edition - First Printing General Safety for GTH 3007 Stage 3B GTH-2506 - GTH 3007 Part No. 57.0009.0631...
  • Page 15 Third Edition - First Printing October 2016 General Safety for GTH 3007 Stage 3B Part No. 57.0009.0631 GTH-2506 - GTH 3007...

  • Page 16: Work Area Safety

    Do not alter or disable machine components that in Do not use attachments which are not approved by any way affect safety and stability. Genie. Do not replace items critical to machine stability with Do not operate the machine if the load chart is missing.
  • Page 17 Third Edition - First Printing October 2016 Work Area Safety Traveling on Slopes Hazards Fall Hazards When driving, keep the boom at Always wear a seat belt when or below horizontal and keep the operating the machine. load close to the ground. When the machine is unloaded, travel with the forks Always remain completely inside the cab when or attachment downhill.
  • Page 18 October 2016 Third Edition - First Printing Work Area Safety Collision Hazards Falling Object Hazards Operate the machine at speeds that will keep the Do not put the transmission into gear unless the load under control. Start and stop movements parking brake is set.
  • Page 19 An air leak or hydraulic leak can penetrate and/or burn skin. Be sure all maintenance has been performed as specified in this manual and the appropriate Genie R e l i e v e p r e s s u r e b e f o r e service manual.
  • Page 20 October 2016 Third Edition - First Printing Work Area Safety Component Damage Hazards Explosion and Fire Hazards Do not use any battery or charger greater than 12V Do not start the engine if you smell or detect liquid to jump-start the engine. petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
  • Page 21 Third Edition - First Printing October 2016 Work Area Safety Electrocution Hazards Do not use the machine as a ground for welding. This machine is not electrically insulated and will not provide protection from contact with or proximity to Always contact the electrical power line owner. The electrical current.
  • Page 22 October 2016 Third Edition - First Printing Work Area Safety Battery Safety Electrocution Hazard Burn Hazards Avoid contact with electrical terminal Batteries contain acid. Always wear protective Using the Charger (if equipped), be sure the device clothing and eye wear when works at 12 Volt and doesn't exceed 15 Ampere.

  • Page 23: Safety Precautions

    Third Edition - First Printing October 2016 Safety Precautions Requirements for Machine Requirements for service Operators personnel Operators who use the machine regularly or Personnel in charge of the machine maintenance occasionally (i.e. for transport reasons) shall have shall be qualified, specialised in the maintenance the following prerequisites: of telehandlers, and shall have the following health:...
  • Page 24 October 2016 Third Edition - First Printing Safety Precautions Working clothes Personal protective equipment During work, but especially when maintaining or Under special working conditions, the following repairing the machine, operators must wear suitable personal protective equipment should be used: protective clothing: •...
  • Page 25 Third Edition - First Printing October 2016 Safety Precautions Control Indicators and Interlocks Seat Interlock Several control indicators and interlocks have been This micro switch is located inside the seat cushion, fitted to the machine. They must never be tampered and it prevents any machine transmission movements with or removed.

  • Page 26: Legend

    October 2016 Third Edition - First Printing Legend 1. Left/right level indicator 7. Fuel filler 2. Operator’s manual storage 8. Hydraulic oil level gauge (door internal side) 9. Engine (on opposite side of 3. Left rear view mirror machine) 4. Right rear view mirrors 10.

  • Page 27: Controls

    Third Edition - First Printing October 2016 Controls GTH-2506 09.4618.0834 Part No. 57.0009.0631 GTH-2506 - GTH-3007...
  • Page 28 October 2016 Third Edition - First Printing Controls Control Panel 16. Work lights switch (if equipped) 1. Steering wheel 17. Steering column tilt adjustment lock 2. Emergency stop push-button 18. A/C switch (if equipped) 3. Seat controls 19. Cab heater fan switch 4.
  • Page 29 Third Edition - First Printing October 2016 Controls Steering wheel Parking brake switch Turn the steering wheel to the right to turn the Push the bottom of the rocker switch to turn the parking brake on. Push the top of the switch to front wheels to the right.
  • Page 30 October 2016 Third Edition - First Printing Controls Push the bottom of the switch to turn the cab Push the bottom of the rocker switch to select heater fan on: first position for low speed and job-site mode. Push the top of the rocker switch second position for high speed.
  • Page 31 Third Edition - First Printing October 2016 Controls °c 1230 engine rpm 000000.0 Instrument Panel 14. Not active 1. Low engine oil pressure indicator light 15. Engine coolant temperature gauge with high 2. Parking brake engaged indicator light coolant temperature indicator light 3.
  • Page 32 October 2016 Third Edition - First Printing Controls 1 Low engine oil pressure indicator light 12 Engine Critical Fault indicator light When illuminated this light indicates that the engine This light comes on to warn of a problem with the oil pressure is too low which can lead to machine engine.

  • Page 33: Inspections

    Third Edition - First Printing October 2016 Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection. The pre-operation inspection is a visual inspection Do Not Operate Unless: performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator ...
  • Page 34 October 2016 Third Edition - First Printing Inspections Pre-operation Inspection  Be sure that the operator’s and safety manuals  Limit switches are complete, legible and in the storage container  Lights, alarms and beacons located in the cab.  Pins, nuts, bolts and other fasteners ...
  • Page 35 Third Edition - First Printing October 2016 Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 36 October 2016 Third Edition - First Printing Inspections Function Tests Test the Function Joystick Select a test area that is firm, level and free of obstruction. Be sure there is no load on the forks Using the function joystick, momentarily raise or attachment.
  • Page 37 Third Edition - First Printing October 2016 Inspections 13 Straighten the wheels. 22 Move the transmission control lever to the reverse direction. Push down lightly on the accelerator 14 Rotate the steering mode selector to the middle pedal to increase the RPM’s and slowly let up on position to select two-wheel steer.
  • Page 38 October 2016 Third Edition - First Printing Inspections Test the Road Transfer Mode Test the Emergency Stop Push button 28 Set the steering mode selector to road transfer mode. 35 Press the Emergency Stop Push button down during a movement. 29 Attempt to: operate the boom ...
  • Page 39 Third Edition - First Printing October 2016 Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions or debris Do Not Operate Unless:  sloped surfaces  You learn and practice the principles of safe ...
  • Page 40 09.4618.1687 Label - Control Lever Label - Control Lever with Lock/Unlock 09.4618.1689 (if equipped) 09.4618.1458 Warning - Tip Over, Respect Capacity 09.4618.0390 Cosmetic - Genie GTH-2506 09.4618.0930 Cosmetic - Genie GTH-2506 1258639 Cosmetic - Genie 09.4618.1645 Label - Load Limiting System Disabling GTH-2506 - GTH-3007 Part No.
  • Page 41 Third Edition - First Printing October 2016 Inspections 82560 09.4618.0390 09.4618.1670 237720 09.4616.0102 09.4618.0776 09.4618.1423 09.4618.1818 215646 09.4618.1375 09.4618.1681 09.4618.1645 09.4618.1999 09.4618.1690B 237721 09.4618.1781 09.4618.1681 09.4618.1398 09.4618.1691 09.4618.0922 09.4618.1458 09.4618.1782 09.4618.0390 09.4618.1713 09.4618.1687 1272242 09.4616.1679 09.4618.0924 09.4618.1678 09.4618.1742 09.4618.0922 09.4618.0923 09.4618.1458 237726 1258639...
  • Page 42 Label - Control Lever with Lock/Unlock 09.4618.1689 09.4618.1515 Label - MANITOU Fork (if equipped) 09.4618.1458 Warning - Tip Over, Respect Capacity 09.4618.0390 Cosmetic - Genie GTH-2506 09.4618.0930 Cosmetic - Genie GTH-2506 1258639 Cosmetic - Genie Label - Load Limiting System 09.4618.1645...
  • Page 43 Third Edition - First Printing October 2016 Inspections 82560 09.4618.0390 09.4618.1670 237720 09.4616.0102 09.4618.0776 09.4618.1423 09.4618.1818 215646 09.4618.1375 09.4618.1681 09.4618.1645 09.4618.1999 09.4618.1690B 237721 09.4618.1781 09.4618.1681 09.4618.1398 09.4618.1691 09.4618.0922 09.4618.1458 09.4618.1782 09.4618.2026 09.4618.1829 09.4618.0390 09.4618.1687 09.4618.1713 1272242 09.4616.1679 09.4618.0924 09.4618.1678 09.4618.1742 09.4618.0922 09.4618.0923 09.4618.1458...
  • Page 44 October 2016 Third Edition - First Printing Inspections Inspection for Road Homologation Configuration Pos. Part Number Switzerland Italy 09.4618.0339 Max Speed 20 km/h 09.4618.0276 Reflecting Yellow Decal 56.0010.0020 Orange Reflector 09.0803.0081 Wheel Chock 09.4616.0155 Homologation Plate 09.4616.0153 Homologation Plate GTH-2506 - GTH-3007 Part No.
  • Page 45 Label - Control Lever with Lock/Unlock 09.4618.1689 (if equipped) 09.4618.1458 Warning - Tip Over, Respect Capacity 09.4618.1992 Cosmetic - Genie GTH-3007 09.4618.1993 Cosmetic - GTH -3007 09.4618.1994 Cosmetic - Genie GTH-3007 1258639 Cosmetic - Genie 09.4618.1645 Label - Load Limiting System Disabling Part No.
  • Page 46 October 2016 Third Edition - First Printing Inspections 82560 09.4618.1670 09.4618.1419 09.4616.1993 09.4616.0002 09.4618.1818 237720 09.4618.1375 09.4618.1025 09.4618.0776 215646 09.4618.1682 09.4618.1645 09.4618.1995 09.4618.1999 09.4618.1781 237721 09.4618.1782 09.4618.1682 09.4618.1423 09.4618.1398 09.4618.1691 09.4618.0922 09.4618.1458 09.4618.1992 09.4618.1687 09.4618.1713 09.4618.1689 1272242 09.4618.1679 09.4618.0924 09.4618.0923 09.4618.1678 09.4618.1742 09.4618.0922...
  • Page 47 Label - Control Lever with Lock/Unlock 09.4618.1689 (if equipped) 09.4618.1458 Warning - Tip Over, Respect Capacity 09.4618.1992 Cosmetic - Genie GTH-3007 09.4618.1993 Cosmetic - GTH-3007 09.4618.1994 Cosmetic - Genie GTH-3007 1258639 Cosmetic - Genie 09.4618.1645 Label - Load Limiting System Disabling Part No.
  • Page 48 October 2016 Third Edition - First Printing Inspections 82560 09.4618.1670 09.4618.1419 09.4618.1993 09.4616.0002 09.4618.1818 237720 09.4618.1375 09.4618.1025 09.4618.0776 215646 09.4618.1682 09.4618.1645 09.4618.1995 09.4618.1999 09.4618.1781 237721 09.4618.1782 09.4618.1682 09.4618.1423 09.4618.1398 09.4618.1691 09.4618.0922 09.4618.1458 09.4618.1829 09.4618.1687 09.4618.1992 09.4618.2026 09.4618.1713 09.4618.1689 1272242 09.4618.1679 09.4618.0924 09.4618.1678 09.4618.1742...

  • Page 49: Switzerland

    Third Edition - First Printing October 2016 Inspections Inspection for Road Homologation Configuration Pos. Part Number Switzerland Italy 09.4618.0339 Max Speed 20 km/h 09.4618.0276 Reflecting Yellow Decal 56.0010.0020 Orange Reflector 09.0803.0081 Wheel Chock 09.4616.0155 Homologation Plate 09.4616.0153 Homologation Plate Part No. 57.0009.0631 GTH-2506 - GTH-3007...

  • Page 50: Operating Instructions

    October 2016 Third Edition - First Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals. Do Not Operate Unless: A variable reach rough terrain forklift truck is defined as a wheeled type truck designated...
  • Page 51 Third Edition - First Printing October 2016 Operating Instructions Adjusting the Seat Fastening the Seat Belts Sit correctly in the driving seat; then: • The seat belt is equipped with a reel retractor. • To fasten the belt, pull tab 1 and push it into To adjust the seat position, move the lever A and buckle 2.
  • Page 52 October 2016 Third Edition - First Printing Operating Instructions Adjusting the mirrors The machine is fitted with five rear view mirrors. To adjust their positions, manually rotate them to the position(s) which provides optimal visibility. 1. Allows checking the area behind the machine, on the right-hand side.
  • Page 53 Third Edition - First Printing October 2016 Operating Instructions Parking Brake Starting in Cold Condition Always use the parking brake switch to apply the In cold conditions, 20°F / -6°C and below, warm parking brake before raising the boom. the engine for 5 minutes before operating to prevent hydraulic system damage.
  • Page 54 October 2016 Third Edition - First Printing Operating Instructions Emergency Exit Transmission Control Lift up the two levers and remove the wing nuts Use the transmission control lever to control the securing the levers to the frame direction of machine travel. Step on the service brake pedal before putting the transmission into gear.
  • Page 55 Third Edition - First Printing October 2016 Operating Instructions Transporting a Load Raising and Placing a Load Center the load on the forks. Position the load so The load chart in the cab shows the operating that it is completely against the back of the fork limits of a properly maintained and operated frame.
  • Page 56 October 2016 Third Edition - First Printing Operating Instructions Placing the load Travel to the desired work site and carefully stop the machine. Put the transmission in neutral. Apply the parking brake. Gradually move the controller to raise and extend the boom to the required height. Gradually move the controller to raise and retract the boom.
  • Page 57 Third Edition - First Printing October 2016 Operating Instructions Controller movements - Function Joystick Function Joystick with Function Joystick with enable switch enable switch (B) and yellow roller switch (C) Hydraulic quick coupling (if equipped) Lock or unlock hydraulic quick coupling by simultaneously pressing hydraulic quick coupling lock/unlock switch, functions joystick enable button (B) and white thumb...
  • Page 58 October 2016 Third Edition - First Printing Operating Instructions Load Limiting System control panel At the back of the driving place there is a unit which lets you manage the load limiting system of the machine. The collected data, processed in relation to the attachment used, are continuously compared with the data stored in the program memory.
  • Page 59 Third Edition - First Printing October 2016 Operating Instructions Using The Load Charts Load limiting system general alarm indicator light stays on together with LED L8 which starts flashing The load charts installed on the cab indicate the representing an alarm code. maximum allow load in relation to the boom extension and the type of attachment.
  • Page 60 October 2016 Third Edition - First Printing Operating Instructions Quick Attach Instructions Version with mechanical locking Version with hydraulic locking (optional) 1 Drive to the place where you will release the 1. Drive to the place where you will release the mounted attachment (when possible, a solid mounted attachment (when possible, a solid and sheltered site).
  • Page 61 Third Edition - First Printing October 2016 Operating Instructions Jump Starting the Machine Disconnect one end of the second jumper cable from the negative (-) post of the booster Jump starting at the battery or battery replacement battery. is required when the battery is discharged to the Disonnect the other end of the second jumper point where the battery will not crank the starter.
  • Page 62 October 2016 Third Edition - First Printing Operating Instructions Engine Condition Indicator If the Alert indicator light and/or the Engine Critical Fault indicator light switches on, contact service personnel. After Each Use Select a suitable parking location—firm level surface, clear of obstruction and traffic. Retract and lower the boom to the stowed position.
  • Page 63 Third Edition - First Printing October 2016 Operating Instructions Moving a disabled machine 5. Screw in the brake release screws (A), 1/4 turn Tow the machine only when no alternative is possible, at a time, in sequence, until the torque drops off since this operation may result in serious damage to sharply (the wheels are free).

  • Page 64: Parking And Storage

    October 2016 Third Edition - First Printing Parking and Storage Short inactivity Machine storage Always park the machine in a safe way after a working In case of extended inactivity of the machine, follow day, a shift and at night. the above precautions.
  • Page 65 Third Edition - First Printing October 2016 Parking and Storage Cleaning and washing the Machine disposal machine At the end of the machine life, call in a specialized firm to dispose of it in compliance Clean the machine in accordance with the following with the local or national regulations.

  • Page 66: Transport And Lifting Instructions

     Be sure the vehicle capacity, loading surfaces  Genie customers needing to containerize any and chains or straps are sufficient to withstand lift or Genie product should source a qualified the machine weight. Genie telehandlers are freight forwarder with expertise in preparing, very heavy relative to their size.
  • Page 67 Third Edition - First Printing October 2016 Transport and Lifting Instructions - GTH-2506 Securing to Truck or Trailer for Transit Securing the Chassis Turn the key switch to the off position and remove Use chains of ample load capacity. the key before transporting. Use a minimum of 4 chains.
  • Page 68 October 2016 Third Edition - First Printing Transport and Lifting Instructions - GTH-2506 Lifting Instructions Fully lower and retract the boom. Determine the center of gravity of your machine using the picture on this page. Remove all loose items on the machine. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.
  • Page 69 Third Edition - First Printing October 2016 Transport and Lifting Instructions - GTH-3007 Securing to Truck or Trailer for Transit Securing the Chassis Turn the key switch to the off position and remove Use chains of ample load capacity. the key before transporting. Use a minimum of 4 chains.
  • Page 70 October 2016 Third Edition - First Printing Transport and Lifting Instructions - GTH-3007 Lifting Instructions Fully lower and retract the boom. Determine the center of gravity of your machine using the picture on this page. Remove all loose items on the machine. Observe and Obey: Attach the rigging only to the designated lifting points on the machine.

  • Page 71: Maintenance

    Third Edition - First Printing October 2016 Maintenance Check the Tire Pressure Tip-over hazard. An over-inflated tire can Observe and Obey: explode which may compromise machine stability and cause the machine to tip over.  Only routine maintenance items specified in this Tip-over hazard.
  • Page 72 October 2016 Third Edition - First Printing Maintenance Check the Engine Oil Level Check the Hydraulic Oil Level Maintaining the proper engine oil level is essential Maintaining the hydraulic oil at the proper level is to good engine performance and service life. essential to machine operation.
  • Page 73 Third Edition - First Printing October 2016 Maintenance Check the Engine Coolant Level - Check the Battery Liquid Cooled Models Proper battery condition is essential to good machine performance and operational safety. Maintaining the engine coolant at the proper level Improper fluid levels or damaged cables and is essential to engine service life.
  • Page 74 October 2016 Third Edition - First Printing Maintenance Scheduled Maintenance Machines that have been out of service for more Checklist A than three months must receive the quarterly inspection before they are put back into service. Manuals and decals Pre-operation inspect Model Function tests Lubricate the boom...
  • Page 75 Maintenance Inspect the Manuals and Decals 3 Open the operator's manual to the decals Genie specifications require that this procedure be inspection section. Carefully and thoroughly performed every 8 hours or daily, whichever comes inspect all decals on the machine for legibility first.
  • Page 76 Third Edition - First Printing Maintenance Perform Pre-operation Inspection Perform Function Tests Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes performed every 8 hours or daily, whichever comes first.
  • Page 77 Maintenance Lubricate the Boom Perform Engine Maintenance - Perkins Models Genie specifications require that this procedure be Engine specifications require that this procedure be performed every 8 hours or daily, whichever comes performed every 8 hours or daily, whichever comes first.
  • Page 78 R e q u i r e d m a i n t e n a n c e p r o c e d u r e s a n d Dana Axle ASM-194 Service Manual additional axle information is available in the Dana Axle ASM-194 Service Manual Dana Axle Service Manual Dana Axle Service Manual Genie part number 57.4700.0026 (Genie Instructions Library) Genie part number 57.4700.0026 (Genie Instructions Library) GTH-2506 - GTH-3007 Part No.

  • Page 79: Attachments

    Attachments Genie Approved Attachments List This machine can be equipped with several attachments. GTH-2506: Use only Genie approved attachments specified in this section. • Floating Forks (part number 55.0750.0112) Information about how to fit and replace attachments • FEM 2 Plate and Forks Kit on the machine can be found in section “Quick Attach...
  • Page 80 (part number 59.0802.3027) • Mechanical jib 4m lenght/ 900kg capacity (part number 59.0802.3028) Information for use of this attachment is described in the specific attachments operator’s manual available on official Genie site www.genielift.com/en/service- support/manuals GTH-2506 - GTH-3007 Part No. 57.0009.0631...
  • Page 81 Third Edition - First Printing October 2016 Attachments Overturning Hazards Suspended Load Hazards Work Area Safety Do not lift a suspended load without the proper and legible load capacity chart for the attachment/ General Safety telehandler combination you are using. Do not permit Do not lift a suspended load without first the load to swing...
  • Page 82 October 2016 Third Edition - First Printing Attachments All movements of the load must be accomplished Do not attempt to cross inclines as the load gradually and at the slowest practical speed to center will move towards the tipping line, thereby prevent the load from swinging.
  • Page 83 Third Edition - First Printing October 2016 Attachments Fall Hazards Falling Object Hazards Do not lift or suspend personnel. Do not raise the load into the fall zone shown. Don’t use the shovel for rising or transporting people. Collision Hazards Be sure that the load is clear of any adjacent obstacles before lifting.
  • Page 84 October 2016 Third Edition - First Printing Attachments Travelling Lifting a Suspended Load Be sure that the path of travel is level and capable Verify that landing point is level and can safely of supporting the telehandler with its load. support the load.
  • Page 85 Third Edition - First Printing October 2016 Attachments Placing the Load Signal Person Ask a signal person to assist with placing the A signal person is recommended when: load if visibility will be obstructed at the point of The point of operation, meaning the load travel or operation.
  • Page 86 October 2016 Third Edition - First Printing Attachments STOP. With arm EMERGENCY STOP. With both arms extended HOIST. With upper RAISE BOOM. With extended horizontally to horizontally to the side, palms down, arms are arm extended to the arm extended the side, palm down, swung back and forth.

  • Page 87: Specifications

    Third Edition - First Printing October 2016 Specifications GTH-2506 GTH-3007 Height, stowed 1.92 m Height, stowed 2.07 m Length, stowed, at fork-holder plate 3.84 m Length, stowed, at fork-holder plate 4.66 m Width, standard tires 1.81 m Width, standard tires 1.99 m Wheelbase 2.36 m...

  • Page 88: Load Charts

    October 2016 Third Edition - First Printing Load Charts GTH-2506, Standard Carriage GTH-2506 09.4618.1637 GTH-2506, Hook GTH-2506 70° 60° 50° 40° 30° 20° 10° 0° 2.90 m 09.4618.0835 GTH-2506 - GTH-3007 Part No. 57.0009.0631...
  • Page 89 Third Edition - First Printing October 2016 Load Charts GTH-2506, 2000 Kg Jib GTH-2506 70° 60° 50° 40° 30° 20° 10° 0° 4.51 m 09.4618.0837 GTH-2506, Bucket GTH-2506 09.4618.1426 Part No. 57.0009.0631 GTH-2506 - GTH-3007...
  • Page 90 October 2016 Third Edition - First Printing Load Charts GTH-2506, MANITOU TFF 29 653340 Fork GTH-2506 GM-1 09.4618.1515 GTH-2506 - GTH-3007 Part No. 57.0009.0631...
  • Page 91 Third Edition - First Printing October 2016 Load Charts GTH-3007, Standard Carriage GTH-3007 67° 60° 50° 40° 30° 0.6 m 20° 10° 0° -2.9° 3.99 m 09.4618.2016 GTH-3007, Hook GTH-3007 09.4618.2022 Part No. 57.0009.0631 GTH-2506 - GTH-3007...
  • Page 92 October 2016 Third Edition - First Printing Load Charts GTH-3007, 2000 Kg Jib GTH-3007 09.4618.2023 GTH-3007, 900 Kg Jib GTH-3007 09.4618.2024 GTH-2506 - GTH-3007 Part No. 57.0009.0631...
  • Page 93 Third Edition - First Printing October 2016 Load Charts GTH-3007, Bucket GTH-3007 09.4618.2025 Part No. 57.0009.0631 GTH-2506 - GTH-3007...

  • Page 94: Test

    October 2016 Third Edition - First Printing Test Diagrammatic Representation Of Lorry Trailer Condition Test Results r=12m 9,5 m 45° 45° MASKING AREA GTH-2506 - GTH-3007 Part No. 57.0009.0631...
  • Page 95 Third Edition - First Printing October 2016 Test Diagrammatic Representation Of Lorry Trailer Condition Test Results MASKING AREA Part No. 57.0009.0631 GTH-2506 - GTH-3007...
  • Page 96 October 2016 Third Edition - First Printing Test Overload Test Procedure Telehandler coupled to attachments with fixed centre of load (Forks, Bucket, Clamps): 1,33 x Q Ref. Standard EN1459 Q = Nominal Rated Load Capacity Telehandler coupled to attachments with oscillating centre of load (Hook, Jib, Hoist): 1,33 x Q + 0,1 x Fb on tires 1,25 x Q + 0,1 x Fb on outriggers Ref.

  • Page 97: Ec Declaration Of Conformity

    TEREX Global GmbH hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive. The machinery described below is suitable for Genie telehandlers, models specified in the user manual. Model/Type: Description:...
  • Page 98 www.genielift.com...

This manual is also suitable for:

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