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Genie GS-2646 AV Operator's Manual

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See also: Maintenance Manual
Operator's Manual
GS
-2646 AV
™
GS
-2646 AV35
™
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Second Edition
Second Printing
Part No. 1274894GT

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Summary of Contents for Genie GS-2646 AV

  • Page 1 Operator's Manual -2646 AV ™ ANSI/CSA North America -2646 AV35 ™ South America Asia with Maintenance Information Second Edition Second Printing Part No. 1274894GT...

  • Page 2: Table Of Contents

    Specifications ............53 Copyright © 2012 Terex Corporation Second Edition: Second Printing, November 2017 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

     You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 4 CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...

  • Page 5: Symbol And Hazard Pictorials Definitions

    Do not set up where Maintain required Only trained Use a piece of it cannot be leveled clearance maintenance cardboard or paper to with outriggers personnel should search for leaks access compartments Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 6 Wheel load Transport diagram Tiedown Lanyard anchorage No smoking points Voltage rating for Pressure rating for Side force Wind speed power to platform air line to platform Maximum capacity Fall hazard 100% Restraint GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...

  • Page 7: General Safety

    Second Edition • Second Printing Operator's Manual General Safety General Safety * These decals are model, option or configuration specific. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 8 Operator's Manual Second Edition • Second Printing General Safety GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 9 Second Edition • Second Printing Operator's Manual General Safety Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 10 Operator's Manual Second Edition • Second Printing General Safety * These decals are model, option or configuration specific. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 11 Second Edition • Second Printing Operator's Manual General Safety Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 12 Operator's Manual Second Edition • Second Printing General Safety GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...

  • Page 13: Personal Safety

    100% tie-off when exiting and entering an elevated platform through the front gate. Do not exit or enter an elevated platform through the rear gate. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...

  • Page 14: Work Area Safety

    Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 15 Do not drive over 0.5 mph / 0.8 km/h with the position across uneven platform raised. terrain, debris, unstable or slippery surfaces and near holes and drop-offs. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 16 Do not use the machine on a moving or mobile with items of different weight or specification. surface or vehicle. Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 17 Follow the procedure on page 8 to exit or enter an elevated platform through the front gate. Close the entry gates before operating. Do not operate the machine unless the guard rails are properly installed and the entries are secured for operation. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 18 Be aware of crushing potential collision. hazards when grasping the platform guard rail. No stunt driving or horseplay while operating a machine. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 19 Be sure all maintenance has been performed as compartments. Access by the operator is only specified in this manual and the appropriate Genie advised when performing a pre-operation service manual. inspection. All compartments must remain closed and secured during operation.
  • Page 20 Lower the platform. Turn the selector switch to the off position. If equipped, remove the key. Disconnect the battery pack and lock the battery tray to secure from unauthorized use. Charge the batteries. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...

  • Page 21: Legend

    18 Battery charger (on battery side of machine) 19 Tilt alarm 20 Inverter (optional) 21 Safety arm 22 Platform extension 23 Air line to platform (optional) 24 GFCI outlet 25 Rear entry gate Part No. 1274894GT GS-2646 AV • GS-2646 AV35...

  • Page 22: Controls

    Press and hold this button to activate the lift selector switch to the off position and the function. machine will be off. Turn the selector switch to 11 Platform up button the ground position and the ground controls will operate. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 23 12 Platform down button 13 Lift function enable button Press and hold this button to activate the lift function. 14 Platform up button Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 24 Press this button to activate the Lift function button slow drive function. The indicator Push this button to activate the lift light will be on when slow drive is function. selected. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 25 Move the control handle in the platform extend/retract function. direction indicated by the blue arrow and the platform will extend. Move the control handle in the direction indicated by the yellow arrow and the platform will retract. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...

  • Page 26: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 27  Alarms and beacons (if equipped)  Nuts, bolts and other fasteners  Brake release components  Safety arm  Platform extension  Scissor pins and retaining fasteners  Platform control joystick Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 28 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 29 Result: The platform should raise. 14 Press and hold the lift function enable button, and press the platform down button. Result: The platform should lower. The descent alarm should sound while the platform is lowering. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 30 29 Press and hold the function enable switch on the control handle. Slowly move the control handle in the direction indicated by the yellow arrow. Result: The platform should lower. The descent alarm should sound while the platform is lowering. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 31 43 Press the thumb rocker switch on top of the control handle in the direction indicated by the yellow triangle, on the control panel. Result: The steer wheels should turn in the direction indicated by the yellow triangle. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 32 Result: The platform extend function and the platform retract function should not work. Note: The brakes must be able to hold the machine on any slope it is able to climb. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 33 70 Close the front entry gate. 71 Fully retract the powered extension deck to the stowed position (if equipped). Fully lower the platform to the stowed position. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 34 Result: The pothole guards should not move. 93 Lower the platform. 84 Lower the platform. 94 Remove the 2x4 or similar piece of wood. Result: The pothole guards should return to the stowed position. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 35 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up, and operating the machine. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 36 28235 Label – Power to Platform, 115V 214718 Label – Minimum Forklift Capacity, 28236 Warning – Improper Operation 5400 lbs / 2449 kg, GS-2646 AV 28373 Label – Forklift Pocket 214719 Label – Forklift Point 31060 Danger – Tip-over Hazard, Limit Switch 214720 Instructions –...
  • Page 37 Second Edition • Second Printing Operator's Manual Inspections Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 38 Label – Lanyard Anchorage Point 214724 Label – Wheel Load, GS-2646 AV35 43618 Label – Directional Arrows 215879 Label – Wheel Load, GS-2646 AV 43658 Label – Power to Charger, 230V 230731 Cosmetic – Genie GS-2646 AV 44980 Label – Power to Charger, 115V 1256702 Overlay –...
  • Page 39 Second Edition • Second Printing Operator's Manual Inspections Part No. 1274894GT GS-2646 AV • GS-2646 AV35...

  • Page 40: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 41 Emergency Stop buttons to the on position. To Position Platform Press and hold the lift enable button. Press the platform up or platform down button. Drive and steer functions are not available from the ground controls. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 42 The extension deck must be in the stowed position and the platform gates fully closed before operating the drive and lift functions. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 43 Machine travel speed is restricted when the platform is raised. Battery condition will affect machine performance. Machine drive speed and function speed will drop when the battery level indicator is flashing. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 44 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum slope or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 45 (lift and drive disabled) Function Disabled (all functions) For further information, please consult the LO Flashing appropriate Genie Service Manual. A code and a description of a code can also be viewed at the ground controls LCD display. Part No. 1274894GT...
  • Page 46 Rotate the safety arm away from the machine and let it hang down. Lower the platform until the safety arm rests securely on the link. Keep clear of the safety arm when lowering the platform. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 47  Do not use an external charger or booster Check the battery acid level when the charging battery if machine is equipped with a Genie cycle is complete. Replenish with distilled charger. water to the bottom of the fill tube. Do not ...

  • Page 48: Transport And Lifting Instructions

    Transportation regulations, other localized operation. regulations, and their company policy.  Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing, loading and securing construction and lifting equipment for international shipment. ...
  • Page 49 Push the red Emergency stop button at both the ground and platform controls to the off position. Towing the Genie GS-2646 AV and GS-2646 AV35 is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2 km/h.
  • Page 50 Always use the extension deck lock when the Use a minimum of 2 chains or straps. machine is transported. Turn the selector switch to the off position before Adjust the rigging to prevent damage to the chains. transporting. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...
  • Page 51 Lifting the machine from the the battery side or ground control side can result in component damage. Part No. 1274894GT GS-2646 AV • GS-2646 AV35...
  • Page 52 Center of Gravity Table Model X Axis Y Axis 33.5 in 28.2 in GS-2646 AV 85.1 cm 71.6 cm 33.6 in 25.1 in GS-2646 AV35 85.3 cm 63.7 cm GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...

  • Page 53: Maintenance

    Result: The hydraulic oil level should be  Use only Genie approved replacement parts. between the marks on the tank. FULL Add oil as needed. Do not overfill. Maintenance Symbols Legend...
  • Page 54 Be sure that the battery hold-down brackets are in place and secure. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. GS-2646 AV • GS-2646 AV35 Part No. 1274894GT...

  • Page 55: Specifications

    See serial label for specific machine weight.) should be used only with adequate safety factors. Power source 4 Batteries, 6V 225AH Continuous improvement of our products is a Genie System voltage policy. Product specifications are subject to change without notice or obligation.
  • Page 56 See serial label for specific machine weight.) should be used only with adequate safety factors. Power source 4 Batteries, 6V 225AH Continuous improvement of our products is a Genie System voltage policy. Product specifications are subject to change without notice or obligation.

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Gs-2646 av35

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