Omron NJ301-1 series Manuals

Manuals and User Guides for Omron NJ301-1 series. We have 7 Omron NJ301-1 series manuals available for free PDF download: User Manual, Firmware Update Instruction, Instruction & Reference Manual

Omron NJ301-1 series User Manual (379 pages)

Machine Automation Controller NJ-series CPU Unit Hardware

Brand: Omron | Category: Controller | Size: 17.02 MB

Introduction

3
- Intended Audience
  3
- Applicable Products
  3
Relevant Manuals

4
Manual Structure

5
Sections in this Manual

7
- Table of Contents
  9
Terms and Conditions Agreement

13
- Performance Data
  14
Safety Precautions

15
- Definition of Precautionary Information
  15
- Symbols
  16
- Warnings
  17
- During Power Supply
  17
- Fail-Safe Measures
  17
- Voltage and Current Inputs
  18
- Downloading
  18
- Actual Operation
  18
- Cautions
  19
- Application
  19
- Wiring
  19
- Online Editing
  19
- Disassembly and Dropping
  20
- Mounting
  20
- Installation
  20
- Power Supply Design
  20
Precautions for Safe Use

20
- Turning on the Power Supply
  21
- Turning off the Power Supply
  21
- Operation
  22
- Battery Backup
  22
- Debugging
  23
- General Communications
  23
- Ethernet/Ip Communications
  23
- Ethercat Communications
  23
- Motion Control
  24
- Restoring Data
  25
- Battery Replacement
  25
- Unit Replacement
  25
- Disposal
  25
- Storage, Mounting, and Wiring
  26
Precautions for Correct Use

26
- Error Processing
  27
- Restoring and Automatically Transferring Data
  27
- Replacing Slaves and Units
  27
- Task Settings
  27
- SD Memory Cards
  28
Regulations and Standards

29
- Conformance to EC Directives
  29
- Concepts
  29
- Conformance to KC Standards
  30
- Conformance to Shipbuilding Standards
  30
Unit Versions

31
Related Manuals

34
Terminology

36
Revision History

40
- Introduction to NJ-Series Controllers
  41
Section 1 Introduction to NJ-Series Controllers

42
The NJ-Series Controllers

42
- Achieving a Safety Subsystem on Ethercat
  42
- Hardware Features
  42
- Standard-Feature Ethercat Control Network Support
  42
- Highly Reliable Hardware
  43
- Integrated Sequence Control and Motion Control
  43
- Multitasking
  43
- Software Features
  43
- A Wealth of Simulation Features
  44
- Basic System Configurations
  44
- Introduction to the System Configurations
  44
  - Sysmac Studio Automation Software
    44
  - Network Configurations
    45
  - Other Support Software
    46
  - Support Software
    46
  - Sysmac Studio
    46
Specifications

47
Overall Operating Procedure for the NJ-Series Controller

50
- Overall Procedure
  50
- Software Design
  50
- Procedure Details
  51
  - Software Setups and Programming
    51
  - System Configuration
    55
Section 2 System Configuration

56
Basic System Configuration

56
- CJ-Series Unit Configuration
  57
- CPU Rack
  58
- Ethercat Network Configuration
  58
- CJ-Series Unit Configuration
  59
  - NJ-Series CPU Units
    60
  - NJ-Series Power Supply Units
    60
  - Units
    60
  - End Cover
    61
  - I/O Control Unit
    61
  - Recommended Communications Cables for Ethercat and Ethernet/Ip
    62
  - Expansion Racks
    63
  - I/O Interface Unit
    64
  - Maximum Number of Expansion Racks
    64
  - Units for CJ-Series Expansion Racks
    64
  - Models of Configuration Units
    66
  - CJ-Series Configuration Units
    67
  - Input Units
    67
  - Output Units
    68
  - Mixed I/O Units
    69
  - CJ-Series Special I/O Units
    70
Connecting to the Sysmac Studio

72
Network Configuration

73
- Configuration Units
  75
Section 3 Configuration Units

76
CPU Units

76
- Models and Specifications
  76
- Components and Functions
  76
- Purpose
  83
- Installing and Removing
  83
- Before Using an SD Memory Card
  83
- Models and Specifications
  83
  - Installing the SD Memory Card
    84
  - Removing the SD Memory Card
    85
Power Supply Units

86
- Models and Specifications
  86
  - AC Input
    88
  - DC Input
    88
  - Lg
    88
  - Gr
    88
- Components and Functions
  88
- Selecting a Power Supply Unit
  89
CJ-Series Basic I/O Units

94
- Basic Input Units
  94
- Basic Output Units
  94
- Models and Specifications
  94
  - Basic Mixed I/O Units
    95
  - Eight/Sixteen-Point Units (18-Pin Terminal Blocks)
    95
- Part Names and Functions
  95
- Quick-Response Inputs
  97
B7A Interface Ports

98
- Models
  98
- Overview
  98
- System Configuration
  98
- B7A Communications Specifications
  99
- Common Specifications
  100
- B7A Interface Port I/O Types
  100
  - Indicators
    101
  - Cj1W-B7A14
    101
- Parts and Names
  101
  - Cj1W-B7A04
    102
  - Cj1W-B7A22
    102
  - Transmission Delay Switch
    102
- Transmission Error Processing
  103
CJ-Series I/O Control Units and I/O Interface Units

104
- Models and Specifications
  104
- Component and Functions
  104
- Model Numbers
  105
Sysmac Studio

105
- Connection
  106
  - Connecting by USB
    106
  - Connection with Ethernet/Ip
    106
  - Direct Connection
    106
- Installation and Wiring
  
  109
Processing at Power on and Power off

110
Fail-Safe Circuits

114
- Order of Powering up the Controller and Controlled System
  115
  - Output Unit Failure
    115
  - Power Supply Wiring and Emergency Stop Circuit
    115
  - Electrical Diagram
    115
  - Interlock Circuits
    116
- Installation in a Control Panel
  117
  - Installation in Cabinets or Control Panels
    117
  - Temperature Control
    117
Mounting Units

117
- Accessibility for Operation and Maintenance
  118
- Controller Orientation
  118
- Improving Noise Resistance
  118
- Mounting with the DIN Track Installed Vertically
  119
- Mounting with the DIN Track on the Bottom
  119
- Mounting with the DIN Track on the Top
  119
- Mounting with the Rack Upside down
  119
- Wiring Duct Example
  120
- Wiring Ducts
  120
- Routing Wiring Ducts
  121
- Connecting Controller Components
  122
- DIN Track Installation
  124
- Connecting CJ-Series Expansion Racks
  127
  - CS/CJ-Series I/O Connecting Cables
    127
  - Connecting the Easy-Lock Connector
    128
- Assembled Appearance and Dimensions
  129
  - 20-MM-Wide Units
    130
  - CPU Unit
    130
  - Dimensions
    130
  - 31-MM-Wide Units
    131
  - Design Example for Width W
    132
  - Installation Dimensions
    132
  - Installation Height
    133
  - AC Power Supply Units
    134
  - NJ-PA3001 Power Supply Unit
    134
- Power Supply Wiring
  134
  - AC Power Source
    135
  - Isolation Transformer
    135
  - Power Supply Capacity
    135
  - RUN Output
    135
  - Crimp Terminals
    136
  - DC Power Supplies
    136
  - NJ-PD3001 Power Supply Unit
    136
  - DC Power Source
    137
  - Grounding
    138
  - I/O Unit Specifications
    139
  - Precautions for Wiring I/O Units
    139
- Wiring CJ-Series Basic I/O Units with Terminal Blocks
  139
- Wiring the Built-In Ethercat Port
  139
- Wiring CJ-Series Basic I/O Units with Connectors
  141
  - Applicable Cable-Side Connectors
    142
  - Available Connectors
    142
  - Connecting to a Connector-Terminal Block Conversion Unit
    142
  - Using User-Made Cables with Connector
    142
  - Applicable Units
    143
  - CJ-Series 32- and 64-Point Basic I/O Units with MIL Connectors
    143
  - Wire Size
    143
  - Wiring Procedure
    143
  - Assemble the Connector
    145
  - Insert the Wired Connector
    145
- Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
  146
- Connecting I/O Devices
  147
  - DC Input Units
    147
  - Input Devices
    147
  - AC Input Units
    148
  - Precautions When Connecting a Two-Wire DC Sensor
    148
  - Precautions on Sensor Surge Current
    149
  - Programming Example
    149
  - Output Short-Circuit Protection
    150
  - Output Surge Current
    150
  - Output Wiring Precautions
    150
  - Transistor Output Residual Voltage
    150
- Wiring the Built-In Ethercat Port
  150
- Terminal Arrangement
  151
- Wiring B7A Interface Units
  151
  - Preparing and Connecting Cables
    152
  - Preparing Cable Signal Lines
    152
  - Preparing the Covering
    152
  - Recommended Crimp Terminals for Cables
    152
  - Connecting Cables
    153
  - Power Supply on both Sides
    153
  - Power Supply on One Side
    153
  - Connection Diagrams
    155
  - Standard Mode
    155
  - High-Speed Mode
    156
Control Panel Installation

157
- Temperature
  157
  - High Temperatures
    157
  - Natural Cooling
    157
  - Forced Air Circulation (by Fan in Closed Panel)
    158
  - Room Cooling
    158
  - Low Temperatures
    158
- Humidity
  159
- Vibration and Shock
  159
- Atmosphere
  159
- Electrical Environment
  160
  - Arrangement of Controller and Units
    160
  - Controller Installation Location
    160
  - Examples of Equipment Arrangement in Panel with High-Voltage Devices
    160
  - Input Signal Noise Countermeasures
    161
  - Power Supply System Diagram
    161
  - Wire Layout for the Power Supply System
    161
  - Wiring External I/O Signal Lines
    161
  - External Wiring
    162
  - Partitioning Methods for Signal and Power Supply Cables
    162
  - Wiring Methods
    162
  - Wiring Routes
    162
  - Example: Separating Controller from Power Lines
    163
  - Other Precautions
    163
  - Parallel Wiring (Single Phase)
    163
  - Grounding Methods and Precautions
    164
  - Principles of One-Point Grounding
    164
  - Controller Ground Terminals
    165
  - Example: Insulating and Grounding an Enclosure
    165
  - Grounding for AC Power Supply Units
    165
  - Precautions When Grounding
    165
  - Troubleshooting
    167
Operation after an Error

168
Troubleshooting

177
- Troubleshooting Flowchart for Non-Fatal Errors
  178
- Error Table
  179
- Error Descriptions
  189
  - Controller Error Descriptions
    189
  - Restore Operation Failed
    222
  - Safe Mode
    223
  - NX Message Communications Error
    223
  - Clock Changed
    224
  - Time Zone Changed
    224
  - Variable Changed to TRUE with Forced Refreshing
    224
  - Variable Changed to FALSE with Forced Refreshing
    225
  - All Forced Refreshing Cleared
    225
  - Memory All Cleared
    225
  - Event Log Cleared
    226
  - Automatic Transfer Completed
    226
  - Power Turned on
    226
  - Power Interrupted
    227
  - Operation Started
    227
  - Operation Stopped
    227
  - Reset Executed
    228
  - User Program Execution ID Write
    228
  - All Controller Errors Cleared
    228
  - Forced Refreshing Cleared
    229
  - Backup Started
    229
  - Backup Completed
    230
  - Restore Operation Started
    230
  - Restore Operation Completed
    231
- Troubleshooting Errors that Are Not in the CPU Unit
  232
- Inspection and Maintenance
  235

Omron NJ301-1 series User Manual (448 pages)

Machine Automation Controller NJ/NX-series CPU Unit

Brand: Omron | Category: Controller | Size: 13.06 MB

Nx701
2
Introduction

3
- Nx102
  3
Relevant Manuals

4
- Nx102
  4
- Nx1P2
  5
Manual Structure

6
Sections in this Manual

9
- Table of Contents
  10
Terms and Conditions Agreement

16
Safety Precautions

18
Precautions for Safe Use

19
Precautions for Correct Use

20
Regulations and Standards

21
Versions

23
Related Manuals

27
- Nj101
  27
Revision History

30
- W507-E1
  30
- Introduction to the Motion Control Function Module
  31
Section 1 Introduction to the Motion Control Function Module

32
Features

32
System Configuration

33
Basic Flow of Operation

35
Specifications

37
Internal Configuration of the CPU Unit

48
Motion Control Configuration

49
Motion Control Principles

51
- CPU Unit Tasks
  51
- Example of Task Operations for Motion Control
  59
Ethercat Communications and Motion Control

66
Section 3 Configuring Axes and Axes Groups

74
Axes

74
Axis Setting Procedure

82
- Axis Configuration Procedure
  82
- Setting Procedure
  82
Axes Groups

92
Setting Procedures for Axes Groups

97
- Setting Procedure for an Axes Group
  97
- Setting Procedure
  97
Functions of the Sysmac Studio

104
- MC Test Run Function
  104
- Application Procedure
  106
- Axis Parameter Setting Example
  107
- Starting the MC Test Run Function
  108
Monitoring Sensor Signals

109
Checking Motor Operation

110
- Turning on the Servo
  110
- Jogging
  110
- Homing
  111
- Absolute Positioning
  112
- Relative Positioning
  113
  - Motion Control Parameters
    115
Introduction

116
Axis Parameters

119
- Axis Basic Settings
  121
- Unit Conversion Settings
  127
- Operation Settings
  134
- Other Operation Settings
  138
- Limit Settings
  139
- Position Count Settings
  139
- Servo Drive Settings
  141
- Homing Settings
  142
- 5-2-10 Axis Parameter Setting Example
  143
Axes Group Parameters

146
- Axes Group Basic Settings
  147
- Axes Group Operation Settings
  149
- Enabling an Axes Group
  151
  - Motion Control Programming
    153
Introduction

154
- Motion Control Instructions
  155
Motion Control Instructions

157
- Function Blocks for Plcopen® Motion Control
  157
- Motion Control Instructions of the MC Function Module
  157
State Transitions

158
- Status of the Motion Control Function Module
  158
- Axis States
  159
- Axes Group States
  161
Execution and Status of Motion Control Instructions

163
Positions

170
- Types of Positions
  170
- Valid Positions for each Axis Type
  171
- Types of Positions
  171
System-Defined Variables for Motion Control

172
Cam Tables and Cam Data Variables

188
Programming Motion Controls

192
Creating Cam Tables

194
- Manual Operation
  197
Section 7 Manual Operation

198
Outline

198
Turning on the Servo

199
- Setting Axis Parameters
  200
- Programming Example
  200
Jogging

201
- Jogging Procedure
  201
- Setting Axis Parameters
  201
- Setting Axis Parameters
  202
- Setting Example for Input Variables
  202
- Programming Example
  203
  - Homing
    205
Section 8 Homing

206
Outline

206
Homing Procedure

209
- Setting Homing Parameters
  209
- Monitoring the Homing Operation
  216
Homing Operation

217
Homing with an Absolute Encoder

218
- Outline of Function
  219
- Setting Procedure
  220
High-Speed Homing

222
- Motion Control Functions
  223
Section 9 Motion Control Functions

225
Single-Axis Position Control

225
- Outline of Operation
  225
- Absolute Positioning
  226
- Relative Positioning
  226
- Interrupt Feeding
  227
- Absolute Positioning
  227
- Relative Positioning
  227
- Cyclic Synchronous Positioning
  228
- Stopping
  229
- Override Factors
  234
Single-Axis Synchronized Control

235
- Overview of Synchronized Control
  235
- Gear Operation
  235
- Positioning Gear Operation
  236
- Cam Operation
  237
- Positions
  237
- Cam Tables
  238
- Synchronous Positioning
  246
- Combining Axes
  247
- Master Axis Phase Shift
  248
- Slave Axis Position Compensation
  248
- 9-2-10 Achieving Synchronized Control in Multi-Motion
  249
Single-Axis Velocity Control

251
- Velocity Control
  251
- Cyclic Synchronous Velocity Control
  252
Single-Axis Torque Control

253
Common Functions for Single-Axis Control

254
- Positions
  254
- Velocity
  256
- Acceleration and Deceleration
  257
- Jerk
  259
- Specifying the Operation Direction
  260
- Re-Executing Motion Control Instructions
  264
- Multi-Execution of Motion Control Instructions (Buffer Mode)
  269
Multi-Axes Coordinated Control

275
- Outline of Operation
  275
- Linear Interpolation
  278
- Circular Interpolation
  279
- Axes Group Cyclic Synchronous Positioning
  279
- Stopping under Multi-Axes Coordinated Control
  280
- Overrides for Multi-Axes Coordinated Control
  281

Omron NJ301-1 series User Manual (280 pages)

Machine Automation Controller, CPU Unit Built-in EtherCAT Port

Brand: Omron | Category: Controller | Size: 18.42 MB

Omron NJ301-1 series User Manual (306 pages)

Machine Automation Controller

Brand: Omron | Category: Controller | Size: 7.29 MB

Introduction
3
Relevant Manuals
4
Manual Structure
6
Sections in this Manual
9
Table of Contents
10
Terms and Conditions Agreement
14
Safety Precautions
16
Precautions for Safe Use
22
Precautions for Correct Use
32
Regulations and Standards
36
Versions
38
Related Manuals
41
Terminology
43
Revision History
48
Introduction to NJ-Series Controllers
51
The NJ-Series Controllers
52
Features
52
Introduction to the System Configurations
54
Specifications
57
Overall Operating Procedure for the NJ-Series Controller
62
Overall Procedure
62
Procedure Details
63
System Configuration
67
Basic System Configuration
68
Ethercat Network Configuration
70
CJ-Series Unit Configuration
71
Connecting to the Sysmac Studio
85
Network Configuration
86
Configuration Units
89
CPU Units
90
Models and Specifications
90
Components and Functions
91
SD Memory Cards
98
Models and Specifications
98
Purpose
98
Installing and Removing
99
Power Supply Units
102
Models and Specifications
102
Components and Functions
104
Selecting a Power Supply Unit
105
CJ-Series Basic I/O Units
110
Models and Specifications
110
Part Names and Functions
111
B7A Interface Ports
114
Overview
114
System Configuration
114
Models
114
B7A Communications Specifications
115
Common Specifications
116
B7A Interface Port I/O Types
116
Parts and Names
117
Transmission Error Processing
119
CJ-Series I/O Control Units and I/O Interface Units
120
Models and Specifications
120
Component and Functions
120
Sysmac Studio
121
Model Numbers
121
Connection
122
Installation and Wiring
125
Processing at Power on and Power off
126
Power on Operation
126
Power off Operation
128
Resetting the Controller from the Sysmac Studio
130
Fail-Safe Circuits
131
Order of Powering up the Controller and Controlled System
132
Mounting Units
134
Installation in a Control Panel
134
Connecting Controller Components
139
DIN Track Installation
141
Connecting CJ-Series Expansion Racks
144
Assembled Appearance and Dimensions
146
Wiring
151
Power Supply Wiring
151
Wiring the Built-In Ethercat Port
156
Wiring CJ-Series Basic I/O Units with Terminal Blocks
157
Wiring CJ-Series Basic I/O Units with Connectors
158
Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
163
Connecting I/O Devices
164
Wiring the Built-In Ethercat Port
167
Wiring B7A Interface Units
168
Control Panel Installation
174
Temperature
174
Humidity
176
Vibration and Shock
176

Omron NJ301-1 series User Manual (256 pages)

NX-series; NJ-series Machine Automation Controller CPU Unit Built-in EtherCAT Port

Brand: Omron | Category: Controller | Size: 13.96 MB

Omron NJ301-1 series Firmware Update Instruction (44 pages)

Machine Automation Controller

Brand: Omron | Category: Controller | Size: 0.43 MB

Introduction
3
Intended Audience
3
Applicable Products
3
Manual Structure
4
Page Structure
4
Special Information
5
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
10
Warranty, Limitations of Liability
10
Application Considerations
11
Disclaimers
11
Statement of Security Responsibilities for Assumed Use Cases and against Threats
12
Safety Precautions
13
Precautions for Safe Use
14
Precautions for Correct Use
16
Regulations and Standards
18
Versions
19
Related Manuals
20
Terminology
22
Revision History
23
Restrictions on Firmware Update
25
Restrictions
26
Performing Firmware Update
29
Procedures to Perform Firmware Update
30
Operation Status Indicators
34
Troubleshooting
37
Troubleshooting During Firmware Update
38
Appendices
39
A-1 Formatting SD Memory Cards
40

Omron NJ301-1 series Instruction & Reference Manual (20 pages)

Machine Automation Controller

Brand: Omron | Category: Controller | Size: 0.26 MB

Omron Categories

Blood Pressure Monitor Controller Accessories

Switch Inverter

More Omron Manuals

Omron NJ301-1 series Manuals

Omron NJ301-1 series User Manual (379 pages)

Table of Contents

Introduction

Relevant Manuals

Manual Structure

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Unit Versions

Related Manuals

Terminology

Revision History

Section 1 Introduction to NJ-Series Controllers

The NJ-Series Controllers

Specifications

Overall Operating Procedure for the NJ-Series Controller

Section 2 System Configuration

Basic System Configuration

Connecting to the Sysmac Studio

Network Configuration

Section 3 Configuration Units

CPU Units

Power Supply Units

CJ-Series Basic I/O Units

B7A Interface Ports

CJ-Series I/O Control Units and I/O Interface Units

Sysmac Studio

Installation and Wiring

Processing at Power on and Power off

Fail-Safe Circuits

Mounting Units

Control Panel Installation

Operation after an Error

Troubleshooting

Omron NJ301-1 series User Manual (448 pages)

Table of Contents

Introduction

Relevant Manuals

Manual Structure

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Versions

Related Manuals

Revision History

Section 1 Introduction to the Motion Control Function Module

Features

System Configuration

Basic Flow of Operation

Specifications

Internal Configuration of the CPU Unit

Motion Control Configuration

Motion Control Principles

Ethercat Communications and Motion Control

Section 3 Configuring Axes and Axes Groups

Axes

Axis Setting Procedure

Axes Groups

Setting Procedures for Axes Groups

Functions of the Sysmac Studio

Monitoring Sensor Signals

Checking Motor Operation

Introduction

Axis Parameters

Axes Group Parameters

Introduction

Motion Control Instructions

State Transitions

Execution and Status of Motion Control Instructions

Positions

System-Defined Variables for Motion Control

Cam Tables and Cam Data Variables

Programming Motion Controls