Genie GTH-636 Service And Repair Manual
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Genie GTH-636 Service And Repair Manual

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See also: Service Manual , Maintenance Manual
Service and Repair Manual
GTH™-636
Serial Number Range
from GTH06E-11750
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1287209GT
Rev A
April 2018

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Summary of Contents for Genie GTH-636

  • Page 1 Service and Repair Manual Serial Number Range GTH™-636 This manual includes: from GTH06E-11750 Repair procedures Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Part No. 1287209GT Rev A April 2018...

  • Page 2: Introduction

    Copyright © 2016 by Terex Corporation 1287209GT Rev A, April 2018 Second Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. "GTH" is a trademark of Terex South Dakota, Inc.
  • Page 3 Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 1287209GT GTH-636...

  • Page 4: Serial Number Legend

    4 Sequence number From September 1, 2016 1 Model 1 Serial label (located inside riser, cab side) 2 Facility code 2 Serial number (stamped on chassis) 3 Sequence number 3 Serial label (located inside fork frame) GTH-636 Part No. 1287209GT...

  • Page 5: Safety Rules

     You read, understand and obey: • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations  You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 1287209GT GTH-636...
  • Page 6 Be sure that your workshop or work area warrants it. is properly ventilated and well lit. Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. GTH-636 Part No. 1287209GT...

  • Page 7: Table Of Contents

    How to Use the Quick Attachment ..............13 How to Replace the Retraction Chain ............. 14 How to Replace the Extension Chains ............16 How to Remove the Boom ................18 How to Disassemble the Boom ............... 20 Part No. 1287209GT GTH-636...
  • Page 8 How to Install the Function ................38 How to Prime the Function Pump ..............38 How to Adjust the Function Pump Standby Pressure ........39 How to Adjust the Function Pump Pressure Compensator ......40 viii GTH-636 Part No. 1287209GT...
  • Page 9 Introduction ......................67 Fuse Panel Layout ....................68 Electrical Component & Wire Color Abbreviation Legend ........69 Telematics Connector Pin Legend ............... 72 Electrical Symbol Legend ..................74 Hydraulic Symbols Legend ................... 75 Harness Map Legend ................... 76 Part No. 1287209GT GTH-636...
  • Page 10 Harness Map - Options Enclosed Cab with HVAC..........89 Electrical Schematics ..................91 Electrical Schematic - View 1 ................92 Electrical Schematic - View 2 ................93 Electrical Schematic - Deutz T4F Eng Harness ........... 96 Hydraulic Schematic ..................... 97 Hydraulic Schematics ..................99 GTH-636 Part No. 1287209GT...

  • Page 11: Specifications

    6 to 8 seconds Wheel width 10 in 25.4 cm Fork tilt down 5 to 7 seconds Fluid capacities Fuel tank 27 gallons 102.2 liters Hydraulic tank 19 gallons 71.9 liters Hydraulic system 31.5 gallons (including tank) 119.2 liters Part No. 1287209GT GTH-636...

  • Page 12: Hydraulic Oil Specifications

    Hydraulic fluids may be incompatible due to the Hydraulic Fluid Specifications differences in base additive Genie specifications require hydraulic oils which are chemistry. When incompatible designed to give maximum protection to hydraulic fluids are mixed, insoluble systems, have the ability to perform over a wide...
  • Page 13 Note: Do not operate the machine when the 5606A hydraulic fluid, or ambient temperature is below -20°F / -29°C with equivalent, when ambient Rando HD Premium MV. temperatures are consistently above 32°F / 0°C may result in component damage Part No. 1287209GT GTH-636...
  • Page 14 @ 104°F / 40°C 33.8 Brookfield Viscosity cSt @ -4°F / -20°C cSt @ -13°F / -25°C 702.4 cSt @ -40°F / -40°C 2624 Flash point >100 Pour point -76°F / -60°C Maximum continuous operating 103°F / 75°C temperature GTH-636 Part No. 1287209GT...

  • Page 15: Hydraulic Component Specifications

    (measured at test port TS) 182.7 bar Parking brake relief valve pressure, 350 psi maximum 24.1 bar (measured at test port TPB) Joystick relief valve pressure, maximum 400 psi (measured at test port TJ) 27.5 bar Part No. 1287209GT GTH-636...

  • Page 16: Deutz Td 2.9 Engine Specifications

    Above 5°F / -15°C 15W-40 9 to 12 mm Unit ships with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Manual for your engine. GTH-636 Part No. 1287209GT...

  • Page 17: Dana Vdt12000 Transmission Specifications

    Planetary Chevron Supreme 85W90 (API GL5) Manual. ends Dana VDT12000 Service Manual For additional axle information, refer to the Genie part number 218706 Dana 212 Axle Service Manual. Dana 212 Axle Service Manual Genie part number 1259569 Part No. 1287209GT...

  • Page 18: Hydraulic Hose And Fitting Torque Specifications

    SAE O-ring Boss Port (tube fitting - installed into Aluminum) Your machine is equipped with Parker Seal-Lok™ (all types) ORFS or 37° JIC fittings and hose ends. Genie SAE Dash Size Torque specifications require that fittings and hose ends be...

  • Page 19: Torque Procedure

    Refer to Illustration 1. hose end are custom-size O-rings. They are not standard size O-rings. They are available in the O-ring field service kit (Genie part number 49612). Lubricate the O-ring before installation. Be sure the O-ring face seal is seated and retained properly.
  • Page 20 Tighten the hex nut until the mark on the hex nut is aligned with the second mark on the body hex fitting. Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. GTH-636 Part No. 1287209GT...

  • Page 21: Repair Procedures

     Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.

  • Page 22: About This Section

    Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. GTH-636 Part No. 1287209GT...

  • Page 23: Boom Components

    Position the boom so that the quick attach pin on the boom is below and centered between the hooks on the attachment. Raise the boom until the pin is secured n the hooks on the attachment. Part No. 1287209GT GTH-636...

  • Page 24: How To Replace The Retraction Chain

    Extension Cylinder in the Repair section. Remove the retaining clip from the retaining pin and then drive the pin securing the chain anchor to the boom. Working at the pivot end of the boom, pull the chain out of the boom. GTH-636 Part No. 1287209GT...
  • Page 25 12 Working at the fork end of the boom, use the tape to carefully pull the chain through the boom just until the end of the chain is accessible. Remove the tape from the chain. 1 Retract chain anchor bolts Part No. 1287209GT GTH-636...

  • Page 26: How To Replace The Extension Chains

    5 single-chain tensioner Select a chain tensioner. Remove the bow tie clip securing the chain anchor pin to the chain assembly. Remove the chain anchor pin from the assembly and remove the chain anchor from the tensioner assembly. GTH-636 Part No. 1287209GT...
  • Page 27 19 Repeat this procedure, beginning with step 5, 1 Extension chain anchors for the other chains. 2 Retract chain anchor 11 Remove the fasteners securing the extension chain anchors to the boom tubes. Part No. 1287209GT GTH-636...

  • Page 28: How To Remove The Boom

    Select a fork level cylinder. Remove the fasteners securing the fork level cylinder rod-end pivot pin to the boom. Using a lifting strap from another overhead crane, support the rod-end of the fork level cylinder. Do not apply any lifting pressure. GTH-636 Part No. 1287209GT...
  • Page 29 12 Using the overhead crane, raise the boom to a horizontal position. Crushing hazard. The lift cylinder will fall if not properly supported when the boom is raised. 13 Remove the fasteners securing the boom pivot pin to the chassis. Part No. 1287209GT GTH-636...

  • Page 30: How To Disassemble The Boom

    Working at the pivot end of the boom, pull the unbalanced and fall when fork level hydraulic hoses from the boom and removed from the boom tube lay them to the side. number 2 if not properly supported and attached to the overhead crane. GTH-636 Part No. 1287209GT...

  • Page 31: Boom Lift Cylinder

    1 if not properly Remove the fasteners securing the lift cylinder supported and attached to the barrel-end pivot pin to the chassis. overhead crane. Note: During removal, the overhead crane strap will need to be adjusted for proper balancing. Part No. 1287209GT GTH-636...

  • Page 32: Boom Extension Cylinder

    Do not allow oil to squirt or spray. Component damage hazard. Hoses can be damaged if they are kinked or pinched. Remove the hose sheave covers. Remove the extend cylinder retaining clips from the #1 and #2 booms. GTH-636 Part No. 1287209GT...

  • Page 33: Fork Level Cylinder

    Use a soft metal drift to remove the pivot pin. Attach a lifting strap from an overhead crane to the barrel end of the fork level cylinder. Support the cylinder. Do not apply any lifting pressure. 1 Upper mount retaining fastener Part No. 1287209GT GTH-636...

  • Page 34: Hydraulic Hoses

    Use a soft metal drift to remove the pivot pin. place. Remove the cylinder from the machine. Crushing hazard. The cylinder could fall if not properly supported when the pivot pin is removed from the machine. GTH-636 Part No. 1287209GT...

  • Page 35: How To Replace The Fork Level Cylinder And/Or Auxiliary Hoses

    1 chain adjustment bolt 2 hose clamp bolt Working near the center of the boom assembly, tag, disconnect and plug the hydraulic hoses from the hydraulic hard lines under boom tube number number 1. Cap the hard lines. Part No. 1287209GT GTH-636...
  • Page 36 19 Install hose sheave covers removed in step 9. Note: Tag each hose before assembly. 20 Install the covers onto both ends of the boom. Install and securely tighten the retaining fasteners. GTH-636 Part No. 1287209GT...

  • Page 37: Operator's Compartment

    For further information or assistance, consult the gradually. Do not allow oil to Genie Product Support. squirt or spray. Bodily injury hazard. This Tag, disconnect and plug the hydraulic hose at procedure requires specific repair port JP of the secondary function manifold.

  • Page 38: Machine Controls

    Operator's cab mounting bolts 750 ft-lbs 1017 Nm dash frame. 12 Remove the fasteners securing the steer column and steer orbitral to the dash frame. 13 Lower the steer orbitral and remove the steer column from the machine. GTH-636 Part No. 1287209GT...

  • Page 39: How To Remove The Steering Wheel

    Tag, disconnect and plug the hydraulic hose at port SULS of the primary function manifold. Cap the fitting. Slowly move the steer orbitral away from the dash frame while feeding all loose hoses through the opening of the chassis. Part No. 1287209GT GTH-636...

  • Page 40: How To Remove The Joystick - Models With Electronic Joystick

    Gently rotate the brake pedal in an upwards direction and slowly move the brake pedal assembly away from the dash frame while feeding all loose hoses through the opening of the chassis. GTH-636 Part No. 1287209GT...

  • Page 41: How To Remove The Gauge Cluster Assembly

    Carefully separate the lever from the column. Grasp the edge of the dash cluster and pull the cluster through the opening in the dashboard. Tag and disconnect the wire harness from the dash cluster. Remove the dash cluster from the machine. Part No. 1287209GT GTH-636...

  • Page 42: Fuel And Hydraulic Tanks

    Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. FUEL TANK Remove the access cover above the fuel tank and the access door above the filler cap. GTH-636 Part No. 1287209GT...
  • Page 43 15 Remove the fasteners securing the tank assembly to the chassis. Remove the tank from the machine. Crushing hazard. The tank assembly could become unbalanced and fall if not properly supported when removed from the machine. Part No. 1287209GT GTH-636...

  • Page 44: Engines

    Workshop Manual. the same time, a colored warning lamp is Deutz TD2.9 Workshop Manual illuminated. Genie part number 218704 To view the fault code, push and hold the diagnostic button for 5 seconds. The fault code will be displayed on the screen, if present. If more than one code is present, quickly push the diagnostic button to cycle through the codes.

  • Page 45: Transmission

    April 2018 Service and Repair Manual Transmission Transmission How to Repair the Transmission Repair procedures and additional transmission information is available in the Dana VDT12000 Service Manual. Dana VDT12000 Service Manual Genie part number 218706 Part No. 1287209GT GTH-636...

  • Page 46: Hydraulic Pump

    Section Specifications, Hydraulic Specifications. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. GTH-636 Part No. 1287209GT...

  • Page 47: How To Remove The Function Pump

    Do not lower the open end of the case drain hose to below the fluid level of the hydraulic tank until the hose is plugged. Part No. 1287209GT GTH-636...

  • Page 48: How To Install The Function

    10 Start the engine and inspect for leaks. 11 Turn the machine off. 12 Adjust the pump pressure. Refer to Repair Procedures, How to Adjust the Function Pump Standby Pressure and How to Adjust the Function Pump Pressure Pressure Compensator. GTH-636 Part No. 1287209GT...

  • Page 49: How To Adjust The Function Pump Standby Pressure

    Turn the engine off and remove the pressure gauge. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 1287209GT GTH-636...

  • Page 50: How To Adjust The Function Pump Pressure Compensator

    Turn the engine off and remove the pressure gauge. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. GTH-636 Part No. 1287209GT...

  • Page 51: Manifolds

    The PVG manifold is located under the manifold inspection cover. Index Description Function Assembly, lift Controls boom up/down Assembly, auxiliary Controls auxiliary functions Assembly, tilt Fork tilt function Assembly, extend/retract Controls boom extend/retract Assembly, sway Controls sway function Part No. 1287209GT GTH-636...

  • Page 52: Secondary Function Manifold Components

    Steering circuit 20 ft-lbs / 27.1 Nm Solenoid valve, 2 position 3 way Differential lock up select 19-21 ft-lbs / 25.8-28.6 Nm Solenoid valve, 2 position 3 way Rear lock up select 19-21 ft-lbs / 25.8-28.6 GTH-636 Part No. 1287209GT...
  • Page 53 April 2018 Service and Repair Manual Manifolds Part No. 1287209GT GTH-636...
  • Page 54 Service and Repair Manual April 2018 Manifolds GTH-636 Part No. 1287209GT...

  • Page 55: Brake Manifold Components

    Schematic Description Function Torque Item Pressure switch, 450 psi / 31 bar Clutch cut-off pressure 11 ft-lbs / 14.9 Nm Pressure switch, 50 psi / 3.4 bar Brake light pressure (option) 11 ft-lbs / 14.9 Nm Part No. 1287209GT GTH-636...

  • Page 56: Valve Adjustments - Secondary Function Manifold

    Do not allow oil to squirt or spray. Install a 0 to 1000 psi / 0 to 100 bar pressure gauge into test port 'TPB' at the top of the secondary function manifold, Refer to Secondary Function Manifold Components. GTH-636 Part No. 1287209GT...

  • Page 57: How To Set The Differential Lock System Pressure

    Do not allow oil to gradually. Do not allow oil to squirt or spray. squirt or spray. Part No. 1287209GT GTH-636...

  • Page 58: Valve Coils

    Tag and disconnect the wiring from the coil to be tested. Test the coil resistance. Result: The resistance should be within specification, plus or minus 30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. GTH-636 Part No. 1287209GT...
  • Page 59 6. Resistor 10Ω Set a multimeter to read DC current. Genie part number 27287 Note: The multimeter, when set to read DC current, Note: The battery should read 9V DC or more when should be capable of reading up to 800 mA.

  • Page 60: Axle

    Do not allow oil to squirt or spray. Loosen the lug nuts of both wheels on the axle to be removed. Do not remove the lug nuts. GTH-636 Part No. 1287209GT...

  • Page 61: Fault Codes

    Note: Two persons will be required to safely perform some troubleshooting procedures. • Machine parked on a firm, level surface • Boom in the stowed position • Key switch in the off position with the key removed • Wheels chocked Part No. 1287209GT GTH-636...

  • Page 62: Diagnostic Display

    ECM has detected. These fault codes may be recalled by service personnel at a later time even if the condition which caused the engine fault has ceased to exist. Note: Additional hardware will be necessary to access stored codes. GTH-636 Part No. 1287209GT...

  • Page 63: Deutz Td 2.9 L4 Engine Fault Codes

    Actuator EGR-Valve; open load Sensor error water in fuel; signal range Actuator error EGR-Valve; signal range check high check high Sensor error water in fuel; signal range check low Water in fuel level prefilter; maximum value exceeded Part No. 1287209GT GTH-636...
  • Page 64 High charged air cooler temperature; shut check high off threshold exceeded Sensor error rail pressure; signal range Sensor error charged air temperature; check low signal range check high Sensor error charged air temperature; signal range check low GTH-636 Part No. 1287209GT...
  • Page 65 Sensor ambient air temperature; plausibility error Sensor camshaft speed; disturbed signal Intake air sensor; plausibility error Sensor error intake air; signal range check high Sensor error intake air sensor; signal range check low Part No. 1287209GT GTH-636...
  • Page 66 Injector 1 (in firing order); short circuit Physical range check low for EGR High side to low side short circuit in the differential pressure injector 1 (in firing order) Sensor error differential pressure Venturiunit (EGR); signal range check low GTH-636 Part No. 1287209GT...
  • Page 67 Cold start aid relay; over temperature error Cold start aid relay error. Timeout Error of CAN-Receive-Frame Cold start aid relay open load TSC1TE; Setpoint 1079 13 Sensor supply voltage monitor 1 error (ECU) 1080 13 Sensor supply voltage monitor 2 error (ECU) Part No. 1287209GT GTH-636...
  • Page 68 1231 14 CAN-Bus 1 "BusOff-Status" 1180 1 Physical range check low for exhaust gas 1235 14 CAN-Bus 2 "BusOff-Status" temperature upstream turbine 1180 1 Turbocharger Wastegate CAN feedback; shut off threshold exceeded GTH-636 Part No. 1287209GT...
  • Page 69 Exhaust gas recirculation; AGS sensor has "burn off" not performed gas temperature upstream (DOC) 2797 4 Injector diagnostics; timeout error of short 4765 Physical range check low for exhaust circuit to ground measurement cyl. Bank 0 gas temperature upstream (DOC) Part No. 1287209GT GTH-636...
  • Page 70 Sensor error exhaust gas temperature open; performed by pressure shock downstream (DOC); signal range check 23006 Controller mode switch; short circuit to battery 23006 Controller mode switch; short circuit to ground 23008 Manipulation control was triggered GTH-636 Part No. 1287209GT...
  • Page 71 23612 Internal software error ECU; injection 23612 Internal ECU monitoring detection cut off reported error 23612 Internal ECU monitoring detection 23612 Internal ECU monitoring detection reported error reported error 23612 Internal ECU monitoring detection reported error Part No. 1287209GT GTH-636...
  • Page 72 Minimum rail pressure exceeded (RailMeUn3) 23766 Timeout Error of CAN-Receive-Frame Active TSC1AE 23613 Setpoint of metering unit in overrun mode not plausible 23767 Timeout Error of CAN-Receive-Frame Passive TSC1AE 23615 Metering unit (Fuel-System); short circuit to battery highside GTH-636 Part No. 1287209GT...
  • Page 73 Check of missing injector adjustment value programming (IMA) injector 1 (in 23920 Sensor exhaust gas back pressure firing order) burner; plausibility error 23896 check of missing injector adjustment value programming (IMA) injector 2 (in firing order) Part No. 1287209GT GTH-636...
  • Page 74 23932 Fuel Balance Control integrator injector 4 (in firing order); maximum value exceeded 23932 Fuel Balance Control integrator injector 4 (in firing order); minimum value exceeded 23935 Timeout Error of CAN-Transmit-Frame EEC3VOL1; Engine send messages GTH-636 Part No. 1287209GT...
  • Page 75 Injector cylinder bank 2 slave; short circuit 24034 Disc separator; short circuit to ground 23999 Injector powerstage output Slave defect 24034 Disc Separator; open load 24014 Air pressure glow plug flush line; below 24034 Disc Separator; powerstage over limit temperature Part No. 1287209GT GTH-636...
  • Page 76 24121 Timeout error of CAN-Receive-Frame 24107 Timeout error of CAN-Receive-Frame ComRxTrbChActr ComRxEGRMsFlw2 24122 Timeout error of CAN-Receive-Frame ComRxUQSens 24123 Timeout error of CAN-Receive-Frame ComSCRHtCtl 24124 Timeout error of CAN-Receive-Frame ComTxAT1IMG 24125 Timeout error of CAN-Receive-Frame ComTxTrbChActr GTH-636 Part No. 1287209GT...

  • Page 77: Schematics

    Read, understand and obey the safety rules squirt or spray. and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. Part No. 1287209GT GTH-636...

  • Page 78: Fuse Panel Layout

    Service and Repair Manual April 2018 Fuse Panel Layout Circuit Breakers located on the Battery Tray CB1- Telehandler Control System Power CB2- Engine Power / ECM CB3- Glow Plugs Fuse Board located in the Cab GTH-636 Part No. 1287209GT...

  • Page 79: Electrical Component & Wire Color Abbreviation Legend

    1 Amp - Boom Angle Monitor CR12 Sway Left/Right Enable 5 Amp - HVAC Control Panel CR13 Tilt Up/Down Enable CR14 Boom Angle Monitor CR15 HVAC Blower L CR16 HVAC Blower M CR17 HVAC Blower H Part No. 1287209GT GTH-636...
  • Page 80 Road / Work Light Switch Parking Brake Release OFF Brake Pressure Warning Switch Brake Light Power ON Transmission Oil Pressure Switch Hazard Power ON Transmission Oil Temp. Switch Not Used EAT Standstill Switch Motor Throttle Pedal Resistor Turn Signal Shifter GTH-636 Part No. 1287209GT...
  • Page 81 Transmission Forward Orange Transmission Reverse OR/BK Orange/Black YD1A 4Wheel Steer SVD1A OR/RD Orange/Red YD1B Crab Steer SVD1B White Left Stabilizer Down WH/BK White/Black Left Stabilizer Up WH/RD White/Red Right Stabilizer Down Yellow Right Stabilizer Up OR/WH Orange/White Part No. 1287209GT GTH-636...

  • Page 82: Telematics Connector Pin Legend

    Service and Repair Manual April 2018 Telematics Connector Pin Legend Genie installed Telematics connector is wired with an Active High digital input. Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case System Power 12 VDC Battery Positive – constant power Supply power to device 5 Amp Max.
  • Page 83 Telematics with Active High input Telematics with Active Low input Wireless Certifications Telematic device(s) should comply with specific wireless carrier certifications where applicable and comply with the following: N. America – PTCRB, FCC/IC Europe – CE, R&TTE Part No. 1287209GT GTH-636...

  • Page 84: Electrical Symbol Legend

    Gauge sending unit open - normally closed Oil temperature switch Coolant temperature Oil pressure switch Control relay contact Diode starting aid, glow normally open switch - normally open normally closed normally open plug or flame ignitor GTH-636 Part No. 1287209GT...

  • Page 85: Hydraulic Symbols Legend

    3 way directional (mechanically activated) way shuttle valve valve Solenoid operated 3 Solenoid operated 3 Counterbalance valve with Solenoid valve, 2 position 2 position 4 way directional position, 4 way proportional pressure and pilot ratio valve directional valve Part No. 1287209GT GTH-636...

  • Page 86: Harness Map Legend

    Harness, 3rd Gear Bypass 1257913 Harness, Enclosed Cab 234859 Harness, Cab Fan 233940 Harness, Power, Dome Light 123817 Dome Light With Connector 234861 Harness, Cab Heater Rear Proximity Alarm Option Item Part Description 1257991 Harness,Rear Prox Alarm,GTH GTH-636 Part No. 1287209GT...

  • Page 87: Electrical Schematics - Harness Maps

    April 2018 Service and Repair Manual Harness Map - Control System Electronic Joystick...

  • Page 88: Harness Map - Control System Power Electronic Joystick

    Service and Repair Manual April 2018 Harness Map - Control System Electronic Joystick GTH-636 Part No. 1287209GT...
  • Page 89 April 2018 Service and Repair Manual Harness Map - Deutz TD2.9 Engine Battery Power and Ground...

  • Page 90: Harness Map - Deutz Td2.9 Engine Battery Power And Ground

    Service and Repair Manual April 2018 Harness Map - Deutz TD2.9 Engine Battery Power and Ground GTH-636 Part No. 1287209GT...

  • Page 91: Harness Map - Options Auxiliary Hydraulics, Beacon And 3Rd Gear Lockout

    April 2018 Service and Repair Manual Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout Part No. 1287209GT GTH-636...
  • Page 92 Service and Repair Manual April 2018 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout...
  • Page 93 April 2018 Service and Repair Manual Harness Map - Options Work Lights...

  • Page 94: Harness Map - Options Work Lights

    Service and Repair Manual April 2018 Harness Map - Options Work Lights GTH-636 Part No. 1287209GT...

  • Page 95: Harness Map - Options Road Lights

    April 2018 Service and Repair Manual Harness Map - Options Road Lights Part No. 1287209GT GTH-636...
  • Page 96 Service and Repair Manual April 2018 Harness Map - Options Road Lights...
  • Page 97 April 2018 Service and Repair Manual Harness Map - Options Enclosed Cab with Heater...

  • Page 98: Harness Map - Options Enclosed Cab With Heater

    Service and Repair Manual April 2018 Harness Map - Options Enclosed Cab with Heater GTH-636 Part No. 1287209GT...

  • Page 99: Harness Map - Options Enclosed Cab With Hvac

    April 2018 Service and Repair Manual Harness Map - Options Enclosed Cab with HVAC Part No. 1287209GT GTH-636...
  • Page 100 Service and Repair Manual April 2018 Harness Map - Options Enclosed Cab with HVAC...

  • Page 101: Electrical Schematics

    April 2018 Service and Repair Manual Electrical Schematic - View 1...

  • Page 102: Electrical Schematic - View 1

    Service and Repair Manual April 2018 Electrical Schematic - View 1 GTH-636 Part No. 1287209GT...

  • Page 103: Electrical Schematic - View 2

    April 2018 Service and Repair Manual Electrical Schematic - View 2 Part No. 1287209GT GTH-636...
  • Page 104 Service and Repair Manual April 2018 Electrical Schematic - View 2...
  • Page 105 April 2018 Service and Repair Manual Electrical Schematic - Deutz T4F Eng Harness...

  • Page 106: Electrical Schematic - Deutz T4F Eng Harness

    Service and Repair Manual April 2018 Electrical Schematic - Deutz T4F Eng Harness GTH-636 Part No. 1287209GT...

  • Page 107: Hydraulic Schematic

    April 2018 Service and Repair Manual Hydraulic Schematic Part No. 1287209GT GTH-636...

  • Page 108: Hydraulic Schematics

    Service and Repair Manual April 2018 Hydraulic Schematic...
  • Page 109 GTH-636 Part No. 1287209GT Servic e and R epair M anual April 2018...

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