Powerful power supply unit to supply stable power controller (6 pages)
Summary of Contents for Omron NJ Series
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Machine Automation Controller NJ-series CPU Unit Hardware User’s Manual NJ501- NJ301-1 NJ101- NJ-P3001 CJ1W-ID/IA CJ1W-INT01 CJ1W-IDP01 CJ1W-OC/OD/OA CJ1W-MD CJ1W-B7A CPU Unit Power Supply Unit Basic I/O Units W500-E1-34...
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Moreover, because OMRON is constantly striving to improve its high-quality products, the infor- mation contained in this manual is subject to change without notice. 3. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON as- sumes no responsibility for errors or omissions.
Introduction Introduction Thank you for purchasing an NJ-series CPU Unit. This manual contains information that is necessary to use the NJ-series CPU Unit. Please read this manual and make sure you understand the functionality and performance of the NJ-series CPU Unit before you attempt to use it in a control system.
Introduction to NJ-series Controllers ¡ Setting devices and hardware Using motion control ¡ ¡ Using EtherCAT ¡ Using EtherNet/IP ¡ Using robot control for OMRON ro- ¡ bots Software settings Using motion control ¡ Using EtherCAT ¡ Using EtherNet/IP ¡...
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Using OPC UA ¡ Using the database connection serv- ¡ ¡ ¡ Using the GEM Services ¡ Using robot control for OMRON ro- ¡ bots Using robot control by NJ Robotics ¡ function Using numerical control ¡ Programming error processing ¡...
Manual Structure Manual Structure Page Structure The following page structure is used in this manual. Level 1 heading 4 Installation and Wiring Level 2 heading Mounting Units Level 3 heading Level 2 heading Gives the current Level 3 heading headings. 4-3-1 Connecting Controller Components The Units that make up an NJ-series Controller can be connected simply by pressing the Units together...
Manual Structure Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.
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Manual Structure NJ-series CPU Unit Hardware User’s Manual (W500)
Sections in this Manual Sections in this Manual Introduction to NJ-series Controllers System Configuration Configuration Units Installation and Wiring Troubleshooting Inspection and Maintenance Appendices Index NJ-series CPU Unit Hardware User’s Manual (W500)
CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................1 Relevant Manuals..................... 2 Manual Structure...................... 4 Page Structure..............................4 Special Information ............................5 Precaution on Terminology ..........................5 Sections in this Manual ................... 7 Terms and Conditions Agreement................ 12 Warranty, Limitations of Liability ........................12 Application Considerations ..........................13 Disclaimers ..............................13 Statement of security responsibilities for assumed use cases and against threats........14...
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CONTENTS 1-3-1 Overall Procedure ........................1-13 1-3-2 Procedure Details........................1-14 Section 2 System Configuration Basic System Configuration ....................2-2 2-1-1 EtherCAT Network Configuration ....................2-4 2-1-2 CJ-series Unit Configuration .......................2-5 Connecting to the Sysmac Studio..................2-21 Network Configuration ......................2-22 Section 3 Configuration Units CPU Units ..........................3-2 3-1-1 Models and Specifications ......................3-2 3-1-2...
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CONTENTS 4-3-3 DIN Track Installation ........................4-18 4-3-4 Connecting CJ-series Expansion Racks ...................4-21 4-3-5 Assembled Appearance and Dimensions .................4-24 Wiring............................4-28 4-4-1 Power Supply Wiring .........................4-28 4-4-2 Wiring the Built-in EtherCAT Port ....................4-34 4-4-3 Wiring CJ-series Basic I/O Units with Terminal Blocks .............4-34 4-4-4 Wiring CJ-series Basic I/O Units with Connectors ..............4-35 4-4-5...
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CONTENTS A-7-1 Relationship between Hardware Revisions of CPU Units and Sysmac Studio Versions ..A-128 A-7-2 Performance Improvements for Unit Version Upgrades............A-128 Index NJ-series CPU Unit Hardware User’s Manual (W500)
Omron’s exclusive warranty is that the Products will be free from defects in materials and work- manship for a period of twelve months from the date of sale by Omron (or such other period ex- pressed in writing by Omron). Omron disclaims all other warranties, express or implied.
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Application Considerations...
Product. Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate; how- ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. Statement of security responsibilities for assumed use cases and...
Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of an NJ-series Controller. The safety precautions that are provided are extremely important to safety. Al- ways read and heed the information provided in all safety precautions.
Safety Precautions Warnings WARNING During Power Supply Do not touch any of the terminals or terminal blocks while the power is being supplied. Doing so may result in electric shock. Do not attempt to take any Unit apart. In particular, high-voltage parts are present in the Power Supply Unit while power is supplied or immediately after power is turned OFF.
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Safety Precautions If there is interference in remote I/O communications or if a major fault level error oc- curs, output status will depend on the products that are used. Confirm the operation that will occur when there is interference in communications or a major fault level error, and implement safety measures.
Safety Precautions Security measures to prevent unauthorized access Take the following measures to prevent unauthorized access to our products. • Install physical controls so that only authorized personnel can access control sys- tems and equipment. • Reduce connections to control systems and equipment via networks to prevent ac- cess from untrusted devices.
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Safety Precautions Do not touch any Unit when power is being supplied or immediately after the power supply is turned OFF. Doing so may result in burn injury. Wiring Be sure that all terminal screws and cable connector screws are tightened to the tor- que specified in the relevant manuals.
Precautions for Safe Use Precautions for Safe Use Disassembly and Dropping • Do not attempt to disassemble, repair, or modify any Units. Doing so may result in malfunction or fire. • Do not drop any Unit or subject it to abnormal vibration or shock. Doing so may result in Unit mal- function or burning.
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Precautions for Safe Use • If the external power supply to an Output Unit or slave has polarity, connect it with the correct polari- ty. If the polarity is reversed, current may flow in the reverse direction and damage the connected devices regardless of the operation of the Controller.
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Precautions for Safe Use the Power Supply Unit, for example, to implement fail-safe circuits so that external devices do not operate incorrectly. • Configure the external circuits so that the power supply to the control system turns ON only after the power supply to the Controller has turned ON.
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Precautions for Safe Use a) Changing the operating mode of the CPU Unit (including changing the setting of the Startup Mode) b) Changing the user program or settings c) Changing set values or present values d) Forced refreshing • After you change any slave or Unit settings, carefully check the safety of the controlled system be- fore you restart the Unit.
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Precautions for Safe Use ON, the absolute encoder home offsets are cleared to zeros and an Encoder Home Offset Read Er- ror occurs. Reset the error and perform homing to define home. If you do not define home, unintend- ed operation of the controlled system may occur. •...
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Precautions for Safe Use reset. Confirm that the system will not be adversely affected by resetting nodes before you transfer the settings. • If EtherNet/IP tag data links (cyclic communications) are used with a repeating hub, the communica- tions load on the network will increase. This will increase collisions and may prevent stable commu- nications.
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Precautions for Safe Use • You cannot use standard Ethernet hubs or repeater hubs with EtherCAT communications. If you use one of these, a major fault level error or other error may occur. • Confirm that all of the slaves are connected before you set the transmission delay time by the actual measurement.
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Precautions for Safe Use • If you make any changes in the Detailed Settings Area of the Axis Basic Settings Display of the Sysmac Studio, make sure that the devices or machines perform the expected operation before you start actual operation. If the relationship between the functions of the Motion Control Function Module and the EtherCAT slave process data that is assigned to the axes is not correct, the devices or machines may perform unexpected operation.
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Precautions for Safe Use Transferring Programs • When you use the program transfer from SD Memory Card whose Startup Mode setting is set to RUN mode, the operating mode changes to RUN after the transfer is completed regardless of the status and setting before the transfer.
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Precautions for Safe Use Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate. • The CPU Unit contains a primary lithium battery with a perchlorate content of 6 ppb or higher. Place the above information on the individual boxes and shipping boxes when shipping finished products that contain a CPU Unit to the State of California, USA.
Precautions for Correct Use Precautions for Correct Use Storage and Installation • Follow the instructions in this manual to correctly perform installation. • Do not operate or store the Controller in the following locations. Operation may stop or malfunctions may occur. a) Locations subject to direct sunlight b) Locations subject to temperatures or humidity outside the range specified in the specifications c) Locations subject to condensation as the result of severe changes in temperature...
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Precautions for Correct Use • Use the rated power supply voltage for the Power Supply Units. Take appropriate measures to en- sure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable. •...
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Precautions for Correct Use Task Settings • If a Task Period Exceeded error occurs, shorten the programs to fit in the task period or increase the setting of the task period. Motion Control • Use the system-defined variable in the user program to confirm that EtherCAT communications are established before you attempt to execute motion control instructions.
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If there is a corrupted file in the SD Memory Card, the file is automatically deleted by the restoration function when the power supply is turned ON. • If you use an OMRON SD Memory Card, the end of the life of the SD Memory Card can be detected in the following ways.
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Precautions for Correct Use for any loss, damage, or other expenses incurred directly or indirectly in the event of any information leakage due to disposal or transfer. For details on complete data erasure function for completely erasing user data, refer to the NJ/NX- series CPU Unit Software User’s Manual (Cat.
Concepts EMC Directive OMRON devices that comply with EU Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards.
It may not be possible to use the product in some locations. Contact your OMRON representative before attempting to use a Controller on a ship. Usage Conditions for NK and LR Shipbuilding Standards •...
Versions Versions Hardware revisions and unit versions are used to manage the hardware and software in NJ-series Units and EtherCAT slaves. The hardware revision or unit version is updated each time there is a change in hardware or software specifications. Even when two Units or EtherCAT slaves have the same model number, they will have functional or performance differences if they have different hard- ware revisions or unit versions.
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Versions Double-click CPU/Expansion Racks under Configurations and Setup in the Multiview Ex- plorer. Or, right-click CPU/Expansion Racks under Configurations and Setup and select Edit from the menu. The Unit Editor is displayed. Right-click any open space in the Unit Editor and select Production Information. The Production Information Dialog Box is displayed.
Versions Changing Information Displayed in Production Information Dialog Box Click the Show Detail or Show Outline Button at the lower right of the Production Information Dialog Box. The view will change between the production information details and outline. Outline View Detail View Unit Versions of CPU Units and Sysmac Studio Versions The functions that are supported depend on the unit version of the NJ-series CPU Unit.
Related Manuals Related Manuals The followings are the manuals related to this manual. Use these manuals for reference. Manual name Cat. No. Model numbers Application Description NJ-series CPU Unit W500 NJ501-££££ Learning the basic An introduction to the entire NJ-series sys- Hardware User's Manual NJ301-££££...
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Describes the settings and operation of the Robot Integrated CPU Unit Robot Integrated CPU Unit and programming concepts for User’s Manual CPU Unit. OMRON robot control. Sysmac Studio W595 SYSMAC-SE2£££ Learning about the Describes the operating procedures of the Robot Integrated System...
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Related Manuals Manual name Cat. No. Model numbers Application Description CNC Operator O032 SYSMAC-RTNC0£ Learning an introduc- An introduction of the CNC Operator, in- Operation Manual tion of the CNC Op- stallation procedures, basic operations, ££D erator and how to connection operations, and operating pro- use it.
Terminology Terminology Term Description One of the attributes of a variable. This attribute allows the user to specify what is assigned to a variable. An I/O port or an address in memory used for CJ-series Units can be specified. CJ-series Unit Any of the CJ-series Units that can be used with an NJ-series Controller.
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Terminology Term Description information One of the event levels for Controller events or user-defined events. These are not errors, but appear in the event log to notify the user of specific information. Event Setup Settings that define user-defined errors and user-defined information. event task A task that executes a user program only once when the task execution condi- tions are met.
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Terminology Term Description Controller error Errors that are defined by the NJ/NX-series System. “Controller error” is a collective term for major fault level, partial fault level, minor fault level, and observation Controller events. Controller event One of the events in the NJ/NX-series System. Controller events are errors and information that are defined by the system for user notification.
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Terminology Term Description major fault level Controller error An error for which all NJ/NX-series Controller control operations stop. The CPU Unit immediately stops user program execution and turns OFF the loads for all slaves and Units (including remote I/O). download To transfer data from the Sysmac Studio to the Controller with the synchroniza- tion operation of the Sysmac Studio.
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When you specify to not initialize the values when the user program is trans- ferred instruction The smallest unit of the processing elements that are provided by OMRON for use in POU algorithms. There are ladder diagram instructions (program inputs and outputs), function in- structions, function block instructions, and ST statements.
Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual. W500-E1-34 Cat. No. Revision code Revision Date Revised content code July 2011 Original production • March 2012 Added information on the NJ301-££££.
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Revision History Revision Date Revised content code • October 2017 Made changes accompanying release of unit version 1.16 of the CPU Unit. • January 2018 Made changes accompanying release of unit version 1.17 of the CPU Unit. • April 2018 Corrected mistakes.
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Revision History NJ-series CPU Unit Hardware User’s Manual (W500)
Introduction to NJ-series Control- lers This section describes the features, basic system configuration, specifications, and overall operating procedure of an NJ-series Controller. The NJ-series Controllers ................1-2 1-1-1 Features ......................1-2 1-1-2 Introduction to the System Configurations ............1-4 Specifications ....................1-8 Overall Operating Procedure for the NJ-series Controller.......
They provide the safety, reliability, and maintainability that are required of industrial controllers. The NJ-series Controllers provide the functionality of previous OMRON PLCs, and they also provide the functionality that is required for motion control. Synchronized control of I/O devices on high-speed EtherCAT can be applied to safety devices, vision systems, motion equipment, discrete I/O, and more.
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1 Introduction to NJ-series Controllers Support for EtherCAT Slave Terminals You can use EtherCAT Slave Terminals to save space. You can also flexibly build systems with the wide variety of NX Units. Achieving a Safety Subsystem on EtherCAT You can use NX-series Safety Control Units to integrate safety controls in a sequence and motion control system as a subsystem on EtherCAT.
1 Introduction to NJ-series Controllers Programming Languages Based on the IEC 61131-3 International Standard The NJ-series Controllers support language specifications that are based on IEC 61131-3. To these, OMRON has added our own improvements. Motion control instructions that are based on ® PLCopen standards and an instruction set (POUs) that follows IEC rules are provided.
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1 Introduction to NJ-series Controllers • Support Software The Support Software is connected to the peripheral USB port on the CPU Unit with a commer- cially available USB cable. You can also connect it through an Ethernet cable that is connected to the built-in EtherNet/IP port.
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1 Introduction to NJ-series Controllers Network Configurations • Host computers, HMIs, and other NJ-series Controllers are connected to the built-in EtherNet/IP port on the CPU Unit or to a CJ1W-EIP21 EtherNet/IP Unit. • A DeviceNet network is connected to a DeviceNet Unit. A serial communications network is con- nected to a Serial Communications Unit.
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1 Introduction to NJ-series Controllers Configuration software Application CX-Designer The CX-Designer is used to create screens for NS-series PTs. If the NJ/NX-series Controller is a target device, you may also use Sysmac Studio version 1.10 or higher. Use the Network Configurator if a CS/CJ-series PLC operates as the originator device. NJ-series CPU Unit Hardware User’s Manual (W500)
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1 Introduction to NJ-series Controllers NJ501- NJ301- NJ101- Item 12££ 11££ 10££ 90££ £5££ £4££ £3££ STP (shielded, twisted-pair) cable of Ethernet category 5, 5e or Transmission media higher Maximum transmission distance be- 100 m tween Ethernet switch and node Maximum number of cascade con- There are no restrictions if an Ethernet switch is used.
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1 Introduction to NJ-series Controllers NJ501- NJ301- NJ101- Item 12££ 11££ 10££ 90££ £5££ £4££ £3££ Built-in Communications standard IEC 61158 Type12 Ether- EtherCAT master specifications Class B (Feature Pack Motion Control compliant) CAT port Physical layer 100BASE-TX Modulation Baseband Baud rate 100 Mbps (100Base-TX) Duplex mode...
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1 Introduction to NJ-series Controllers NJ501- NJ301- NJ101- Item 12££ 11££ 10££ 90££ £5££ £4££ £3££ Input Number of points Built-in Number of points Output Load short-circuit pro- tection At ambient temperature of 55°C: -4.5 to +4.5 min error per month At ambient temperature of 25°C: -3.5 to +3.5 min error per month Internal Accuracy...
1 Introduction to NJ-series Controllers Overall Operating Procedure for the NJ-series Controller This section gives the overall operating procedure of the NJ-series Controllers and then describes it in more detail. 1-3-1 Overall Procedure The overall procedure to use an NJ-series Controller is given below. Step 1.
1 Introduction to NJ-series Controllers 1-3-2 Procedure Details Step 1. Software Design Step Description Reference • Step 1-1 External I/O devices and unit configuration Section 3 Configu- Designing I/O and • ration Units on page Refresh periods for external devices Processing •...
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1 Introduction to NJ-series Controllers Step 2. Software Setups and Programming Sysmac Studio Step Description Reference Operations Project Creation New Project Button Sysmac Studio 1. Create a project in the Sysmac Studio. Insert − Controller Version 1 Operation 2. Insert a Controller. Manual (Cat.
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1 Introduction to NJ-series Controllers Step 2-2 Setting the following parameters from the NJ/NX-series CPU Controller Setup Sysmac Studio Unit Software User’s Manual (Cat. No. Setting the initial values for the PLC Configurations W501) Function Module and Setup − Controller Setup – Operation Settings Initial settings for Special Units Configurations...
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1 Introduction to NJ-series Controllers Step 2-4 Checking the algorithms and task execu- NJ/NX-series CPU Offline Debugging tion times on the Simulator (virtual control- Unit Software User’s ler) Manual (Cat. No. W501) Step 3. Mounting and Setting Hardware Step Description Reference •...
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1 Introduction to NJ-series Controllers 2. Operation Check NJ/NX-series CPU 1. Check the wiring by using forced re- on Controller Unit Software User’s freshing of real I/O from the I/O Map or Manual (Cat. No. Watch Tab Page. W501) 2. For motion control, use the MC Test Run operations in PROGRAM mode to check the wiring.
System Configuration This section describes the basic system configuration and devices used for NJ-series Controllers. Basic System Configuration ................. 2-2 2-1-1 EtherCAT Network Configuration ..............2-4 2-1-2 CJ-series Unit Configuration ................2-5 Connecting to the Sysmac Studio .............. 2-21 Network Configuration................. 2-22 NJ-series CPU Unit Hardware User’s Manual (W500)
2 System Configuration Basic System Configuration System Configuration An NJ-series Controller supports the following two types of configurations. 1. Basic Configurations The basic configurations include the CPU Unit and the Configuration Units that are controlled di- rectly by the CPU Unit. There are two basic configurations. a) EtherCAT network configuration b) CJ-series Unit configuration 2.
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2 System Configuration CJ-series Unit Configuration CJ-series Configuration Units CPU Rack (I/O Control Unit) (Basic I/O Units, Special I/O Units, and CPU Bus Units) NJ-series Power Supply Unit NJ-series CPU Unit End Cover SD Memory Card Expansion Rack CJ-series Configuration Units (Basic I/O Units, Special NJ-series Power Supply Unit (I/O Interface Unit)
2 System Configuration 2-1-1 EtherCAT Network Configuration The EtherCAT network configuration consists of an NJ-series CPU Unit, an NJ-series Power Supply Unit, a CJ-series End Cover, and the EtherCAT slaves. You use the built-in EtherCAT master port on the NJ-series CPU Unit to connect EtherCAT slaves. For information on the system configuration of an EtherCAT network, refer to the NJ/NX-series CPU Unit Built-in EtherCAT Port User's Manual (Cat.
2 System Configuration 2-1-2 CJ-series Unit Configuration The CJ-series Unit configuration consists of the CJ-series Units that are connected. It includes the CJ- series Units on the CPU Rack and Expansion Racks. CPU Rack The CPU Rack consists of an NJ-series CPU Unit, an NJ-series Power Supply Unit, CJ-series Config- uration Units, and a CJ-series End Cover.
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2 System Configuration Units NJ-series CPU Units Current con- I/O capaci- sumption ty/Maxi- Data- con- mum num- Pro- base con- trol ber of Con- Memory gram con- trol meri- figuration capacity Weig Model nec- Serv- Units for varia- paci- tion ices con-...
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2 System Configuration Current con- I/O capaci- sumption ty/Maxi- Data- con- mum num- Pro- base con- trol ber of Con- Memory gram con- trol meri- figuration capacity Weig Model nec- Serv- Units for varia- paci- tion ices con- (Maximum bles tion serv- bot-...
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2 System Configuration Refer to Specifications of Supported SD Memory Cards, Folders, and Files in the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for details. I/O Control Unit Current consump- tion Model Specifications Weight 5 VDC 24 VDC CJ1W-IC101 An I/O Control Unit is required to connect an NJ-series Expan- 0.02 A...
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2 System Configuration EtherNet/IP communications are performed in accordance with the 100BASE-TX or 10BASE-T standard. Refer to the NJ/NX-series CPU Unit Built-in EtherNet/IP Port User’s Manual (Cat. No. W506) for recommended cables. NJ-series CPU Unit Hardware User’s Manual (W500)
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2 System Configuration Expansion Racks CJ-series Expansion Racks can be connected to the CPU Rack to expand the number of Units in the System beyond the CPU Rack. Up to 10 I/O Units can be mounted to each Expansion Rack and a total of 3 Expansion Racks can be connected.
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2 System Configuration Units Units for CJ-series Expansion Racks Rack Configuration Remarks NJ-series Ex- NJ-series Power Supply Unit One required for each Expansion Rack. pansion Racks I/O Interface Unit (one End Cov- er included.) CJ-series Basic I/O Units A total of up to 10 Units can be connected to the CPU Rack and to each of the Expansion Racks.
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2 System Configuration CS/CJ-series I/O Connecting Cables Model Specifications Cable length CS1W-CN313 An I/O Connecting Cable connects an I/O Control Unit (CJ1W-IC101) to an 0.3 m I/O Interface Unit (CJ1W-II101), or connects an I/O Interface Unit to anoth- CS1W-CN713 0.7 m er I/O Interface Unit.
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The cable-side connector is not provided with Units equipped with cables. Purchase the connector separately (Refer to 4-4-4 Wiring CJ-series Basic I/O Units with Connectors on page 4-35.), or use an OMRON Connector-Terminal Block Conversion Unit or I/O Relay Terminal (Refer to 4-4-5 Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals on page 4-40.).
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2 System Configuration Current consumption Number Name Specifications Model of bits al- Weight located 5 VDC 24 VDC Relay Output Units Terminal block, CJ1W- 0.09 0.048 140 g 250 VAC/24 VDC, 2 A; OC201 (0.006 × max. 8 points, independent Number of contacts ON out-...
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The cable-side connector is not provided with Units equipped with cables. Purchase the connector separately (Refer to 4-4-4 Wiring CJ-series Basic I/O Units with Connectors on page 4-35.), or use an OMRON Connector-Terminal Block Conversion Unit or I/O Relay Terminal (Refer to 4-4-5 Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals on page 4-40.).
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The cable-side connector is not provided with Units equipped with cables. Purchase the connector separately (Refer to 4-4-4 Wiring CJ-series Basic I/O Units with Connectors on page 4-35.), or use an OMRON Connector-Terminal Block Conversion Unit or I/O Relay Terminal (Refer to 4-4-5 Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals on page 4-40.).
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2 System Configuration Num- Current con- Num- Words sumption (A) ber of allocat- Unit Weig Type Name Specifications Model words ed in moun allocat- table Area Units Analog Input Units 8 inputs CJ1W-AD081-V1 0 to 0.42 140 g (1 to 5 V, 4 to 20 words words Units...
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2 System Configuration Num- Current con- Num- Words sumption (A) ber of allocat- Unit Weig Type Name Specifications Model words ed in moun allocat- table Area Units Temperature Con- 2 control loops, CJ1W-TC003 0 to 0.25 150 g trol Units thermocouple in- words words...
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2 System Configuration Num- Current con- Num- Words sumption (A) ber of allocat- Unit Weig Type Name Specifications Model words ed in moun allocat- table Area Units Special CompoNet Master CompoNet remote 0 to None 0.40 130 g CJ1W-CRM21 Units words Units max.
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2 System Configuration CJ-series CPU Bus Units Num- Current con- ber of sumption (A) Number of moun Unit Weig Type Name Specifications Model words allocat- table Units CPU Bus Serial Commu- Two RS-232C ports CJ1W-SCU22 0 to F 25 words 160 g 0.28 Units...
2 System Configuration Connecting to the Sysmac Studio Connect the NJ-series CPU Unit and the Sysmac Studio through USB or EtherNet/IP. Refer to 3-7-2 Connection on page 3-34 for information on how to make the connection between the NJ-series CPU Unit and the Sysmac Studio. 2-21 NJ-series CPU Unit Hardware User’s Manual (W500)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CRT1-OD16 CRT1-OD16 CRT1-OD16 REMOTE TERMINAL REMOTE TERMINAL REMOTE TERMINAL General-purpose components or OMRON components DeviceNet CompoNet slaves DeviceNet slaves Connection Connection method Sysmac Studio Use USB or the built-in EtherNet/IP port.
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2 System Configuration Connection Connection method Servers Connections to BOOTP server, Use the built-in EtherNet/IP port or a port on an Ether- DNS server, or NTP server Net/IP Unit. Use a CJ-series EtherNet/IP Unit with a unit version of 2.1 or later. Also use CPU Units with unit version 1.01 or later and Sysmac Studio version 1.02 or higher.
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2 System Configuration 2-24 NJ-series CPU Unit Hardware User’s Manual (W500)
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Configuration Units This section describes the configuration devices in the CJ-series Unit configuration. CPU Units......................3-2 3-1-1 Models and Specifications................3-2 3-1-2 Components and Functions ................3-3 SD Memory Cards ..................3-11 3-2-1 Models and Specifications................3-11 3-2-2 Purpose ......................3-11 3-2-3 Installing and Removing .................3-11 Power Supply Units ..................
3 Configuration Units CPU Units 3-1-1 Models and Specifications Robot Robot I/O capacity/Maxi- con- con- mum number of Num- Data- Pro- trol trol Configuration Memory ca- ber of base meri- Type of gram by NJ Model Units pacity for vari- con- Serv- Unit...
3 Configuration Units 3-1-2 Components and Functions (10) (11) (12) (13) (14) (15) Num- Name Function Slider Holds the Units together. SD Memory Card connector Connects the SD Memory Card to the CPU Unit. CPU Unit operation indicators Shows the operation status of the CPU Unit. Refer to CPU Unit Operation Status Indicators on page 3-6.
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3 Configuration Units DIP Switch Set the DIP switch when backing up data or using Safe Mode, etc. The meanings of each function, DIP switch settings, and reference manuals are shown in the table below. If you do not want to use these functions, turn OFF all pins.
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3 Configuration Units DIP switch Function Meaning Reference manual Enabling connections You can use this function to NJ/NX-series CPU to the Sysmac Studio communicate with the Sys- Unit Software User’s and NA that are not mac Studio with versions that Manual (Cat.
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3 Configuration Units CPU Unit Operation Status Indicators You can check the CPU Unit status with the indicators at the top of the front panel of the CPU Unit. The following table describes these indicators. Indicator Color Status Meaning Green The CPU Unit is in normal operation in RUN mode.
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3 Configuration Units Indicator Color Status Meaning SD PWR Green Power is being supplied to the SD Memory Card and the SD Memory Card can be used. Flashing Not lit The power supply for the SD Memory Card is stopped, an SD Memory Card is not mounted, or the file format of the mounted SD Memory Card is not supported.
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3 Configuration Units Built-in EtherNet/IP Port (Port 1) Indicators Indicator Color Status Contents NET RUN Not lit You cannot perform Ethernet communications. • The power supply is OFF or the CPU Unit was reset. • A MAC address error or communications Controller error occur- red.
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3 Configuration Units Built-in EtherCAT Port (Port 2) Indicators Indicator Color Status Description NET RUN Green EtherCAT communications are in progress. • Inputs and outputs for I/O data are in operation. Flashing EtherCAT communications are being established. This indicator shows either of the following conditions. •...
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Shows the lot number and the serial number of the CPU Unit. number DDMYY: Lot number, £: For use by OMRON, xxxx: Serial number M is 1 to 9 for January to September, X for October, Y for November, and Z for December.
For the unlikely event that data is lost, it is recommended to periodically back up data. • The service life may be extremely short if a non-OMRON SD Memory Card is used. Also, operation may be affected due to deterioration in writing performance.
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3 Configuration Units • If you use an OMRON SD Memory Card, the end of the life of the SD Memory Card can be detected in the following ways. a) System-defined variable _Card1Deteriorated (SD Memory Card Life Warning Flag) b) SD Memory Card Life Exceeded (Observation) event in the event log...
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3 Configuration Units Removing the SD Memory Card Press the SD Memory Card power supply switch (SD PWR). SD Memory Card power supply switch Press the SD Memory Card after the SD BUSY indicator is no longer lit. The SD Memory Card will be ejected from the compartment. Pull out the SD Memory Card.
3 Configuration Units Power Supply Units 3-3-1 Models and Specifications NJ-series Power Supply Units Use an NJ-series Power Supply Unit to supply power to an NJ-series CPU Rack or Expansion Rack. Precautions for Safe Use • Do not use the Power Supply Units in the system beyond the rated supply capacity range giv- en in the following specifications.
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3 Configuration Units Item Specifications Dielectric 2,300 VAC 50/60 Hz for 1 min between AC 1,000 VAC 50/60 Hz for 1 min between DC external and GR terminals external and GR terminals *4*5 strength Leakage current: 10 mA max. Leakage current: 10 mA max. Noise immunity 2 kV on power supply line (Conforms to IEC 61000-4-4.) Vibration resistance...
3 Configuration Units 3-3-2 Components and Functions NJ-PA3001 POWER Indicator (PWR LED) AC input Connector RUN output NJ-PD3001 POWER Indicator (PWR LED) (DC input) Connector (DC input) RUN output AC Input Supply 100 to 240 VAC (allowable: 85 to 264 VAC). The NJ-PA3001 has a wide input range, so it does not have voltage switching terminals.
3 Configuration Units GR terminal is a ground terminal to prevent electrical shock. RUN Output (NJ-PA3001/-PD3001) The internal contacts for the RUN output turn ON when the CPU Unit is in RUN status. The following operation occurs. Status Operation In operation (RUN mode). The CPU Unit is starting (until entering the operating status that is specified in the Startup Mode setting).
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3 Configuration Units Refer to CPU Rack on page 2-5, Expansion Racks on page 2-10, and CJ-series Configuration Units on page 2-12 for the current consumptions of the Units to use in the Unit current consumption calcula- tions. Maximum Current and Power Supplied by Power Supply Units The following table shows the maximum currents and power that can be supplied by Power Supply Units in CPU Racks and Expansion Racks.
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3 Configuration Units Additional Information Rack Current Consumption and Width Display The width, current consumption, and power consumption for each Rack are displayed on the right side of the CPU/Expansion Racks Tab Page in the Controller Configurations and Setup of the Sysmac Studio. Click to display the information for the Rack.
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• η: Power Supply Unit power conversion rate. The rate is 70% for the NJ Series, so use "0.7" in the calculation. Basic I/O Unit Power Consumption (W_IO_ONOFF) The Basic I/O Unit power consumption is the total consumption for the Input Units and the Output Units.
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3 Configuration Units Units Model Quantity 5-VDC Other Input Units CJ1W-ID261 2 Units 0.09 A Rated input voltage: 24 V Input current: 4.1 mA Number of input points: 64 Output Unit CJ1W-OD261 2 Units 0.17 A Residual voltage: 0.1 V Maximum load current: 6.4 A/Unit Special I/O Units CJ1W-MAD42...
3 Configuration Units CJ-series Basic I/O Units 3-4-1 Models and Specifications Basic Input Units Type of Unit Name Specifications Model Page Basic Input Units DC Input Units Terminal block, 12 to 24 8 inputs CJ1W-ID201 page Terminal block, 24 VDC 16 in- CJ1W-ID211 page...
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3 Configuration Units Basic Output Units Type of Unit Name Specifications Model Page Basic Output Units Relay Output Units Terminal block, 250 8 out- CJ1W-OC201 page VAC/24 VDC, 2 A, puts A-30 8 independent contacts Terminal block, 250 16 out- CJ1W-OC211 page VAC/24 VDC, 2 A...
3 Configuration Units Basic Mixed I/O Units Type of Unit Name Specifications Model Page Basic I/O Units 24-VDC In- Sinking Fujitsu / OTAX connector 16 in- CJ1W-MD231 page puts/Transis- output Inputs: 24 VDC puts A-58 tor Output Outputs: 12 to 24 VDC, 16 out- Units 0.5 A...
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3 Configuration Units Thirty-two-point Units with 40-pin Fujitsu / OTAX Connector or MIL Con- nector Model number Indicator Switch ID 2 3 1 ID 2 3 2 I/O indicators Changes the 16 I/O displayed on the I/O indicators. I/O wiring MIL Connector Fujitsu / OTAX Connector connector...
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3 Configuration Units Sixty-four-point Units with Two 40-pin Fujitsu / OTAX Connectors or MIL Connectors Indicator Switch Model number Changes the 32 I/O displayed on the I/O indicators. ID261 ID261 I/O indicators Setting 1 Wd m and m+1: CN1 Setting 2 Wd m+2 and m+3: CN2 I/O wiring...
3 Configuration Units B7A Interface Ports 3-5-1 Overview The B7A is a 1:1 transmission path that does not require a master. A total of 16 signals are transmitted using a two-conductor or three-conductor VCTF cable (maximum length: 500 m). The CJ1W-B7A££ B7A Interface Unit is a CJ-series Basic I/O Unit that exchanges up to 64 points of I/O data mainly with B7A Link Terminals using a B7A transmission path.
, 2 conductors (power supply on both sides (separate power supplies)) We recommend OMRON S8££-series Power Supply Units for the external power supplies. The capacity of the external supply current does not include the capacity required by the B7A Link Terminal.
3-5-5 Common Specifications Item Specifications Applicable Controllers NJ Series Unit classification CJ-series Basic I/O Unit Transmission delay Standard (19.2 ms typical) or high-speed (3 ms typical), switchable (Switchable by using the setting switch on the front panel. Settings are read when power is turned ON or Unit is restarted.)
3 Configuration Units 3-5-7 Parts and Names B7A14 Indicators Transmission delay switch Connection terminals (Screwless connectors) Indicators • CJ1W-B7A14 B 7A 14 R U N E R R 1 E R R 2 E R R 3 E R R 4 Indicator Name Color...
3 Configuration Units B 7A 04 R U N Indicator Name Color Status Condition B7A operating sta- Green The B7A Unit is operating. Not lit The B7A Unit is stopped. • CJ1W-B7A22 B 7A 22 R U N E R R 1 E R R 2 Indicator Name...
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3 Configuration Units Indicators When transmission errors occur at B7A interface input ports, the ERR1 to ERR4 indicators on the front panel will turn ON according to the port where the error occurred. Port where error occur- CJ1W-B7A14 CJ1W-B7A04 CJ1W-B7A22 Port 1 ERR1...
3 Configuration Units CJ-series I/O Control Units and I/O In- terface Units An I/O Control Unit and I/O Interface Units are used to connect Expansion Racks to the NJ-series CPU Rack to expand the system. 3-6-1 Models and Specifications I/O Control Unit Model Specifications CJ1W-IC101...
3 Configuration Units Sysmac Studio The Sysmac Studio is a Support Software package that provides an integrated development environ- ment to design, program, debug, and maintain SYSMAC NJ-series Controllers. 3-7-1 Model Numbers The model numbers of the Sysmac Studio Standard Edition are given in the following table. The model numbers are different for the media and licenses.
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3 Configuration Units Connection with EtherNet/IP • • 1:1 Connection 1:N Connection Sysmac Studio Sysmac Studio EtherNet/IP EtherNet/IP • A direct connection is made Directly specify the IP address of the remote device. from the Sysmac Studio. The IP address and connection device do not need to be specified.
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3 Configuration Units Additional Information The Sysmac Studio cannot connect online to an NJ-series CPU Unit in the following type of configuration. • If the built-in EtherNet/IP port is not used, you cannot connect to an NJ-series CPU Unit on an EtherNet/IP network.
Installation and Wiring This section describes how to install and wire the CPU Unit and Configuration Units. Processing at Power ON and Power OFF ............ 4-2 4-1-1 Power ON Operation ..................4-2 4-1-2 Power OFF Operation ..................4-3 4-1-3 Resetting the Controller from the Sysmac Studio ........... 4-6 Fail-safe Circuits ....................
4 Installation and Wiring Processing at Power ON and Power WARNING • Do not touch the terminal section while power is ON. Electrical shock may occur. • Do not disassemble any of the Units. Particularly the Power Supply Units contain parts with high voltages when power is ON or immediately after power is turned OFF.
4 Installation and Wiring Additional Information The CPU Unit internally performs initialization when the power to the Controller is turned ON. The following processing is performed for initialization. Process Description Self diagnosis at startup Operation is monitored for the following errors: Power Supply Error, CPU Unit Reset, CPU Unit Watchdog Timer Error, and Incorrect Power Supply Unit Connected.
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4 Installation and Wiring WARNING The NJ-series Controller continues normal operation for a specific period of time even when a momentary power interruption occurs. The Controller may therefore receive incorrect signals from external devices that are affected by the momentary power in- terruption.
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4 Installation and Wiring Power interruption Power interruption System stops. confirmed. detected. (CPU Unit stops.) Voltage recovery Voltage drop disabled. AC: 85 V max. DC: 19.2 V max. Executing user program Processing after power interruption is confirmed System reset Power interruption Power interruption detection delay time: detection time...
4 Installation and Wiring Item Description Processing SD Memory Card access Any writing is interrupted, files are closed, and the Card is unmount- in progress Transferring user program Interrupted. (including online editing) As a result, an error will occur the next time that the power is turned ON.
4 Installation and Wiring Fail-safe Circuits WARNING Provide safety measures in external circuits, including the following items, to ensure safety in the system if an abnormality occurs due to malfunction of the CPU Unit, oth- er Units, or slaves or due to other external factors affecting operation. Not doing so may result in serious accidents due to incorrect operation.
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4 Installation and Wiring Precautions for Safe Use It takes approximately 10 to 20 s to enter RUN mode after the power supply is turned ON. Dur- ing that time, outputs will be OFF or the values will be according to settings in the Units or slaves.
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4 Installation and Wiring Examples: Interlock circuit ON_MC1 Motor clockwise NJ-series Controller ON_MC2 Motor counterclockwise This circuit prevents outputs MC1 and MC2 from both being ON at the same time even if both Control- ler outputs ON_MC1 and ON_MC2 are ON due to a malfunction. NJ-series CPU Unit Hardware User’s Manual (W500)
4 Installation and Wiring Mounting Units Precautions for Correct Use • Follow the instructions in this manual to correctly perform installation. • Do not operate or store the Controller in the following locations. Doing so may cause opera- tion to stop or incorrect operation. a) Locations subject to direct sunlight.
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4 Installation and Wiring Accessibility for Operation and Maintenance • To ensure safe access for operation and maintenance, separate the Controller as much as possi- ble from high-voltage equipment and power machinery. • It will be easy to operate the Controller if it is mounted at a height of 1,000 to 1,600 mm above the floor.
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4 Installation and Wiring Controller Orientation • Each Rack must be mounted in an upright position to provide proper cooling. • Do not install a Rack in any of the following positions. Mounting with the DIN Track on the Bottom Mounting with the DIN Track on the Top DIN Track DIN Track...
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4 Installation and Wiring Installation Method in Control Panels An NJ-series Controller must be mounted inside a control panel on DIN Track. Normally the CPU Rack is installed on top and the Expansion Racks under it. DIN Track • Consider the width of wiring ducts, wiring, ventilation, and Unit replacement when determining the space between Racks.
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4 Installation and Wiring Wiring Duct Example 81.6 to 89 mm Rack 30 mm 30 mm Mounting bracket Expan- sion 40 mm Rack Duct Precautions for Correct Use Tighten terminal block screws and cable screws to the following torques. Terminal Screws M4: 1.2 N·m M3: 0.5 N·m...
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4 Installation and Wiring Routing Wiring Ducts Install the wiring ducts at least 20 mm away from the tops of the Racks and any other objects (e.g., ceiling, wiring ducts, structural supports, devices, etc.) to provide enough space for air circulation and replacement of Units.
4 Installation and Wiring 4-3-2 Connecting Controller Components The Units that make up an NJ-series Controller can be connected simply by pressing the Units togeth- er and locking the sliders by moving them toward the back of the Units. The End Cover is connected in the same way to the Unit on the far right side of the Controller.
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4 Installation and Wiring CPU Rack (I/O Control Unit) *1 Power Supply CPU Unit End Cover Unit Configuration Units (10 max.) (included with CPU Unit) *1: Connect the I/O Control Unit directly to the CPU Unit to enable connecting Expansion Racks.
4 Installation and Wiring 4-3-3 DIN Track Installation Use the following procedure to install an NJ-series Controller on DIN Track. Release the pins on the backs of the NJ-series Units. Release DIN Track mounting pins Fit the back of the Controller onto the DIN Track by inserting the top of the track and then pressing in at the bottom of the Controller, as shown below.
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4 Installation and Wiring and then tighten the screw to lock the Plate in place. End Plates Additional Information To remove Units, perform the steps above in reverse order. Precautions for Safe Use Always turn OFF the power supply to the Controller before attempting any of the following. •...
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4 Installation and Wiring DIN Track and Accessories Use the DIN Track and DIN Track End Plates shown below. Secure each DIN Track inside a control panel with at least three screws. • DIN Track Model numbers: PFP-50N (50 cm), PFP-100N (100 cm), PFP-100N2 (100 cm) Secure the DIN Track to the control panel using M4 screws separated by 210 mm (6 holes) or less and using at least 3 screws.
4 Installation and Wiring 4-3-4 Connecting CJ-series Expansion Racks CS/CJ-series I/O Connecting Cables are used to connect the NJ-series CPU Rack and CJ-series Ex- pansion Racks. CS/CJ-series I/O Connecting Cables • These connectors are equipped with easy-lock connectors. • Use them to connect the CPU Rack to an Expansion Rack or to connect two Expansion Racks. Model number Cable length CS1W-CN313...
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4 Installation and Wiring I/O Control Unit CPU Rack Easy-lock connector I/O Interface Unit I/O Connecting Cable Expansion Rack I/O Interface Unit Easy-lock connector Expansion Rack • The top and bottom of the connector are different. Be sure the connector is facing the correct direction before connecting it.
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4 Installation and Wiring Precautions for Correct Use • When using an I/O Connecting Cable with a locking connector, be sure that the connector is firmly locked in place before using it. • Always turn OFF the power supply to the Controller before connecting a cable. •...
4 Installation and Wiring 4-3-5 Assembled Appearance and Dimensions The NJ-series Units, including the Power Supply Unit, the CPU Unit, and I/O Units, are connected to each other. An End Cover is connected to the right end. Dimensions Power Supply Unit Model Unit width (mm) NJ-PA3001...
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4 Installation and Wiring Other Units come into two widths: 20 mm and 31 mm. 20-mm-wide Units Name Model Unit width (mm) I/O Control Unit CJ1W-IC101 32-point Basic I/O Units CJ1W-ID231/232/233 CJ1W-OD231/232/233/234 B7A Interface Units CJ1W-B7A22 CJ1W-B7A14 CJ1W-B7A04 31-mm-wide Units Name Model Unit width (mm)
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4 Installation and Wiring Design Example for Width W Power Supply Unit CPU Unit Configuration Units (Unit: mm) Power Supply Unit: NJ-PA3001 (70 mm) CPU Unit: NJ501-1500 (90 mm) Basic I/O Units: CJ1W-ID231 (20 mm) × 2 Special I/O Units: CJ1W-AD081-V1 (31 mm) × 4 CPU Bus Unit: CJ1W-EIP21 (31 mm) ×...
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4 Installation and Wiring Installation Height With a height of 90.0 mm, the CPU Unit is the highest component in an NJ-series CPU Rack. It is also higher than any Units on an Expansion Rack. When a cable is connected (such as a connecting cable to Support Software), however, even greater height is required.
4 Installation and Wiring Wiring WARNING • Do not input a voltage or current that exceeds the specified range into a Unit or slave. If a voltage or current that is outside the specified range is input, the Unit or slave may fail or a fire may occur.
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4 Installation and Wiring • If one power supply phase of the equipment is grounded, connect the grounded phase side to the L2/N terminal. Isolation Transformer The Controller's internal noise isolation circuits are sufficient to control typical noise in power supply lines.
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4 Installation and Wiring Precautions for Safe Use • Use crimp terminals for wiring. • Do not connect bare stranded wires directly to terminals. • Tighten the terminal block screws to a torque of 1.2 N·m. • Use crimp terminals (M4) having the dimensions shown below. Crimp Terminals for AC Power Supplies 7 mm max.
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4 Installation and Wiring Power Supply Capacity The maximum power consumption is 50 W (NJ-PD3001) per Rack. When you select the power supply, consider that surge current will flow when the power is turned ON. Refer to 3-3-1 Models and Specifications on page 3-14 for information on surge current specifica- tions.
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4 Installation and Wiring Grounding LG (Noise-filter neutral terminal) GR (Ground terminal) Terminal Grounding Symbol Function name type Functional Functional grounding is done to protect device and system functions, Grounding including prevention of noise from external sources, or prevention of noise from devices or equipment that could have harmful effects on other devices or equipment.
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4 Installation and Wiring • Do not share the Controller’s ground with other equipment or ground the Controller to the metal structure of a building. Doing so may worsen operation. Whenever possible, use an independent ground (with the ground pole separated by a minimum of 10 m from any other ground pole). •...
4 Installation and Wiring 4-4-2 Wiring the Built-in EtherCAT Port For information on wiring the built-in EtherCAT port, refer to the NJ/NX-series CPU Unit Built-in EtherCAT Port User's Manual (Cat. No. W505). 4-4-3 Wiring CJ-series Basic I/O Units with Terminal Blocks Precautions for Wiring I/O Units ...
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Depending on the connector, the following methods are used to connect these Units to external I/O devices. • Use an OMRON Connecting Cable (equipped with a special connector) to connect to a Terminal Block or Relay Terminal. • Use a special connector and make your own cable.
4-4-5 Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals OMRON Connecting Cable can be used to connect Basic I/O Units with Connectors to OMRON Con- nector-Terminal Block Conversion Units or to OMRON I/O Relay Terminals. 4-40 NJ-series CPU Unit Hardware User’s Manual (W500)
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4 Installation and Wiring For details, refer to A-2-4 Connecting Connector-Terminal Block Conversion Units and I/O Relay Ter- minals on page A-73. Connection example for Connector-Terminal Block Connection example for I/O Relay Terminals Conversion Unit Basic I/O Unit Basic I/O Unit Connecting Cable Connecting Cable I/O Relay Terminal...
4 Installation and Wiring 4-4-6 Connecting I/O Devices Input Devices Use the following information for reference when selecting or connecting input devices. DC Input Units The following types of DC input devices can be connected. 4-42 NJ-series CPU Unit Hardware User’s Manual (W500)
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4 Installation and Wiring Contact output DC Input Unit Two-wire DC output DC Input Unit Sensor Power Supply NPN open-collector output Sensor Power Supply Output DC Input Unit 7 mA NPN current output Current DC Input Unit Output regulator Sensor 7 mA Power Supply...
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4 Installation and Wiring AC Input Units Contact output AC Input Unit AC Switching Proximity AC Input Unit switch main circuit Precautions for Correct Use When using a reed switch as the input contact for an AC Input Unit, use a switch with an allow- able current of 1 A or greater.
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Programming Example In this example, the sensor's power supply voltage is used as the input to SensorVcc. A timer delay (100 ms for an OMRON Proximity Sensor) is added to the user program to wait for sensor operation to stabilize.
4 Installation and Wiring egPowerDelay SensorOK SensorVcc T#100ms InData SensorOK SensorIn Output Wiring Precautions Output Short-circuit Protection If a load connected to the output terminals is short-circuited, output components and the printed circuit boards may be damaged. To guard against this, incorporate a fuse in the external circuit. Use a fuse with a capacity of about twice the rated output.
4 Installation and Wiring 4-4-8 Wiring B7A Interface Units Terminal Arrangement Termi- Name Function Word Appearance Port 1 power supply: V1 Connect to the + terminal of the B7A Link Ter- Connector with clamps minal to be connected to port 1 (only when us- ing a common power supply).
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4 Installation and Wiring Preparing and Connecting Cables Use the following procedure to prepare and connect the cables. Precautions for Correct Use Always turn OFF the Unit's power supply and communications power supply before attaching or removing connectors. Preparing the Covering First, use the following procedure to prepare the cable.
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4 Installation and Wiring Precautions for Correct Use Always use the specified crimp tool to attach the crimp terminals. If a crimp tool is not used, the cable will not be crimped properly, which may cause the cable to become detached from the terminal.
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4 Installation and Wiring Additional Information To remove the signal lines from the connector, press down on the orange tab while pulling out the signal line, as shown in the following diagram. Small, flat- blade screwdriver Precautions for Correct Use To remove the connector from the Unit, fully unscrew the set screws from both sides of the con- nector, and then remove the connector.
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4 Installation and Wiring Connection Diagrams Precautions for Correct Use • Confirm that terminals are connected correctly. If connections are incorrect, the internal com- ponents of the B7A Interface Unit and B7A Link Terminal may be damaged. • Route the signal lines in separate ducts both inside and outside the control panel to isolate them from power lines.
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4 Installation and Wiring High-speed Mode Note If shielded cable is not used, the maximum transmission distance is 10 m regardless of whether a com- mon or separate power supplies are used. (Use VCTF cable of 0.75 mm or higher.) •...
4 Installation and Wiring Control Panel Installation To ensure system reliability and safety, the system must be designed and configured according to the installation environment (temperature, humidity, vibration, shock, corrosive gases, overcurrent, noise, etc.). 4-5-1 Temperature Panels have been reduced in size due to space-saving and miniaturization in devices and systems, and the temperature inside the panel may be at least 10 to 15°C higher than outside the panel.
4 Installation and Wiring Forced Ventilation (by Fan at Top of Panel) Controller Controller Air filter Forced Ventilation Method Forced Air Circulation (by Fan in Closed Panel) Controller Controller Forced Air Circulation Room Cooling (Cooling the Entire Room Where the Control Panel Is Lo- cated) Cooler Control panel...
4 Installation and Wiring Control panel Moisture absorber Controller Power ON Heater Examples of Measures against Condensation 4-5-3 Vibration and Shock The Controller is tested for conformity with the sine wave vibration test method (IEC 60068-2-6) and the shock test method (IEC 60068-2-27) of the Environmental Testing for Electrotechnical Products. It is designed so that malfunctioning will not occur within the specifications for vibration and shock.
4 Installation and Wiring 4-5-5 Electrical Environment When installing or wiring devices, make sure that there will be no danger to people and that noise will not interfere with electrical signals. Controller Installation Location Install the Controller as far away as possible from high-voltage (600 V or higher) and power devices to ensure safe operation and maintenance.
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4 Installation and Wiring DC I/O AC I/O device device Terminal block Example of Arrangement in Panel Wire Layout for the Power Supply System Observe the following points when wiring the power supply system. • Separate the Controller power supply from the I/O device power supply and install a noise filter near the Controller power supply feed section.
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4 Installation and Wiring Controller Inductive Diode DC Input Inductive Inductive load Unit load load Controller Controller Output Output Connect a diode in a DC circuit. Unit Unit Connect a surge suppressor in an AC circuit. Connect a diode in a DC circuit. Input Signal Noise Countermeasures Output Signal Noise Countermeasures •...
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4 Installation and Wiring • High-frequency devices (such as Inverters) and signal lines (communications) Wiring Methods Observe the following points when wiring power supply and signal cables. • When routing signal cables with differing characteristics through the same duct, always keep them separated.
4 Installation and Wiring High-voltage power panel Metal tubing Power line Power line 200 mm Controller Controller Ground of 100 W or less 200 mm Example: Separating Controller from Power Lines Other Precautions • Basic I/O Units have both plus and minus commons, so pay attention to the polarity when wiring. 4-5-6 Grounding This section describes the earthing methods and precautions.
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4 Installation and Wiring Additional Information • In a country or region where the earthing method is regulated, you must comply with the reg- ulations. Refer to the applicable local and national ordinances of the place where you install the system, or other international laws and regulations. •...
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4 Installation and Wiring Each earth electrode must be ground to 100 Ω or less. Connect the ground lines of the device that is connected with a communications cable and oth- er devices as a bundle to a single earth electrode. Be sure that the earth electrode is separated by a minimum of 10 m from any other earth electrode of a device that could be a noise source.
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4 Installation and Wiring Precautions for Grounding • To prevent electrical shock, do not connect devices to ground poles (or steel frames) with non- equalized potential to which multiple devices are connected. • Use a ground pole as close to the Controller as possible and keep the ground line as short as possi- ble.
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4 Installation and Wiring 4-64 NJ-series CPU Unit Hardware User’s Manual (W500)
Troubleshooting This section describes the overview of methods for checking errors. Overview of Troubleshooting................ 5-2 NJ-series CPU Unit Hardware User’s Manual (W500)
5 Troubleshooting Overview of Troubleshooting You manage all of the errors that occur on the NJ-series Controller as events. This allows you to see what errors have occurred and find corrections for them with the same methods for the entire range of errors that is managed (i.e., CPU Unit, NX-series Slave Terminals, EtherCAT slaves, and CJ-series Units).
Inspection and Maintenance This section describes the required inspections and maintenance. It also describes the service lives and replacement procedures for the Battery and Power Supply Units. Periodic Maintenance and Inspection ............6-2 6-1-1 Periodic Inspection ..................6-2 6-1-2 Unit Replacement Precautions................ 6-3 Replacing the Battery ..................
6 Inspection and Maintenance Periodic Maintenance and Inspection Daily or periodic inspections are required in order to maintain the Controller's functions in peak operat- ing condition. 6-1-1 Periodic Inspection Although the major components in NJ-series Controllers have an extremely long life time, they can de- teriorate under improper environmental conditions.
• If you return a faulty Unit for repair, describe the problem in as much detail as possible, enclose this description with the Unit, and return the Unit to your OMRON representative. • For poor contact, take a clean cotton cloth, soak the cloth in industrial alcohol, and carefully wipe the contacts clean.
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6 Inspection and Maintenance Precautions for Correct Use • If you replaced the CPU Unit, transfer the user program and the variables with a Retain attrib- ute (i.e., variables retained during power interruptions) that are required at startup, before you start operation.
6 Inspection and Maintenance Replacing the Battery The Battery in the NJ-series CPU Unit must be replaced periodically as preventative maintenance. (The Battery is a backup power supply for the CPU Unit's internal clock and the variables that are re- tained during power interruptions.) This section describes how to replace the Battery.
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6 Inspection and Maintenance Low Battery Indicators If the Controller Setup has been set to detect a low-battery error, the ERROR indicator on the front of the CPU Unit will flash when the battery is nearly discharged. If the ERROR indicator flashes, connect the Sysmac Studio, and then check the CPU Unit's Battery connection if the Sysmac Studio shows a Low Battery Voltage, Battery-backup Memory Check Error, or Real-Time Clock Stopped event.
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6 Inspection and Maintenance Replacement Procedure Use the following procedure to replace the battery when the previous battery has become completely discharged. Precautions for Safe Use We recommend replacing the battery with the power OFF to prevent the CPU Unit's sensitive internal components from being damaged by static electricity.
6 Inspection and Maintenance Additional Information The Low Battery Voltage event is cleared automatically the next time the Controller is turned ON after replacing the Battery. 6-2-2 Operation without a Battery NJ-series CPU Units do not support a battery-free operation function such as CJ-series CPU Units. If a Battery is not connected or the Battery voltage is too low, the following operation occurs.
Appendices The appendices provide the specifications of the Basic I/O Units, Unit dimensions, load short-circuit protection detection, line disconnection detection, and measures for EMC Directives. Specifications ....................A-2 Specifications of Basic I/O Units ..............A-3 A-2-1 Overview of Units .................... A-3 A-2-2 Basic I/O Units....................
EU Directives, NK, LR and KC This is the value when the power ON time rate is 0% (power OFF). Refer to the OMRON website (http://www.ia.omron.com) or contact your OMRON representative for the most recent applicable standards for each model.
Appendices A-2 Specifications of Basic I/O Units A-2-1 Overview of Units Basic I/O Units Basic Input Units Type of Unit Name Input specifications Model Page Basic Input Units DC Input Units Terminal block, 12 to 24 VDC 8 in- CJ1W-ID201 page puts...
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Appendices Basic Output Units Type of Unit Name Output specifications Model Page Basic Output Units Relay Output Units Terminal block, 250 VAC/24 8 out- CJ1W-OC201 page VDC, 2 A, puts A-30 8 independent contacts Terminal block, 250 VAC/24 16 out- CJ1W-OC211 page VDC, 2 A...
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Appendices Basic Mixed I/O Units Type of Unit Name I/O specifications Model Page Basic I/O Units 24-VDC In- Sink- Fujitsu / OTAX connector 16 inputs CJ1W-MD231 page puts/Transis- Inputs: 24 VDC 16 out- A-58 tor Output output Outputs: 12 to 24 VDC, 0.5 A puts Units MIL connector...
Appendices A-2-2 Basic I/O Units Basic Input Units with Terminal Blocks CJ1W-ID201 DC Input Unit (12 to 24-VDC, 8 Points) Name 8-point DC Input Unit with Terminal Block Model CJ1W-ID201 Rated Input Voltage 12 to 24 VDC Allowable Input 10.2 to 26.4 VDC Voltage Range Input Impedance...
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Appendices External connection and terminal-device Con- variable diagram nector Signal Signal name name Jxx_Ch1_In00 Jxx_Ch1_In01 Jxx_Ch1_In02 Jxx_Ch1_In03 Jxx_Ch1_In04 Jxx_Ch1_In05 Jxx_Ch1_In06 Jxx_Ch1_In07 12 to 24 VDC • Polarity of the input power supply can be connected in either direction. The ON response time will be 20 μs maximum and OFF response time will be 400 μs maximum even if the response time are set to 0 ms due to internal element delays.
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Appendices CJ1W-ID211 DC Input Unit (24 VDC, 16 Points) Name 16-point DC Input Unit with Terminal Block Model CJ1W-ID211 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 3.3 kΩ Input Current 7 mA typical (at 24 VDC) ON Voltage/ON Cur- 14.4 VDC min./3 mA min.
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Appendices External connection and terminal-device Signal Signal variable diagram Connector name name Jxx_Ch1_In00 Jxx_Ch1_In01 Jxx_Ch1_In02 Jxx_Ch1_In03 Jxx_Ch1_In04 Jxx_Ch1_In05 Jxx_Ch1_In06 Jxx_Ch1_In07 Jxx_Ch1_In08 24 VDC Jxx_Ch1_In09 Jxx_Ch1_In10 Jxx_Ch1_In11 Jxx_Ch1_In12 Jxx_Ch1_In13 Jxx_Ch1_In14 Jxx_Ch1_In15 • Polarity of the input power supply can be connected in either direction. The ON response time will be 20 μs maximum and OFF response time will be 400 μs maximum even if the response time are set to 0 ms due to internal element delays.
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Appendices CJ1W-ID212 DC Input Unit (24 VDC, 16 Points) Name 16-point DC Input Unit with Terminal Block Model CJ1W-ID212 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 3.3 kΩ Input Current 7 mA typical (at 24 VDC) ON Voltage/ON Cur- 14.4 VDC min./3 mA min.
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Appendices External connection and terminal-device Connector Signal variable diagram Signal name name Jxx_Ch1_In00 Jxx_Ch1_In01 Jxx_Ch1_In02 Jxx_Ch1_In03 Jxx_Ch1_In04 Jxx_Ch1_In05 Jxx_Ch1_In06 Jxx_Ch1_In07 Jxx_Ch1_In08 24 VDC Jxx_Ch1_In09 Jxx_Ch1_In10 Jxx_Ch1_In11 Jxx_Ch1_In12 Jxx_Ch1_In13 Jxx_Ch1_In14 Jxx_Ch1_In15 • Polarity of the input power supply can be connected in either direction. The ON response time will be 15 μs maximum and OFF response time will be 90 μs maximum even if the response time are set to 0 ms due to internal element delays.
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Appendices CJ1W-ID231 DC Input Unit (24 VDC, 32 Points) Name 32-point DC Input Unit with Fujitsu / OTAX Connector Model CJ1W-ID231 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 5.6 kΩ Input Current 4.1 mA typical (at 24 VDC) ON Voltage/ON Cur- 19.0 VDC min./3 mA min.
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Appendices External connection Connec- Signal Signal tor pin name Allocated name Allocated and terminal-device CIO word CIO word Jxx_Ch1_In00 Jxx_Ch2_In00 variable diagram Jxx_Ch1_In01 Jxx_Ch2_In01 Jxx_Ch1_In02 Jxx_Ch2_In02 Jxx_Ch1_In03 Jxx_Ch2_In03 Wd m Wd m+1 Jxx_Ch1_In04 Jxx_Ch2_In04 Jxx_Ch1_In05 Jxx_Ch2_In05 Jxx_Ch1_In06 Jxx_Ch2_In06 Jxx_Ch1_In07 Jxx_Ch2_In07 COM0 COM1 Jxx_Ch1_In08...
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Appendices CJ1W-ID232 DC Input Unit (24 VDC, 32 Points) Name 32-point DC Input Unit with MIL Connector Model CJ1W-ID232 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 5.6 kΩ Input Current 4.1 mA typical (at 24 VDC) ON Voltage/ON Cur- 19.0 VDC min./3 mA min.
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Appendices External connection Allocated Signal Signal Connec- Allocated CIO word name name tor pin CIO word and terminal-device 24 VDC variable diagram COM1 COM1 Jxx_Ch2_In15 Jxx_Ch2_In07 Jxx_Ch2_In14 Jxx_Ch2_In06 Jxx_Ch2_In13 Jxx_Ch2_In05 Jxx_Ch2_In12 Jxx_Ch2_In04 Wd m+1 Wd m+1 Jxx_Ch2_In11 Jxx_Ch2_In03 Jxx_Ch2_In10 Jxx_Ch2_In02 Jxx_Ch2_In09 Jxx_Ch2_In01 Jxx_Ch2_In08...
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Appendices CJ1W-ID233 DC Input Unit (24 VDC, 32 Points) Name 32-point DC Input Unit with MIL Connector Model CJ1W-ID233 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 5.6 kΩ Input Current 4.1 mA typical (at 24 VDC) ON Voltage/ON Cur- 19.0 VDC min./3 mA min.
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Appendices External connection Connec- Allocated Allocated Signal Signal tor pin CIO word CIO word name name and terminal-device 24 VDC variable diagram COM1 COM1 Jxx_Ch2_In15 Jxx_Ch2_In07 Jxx_Ch2_In14 Jxx_Ch2_In06 Jxx_Ch2_In13 Jxx_Ch2_In05 Jxx_Ch2_In12 Jxx_Ch2_In04 Wd m+1 Wd m+1 Jxx_Ch2_In11 Jxx_Ch2_In03 Jxx_Ch2_In10 Jxx_Ch2_In02 Jxx_Ch2_In09 Jxx_Ch2_In01 Jxx_Ch2_In08...
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Appendices CJ1W-ID261 DC Input Unit (24 VDC, 64 Points) Name 64-point DC Input Unit with Fujitsu / OTAX Connector Model CJ1W-ID261 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 5.6 kΩ Input Current 4.1 mA typical (at 24 VDC) ON Voltage/ON Cur- 19.0 VDC min./3 mA min.
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Appendices External connection and terminal-device Allocated Signal Connec- Signal Allocated Signal Allocated Connec- Signal Allocated CIO word name tor pin name CIO word name tor pin CIO word name CIO word variable diagram Jxx_Ch3_In00 Jxx_Ch4_In00 Jxx_Ch3_In01 Jxx_Ch4_In01 Jxx_Ch3_In02 Jxx_Ch4_In02 COM1 COM0 Jxx_Ch3_In03 Jxx_Ch4_In03...
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Appendices CJ1W-ID262 DC Input Unit (24 VDC, 64 Points) Name 64-point DC Input Unit with MIL Connector Model CJ1W-ID262 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 5.6 kΩ Input Current 4.1 mA typical (at 24 VDC) ON Voltage/ON Cur- 19.0 VDC min./3 mA min.
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Appendices External connection and terminal-device Allocated Allocated Allocated Signal Connec- Signal Allocated Signal Signal Connec- CIO word CIO word CIO word name tor pin name CIO word name variable diagram name tor pin 24 VDC Jxx_Ch1_In00 Jxx_Ch1_In08 Jxx_Ch1_In01 Jxx_Ch1_In09 COM3 COM3 24 VDC Jxx_Ch1_In02...
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Appendices CJ1W-IA201 AC Input Unit (200 VAC, 8 Points) Name 8-point AC Input Unit with Terminal Block Model CJ1W-IA201 Rated Input Voltage 200 to 240 VAC 50/60 Hz Allowable Input 170 to 264 VAC Voltage Range Input Impedance 21 kΩ (50 Hz), 18 kΩ (60 Hz) Input Current 9 mA typical (at 200 VAC, 50 Hz), 11 mA typical (at 200 VAC, 60 Hz) ON Voltage/ON Cur-...
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Appendices Terminal numbers A0 to A8 and B0 to B8 are used in the external connection and terminal-device variable diagrams. They are not printed on the Units. A-23 NJ-series CPU Unit Hardware User’s Manual (W500)
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Appendices CJ1W-IA111 AC Input Unit (100 VAC, 16 points) Name 16-point AC Input Unit with Terminal Block Model CJ1W-IA111 Rated Input Voltage 100 to 120 VAC 50/60 Hz Allowable Input 85 to 132 VAC Voltage Range Input Impedance 14.5 kΩ (50 Hz), 12 kΩ (60 Hz) Input Current 7 mA typical (at 100 VAC, 50 Hz), 8 mA typical (at 100 VAC, 60 Hz) ON Voltage/ON Cur-...
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Appendices Use an input voltage of 90 VAC or higher when connecting 2-wire sensors. Terminal numbers A0 to A8 and B0 to B8 are used in the external connection and terminal-device variable diagrams. They are not printed on the Units. A-25 NJ-series CPU Unit Hardware User’s Manual (W500)
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Appendices CJ1W-INT01 Interrupt Input Unit (16 Points) Name 16-point Interrupt Input Unit with Terminal Block Model CJ1W-INT01 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 3.3 kΩ Input Current 7 mA typical (at 24 VDC) ON Voltage/ON Cur- 14.4 VDC min./3 mA min.
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Appendices External connection and terminal-device Signal Signal variable diagram Connector name name Jxx_Ch1_In00 Jxx_Ch1_In01 Jxx_Ch1_In02 Jxx_Ch1_In03 Jxx_Ch1_In04 Jxx_Ch1_In05 24 VDC Jxx_Ch1_In06 Jxx_Ch1_In07 Jxx_Ch1_In08 Jxx_Ch1_In09 Jxx_Ch1_In10 Jxx_Ch1_In11 Jxx_Ch1_In12 Jxx_Ch1_In13 Jxx_Ch1_In14 Jxx_Ch1_In15 • The polarity can be connected in either direction. Terminal numbers A0 to A8 and B0 to B8 are used in the external connection and terminal-device variable diagrams. They are not printed on the Units.
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Appendices CJ1W-IDP01 Quick-response Input Unit (16 Points) Name 16-point Quick-response Input Unit with Terminal Block Model CJ1W-IDP01 Rated Input Voltage 24 VDC Allowable Input 20.4 to 26.4 VDC Voltage Range Input Impedance 3.3 kΩ Input Current 7 mA typical (at 24 VDC) ON Voltage/ON Cur- 14.4 VDC min./3 mA min.
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Appendices • The pulse width (ON time) that can be read by the Quick-response Input Unit is 0.05 ms. • Inputs read by the internal circuits are cleared when inputs are refreshed. A-29 NJ-series CPU Unit Hardware User’s Manual (W500)
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Appendices Basic Output Units CJ1W-OC201 Contact Output Unit (Independent Relays, 8 Points) Name 8-point Contact Output Unit with Terminal Block (Independent Relays) Model CJ1W-OC201 Max. Switching Ca- 2 A 250 VAC (cosφ = 1), 2 A 250 VAC (cosφ = 0.4), 2 A 24 VDC pacity (16 A/Unit) Min.
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Appendices External connection and terminal-device Signal Connector Signal variable diagram name name Jxx_Ch1_Out00 Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1_Out01 Jxx_Ch1_Out02 Jxx_Ch1_Out02 Jxx_Ch1_Out03 Jxx_Ch1_Out03 Jxx_Ch1_Out04 Jxx_Ch1_Out04 Jxx_Ch1_Out05 Jxx_Ch1_Out05 Jxx_Ch1_Out06 Jxx_Ch1_Out06 Jxx_Ch1_Out07 Jxx_Ch1_Out07 250 VAC, 24 VDC max. Note The input power supply polarity can be connected in either direction. Terminal numbers A0 to A8 and B0 to B8 are used in the external connection and terminal-device variable diagrams.
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Appendices CJ1W-OC211 Contact Output Unit (16 Points) Name 16-point Contact Output Unit with Terminal Block Model CJ1W-OC211 Max. Switching Ca- 2 A 250 VAC (cosφ = 1), 2 A 250 VAC (cosφ = 0.4), 2 A 24 VDC pacity 8 A/Unit Min.
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Appendices CJ1W-OA201 Triac Output Unit (8 Points) Name 8-point Triac Output Unit with Terminal Block Model CJ1W-OA201 Max. Switching Ca- 0.6 A 250 VAC, 50/60 Hz (2.4 A/Unit) pacity Max. Inrush Current 15 A (pulse width: 10 ms max.) Min.
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Appendices CJ1W-OD201 Transistor Output Unit (8 Points) Name 8-point Transistor Output Unit with Terminal Block (Sinking Outputs) Model CJ1W-OD201 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 2.0 A/point, 8.0 A/Unit rent Maximum Inrush 10 A/point, 10 ms max.
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Appendices External connection and terminal-device Signal Connector Signal variable diagram name name Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1_Out02 Jxx_Ch1_Out03 12 to 24 VDC COM0 Jxx_Ch1_Out04 Jxx_Ch1_Out05 Jxx_Ch1_Out06 Jxx_Ch1_Out07 12 to 24 VDC COM1 • When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrect- ly if the polarity is reversed.
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Appendices CJ1W-OD203 Transistor Output Unit (8 Points) Name 8-point Transistor Output Unit with Terminal Block (Sinking Outputs) Model CJ1W-OD203 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 4.0 A/Unit rent Maximum Inrush 4.0 A/point, 10 ms max.
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Appendices CJ1W-OD211 Transistor Output Unit (16 Points) Name 16-point Transistor Output Unit with Terminal Block (Sinking Outputs) Model CJ1W-OD211 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 5.0 A/Unit rent Maximum Inrush 4.0 A/point, 10 ms max.
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Appendices CJ1W-OD213 Transistor Output Unit (16 Points) Name 16-point Transistor Output Unit with Terminal Block (Sinking Outputs) Model CJ1W-OD213 Rated Voltage 24 VDC Operating Load 20.4 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 5.0 A/Unit rent Maximum Inrush 4.0 A/point, 10 ms max.
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Appendices CJ1W-OD231 Transistor Output Unit (32 Points) Name 32-point Transistor Output Unit with Fujitsu / OTAX Connector (Sinking Outputs) Model CJ1W-OD231 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 2.0 A/common, 4.0 A/Unit rent Maximum Inrush 4.0 A/point, 10 ms max.
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Appendices External connection Connec- Signal Signal Allocated Allocated tor pin name name and terminal-device CIO word CIO word Jxx_Ch1_Out00 Jxx_Ch2_Out00 variable diagram Jxx_Ch1_Out01 Jxx_Ch2_Out01 Jxx_Ch1_Out02 Jxx_Ch2_Out02 12 to 12 to Jxx_Ch1_Out03 Jxx_Ch2_Out03 24 VDC 24 VDC Wd m Wd m+1 Jxx_Ch1_Out04 Jxx_Ch2_Out04 Jxx_Ch1_Out05...
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Appendices CJ1W-OD233 Transistor Output Unit (32 Points) Name 32-point Transistor Output Unit with MIL Connector (Sinking Outputs) Model CJ1W-OD233 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 2 A/common, 4 A/Unit rent Maximum Inrush 4.0 A/point, 10 ms max.
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Appendices External connection Allocated Signal Connec- Signal Allocated CIO word name tor pin name CIO word and terminal-device 12 to variable diagram 24 VDC COM1 COM1 Jxx_Ch2_Out15 Jxx_Ch2_Out07 Jxx_Ch2_Out14 Jxx_Ch2_Out06 Jxx_Ch2_Out05 Jxx_Ch2_Out13 Jxx_Ch2_Out04 Jxx_Ch2_Out12 Jxx_Ch2_Out11 Jxx_Ch2_Out03 Jxx_Ch2_Out10 Jxx_Ch2_Out02 Jxx_Ch2_Out01 Jxx_Ch2_Out09 Jxx_Ch2_Out08 Jxx_Ch2_Out00 COM0...
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Appendices CJ1W-OD234 Transistor Output Unit (32 Points) Name 32-point Transistor Output Unit with MIL Connector (Sinking Outputs) Model CJ1W-OD234 Rated Voltage 24 VDC Operating Load 20.4 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 2 A/common, 4 A/Unit rent Maximum Inrush 4.0 A/point, 10 ms max.
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Appendices External connection Connec- Signal Allocated Allocated Signal tor pin name CIO word CIO word name and terminal-device variable diagram 24 VDC COM1 COM1 Jxx_Ch2_Out15 Jxx_Ch2_Out07 Jxx_Ch2_Out06 Jxx_Ch2_Out14 Jxx_Ch2_Out05 Jxx_Ch2_Out13 Jxx_Ch2_Out12 Jxx_Ch2_Out04 Jxx_Ch2_Out11 Jxx_Ch2_Out03 Jxx_Ch2_Out02 Jxx_Ch2_Out10 Jxx_Ch2_Out01 Jxx_Ch2_Out09 Jxx_Ch2_Out08 Jxx_Ch2_Out00 COM0 COM0 Jxx_Ch1_Out15...
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Appendices CJ1W-OD261 Transistor Output Unit (64 Points) Name 64-point Transistor Output Unit with Fujitsu / OTAX Connectors (Sinking Outputs) Model CJ1W-OD261 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.3 A/point, 1.6 A/common, 6.4 A/Unit rent Maximum Inrush 3.0 A/point, 10 ms max.
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Appendices External connection and terminal-device Connector Connec- Signal Signal Signal Allocated Signal Allocated Allocated Allocated tor pin name name name CIO word name variable diagram CIO word CIO word CIO word Jxx_Ch3_Out00 Jxx_Ch4_Out00 Jxx_Ch3_Out01 Jxx_Ch4_Out01 COM0 COM1 Jxx_Ch3_Out02 Jxx_Ch4_Out02 12 to 12 to Jxx_Ch2_Out15 Jxx_Ch1_Out15...
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Appendices CJ1W-OD263 Transistor Output Unit (64 Points) Name 64-point Transistor Output Unit with MIL Connectors (Sinking Outputs) Model CJ1W-OD263 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.3 A/point, 1.6 A/common, 6.4 A/Unit rent Maximum Inrush 3.0 A/point, 10 ms max.
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Appendices External connection and terminal-device Allocated Connec- Allocated Signal Signal Connec- Signal Signal Allocated Allocated CIO word CIO word tor pin name name name tor pin variable diagram name CIO word CIO word 12 to Jxx_Ch1_Out00 Jxx_Ch1_Out08 12 to Jxx_Ch1_Out09 Jxx_Ch1_Out01 COM3 COM3...
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Appendices CJ1W-OD202 Transistor Output Unit (8 Points) Name 8-point Transistor Output Unit with Terminal Block (Sourcing Outputs) Model CJ1W-OD202 Rated Voltage 24 VDC Operating Load 20.4 to 26.4 VDC Voltage Range Maximum Load Cur- 2 A/point, 8 A/Unit rent Leakage Current 0.1 mA max.
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Appendices External connection and terminal-device Signal Signal variable diagram Connector name name Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1_Out02 Jxx_Ch1_Out03 24 VDC COM0 (+V) Jxx_Ch1_Out04 Jxx_Ch1_Out05 Jxx_Ch1_Out06 Jxx_Ch1_Out07 24 VDC COM1 (+V) • When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrect- ly if the polarity is reversed.
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Appendices CJ1W-OD204 Transistor Output Unit (8 Points) Name 8-point Transistor Output Unit with Terminal Block (Sourcing Outputs) Model CJ1W-OD204 Rated Voltage 24 VDC Operating Load 20.4 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 4.0 A/Unit rent Leakage Current 0.1 mA max.
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Appendices CJ1W-OD212 Transistor Output Unit (16 Points) Name 16-point Transistor Output Unit with Terminal Block (Sourcing Outputs) Model CJ1W-OD212 Rated Voltage 24 VDC Operating Load 20.4 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 5.0 A/Unit rent Leakage Current 0.1 mA max.
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Appendices External connection and terminal-device Connector variable diagram Signal Signal name name Jxx_Ch1_Out00 Jxx_Ch1_Out01 Jxx_Ch1_Out02 Jxx_Ch1_Out03 Jxx_Ch1_Out04 Jxx_Ch1_Out05 Jxx_Ch1_Out06 Jxx_Ch1_Out07 Jxx_Ch1_Out08 Jxx_Ch1_Out09 Jxx_Ch1_Out10 Jxx_Ch1_Out11 Jxx_Ch1_Out12 Jxx_Ch1_Out13 Jxx_Ch1_Out14 Jxx_Ch1_Out15 COM (+V) 24 VDC • When wiring, pay careful attention to the polarity of the external power supply. The load may operate incorrect- ly if the polarity is reversed.
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Appendices CJ1W-OD232 Transistor Output Unit (32 Points) Name 32-point Transistor Output Unit with MIL Connector (Sourcing Outputs) Model CJ1W-OD232 Rated Voltage 24 VDC Operating Load 20.4 to 26.4 VDC Voltage Range Maximum Load Cur- 0.5 A/point, 2.0 A/common, 4.0 A/Unit rent Leakage Current 0.1 mA max.
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Appendices External connection Allocated Allocated Connec- Signal Signal CIO word CIO word tor pin name name and terminal-device variable diagram 24 VDC COM1 (+V) COM1 (+V) Jxx_Ch2_Out15 Jxx_Ch2_Out07 Jxx_Ch2_Out14 Jxx_Ch2_Out06 Jxx_Ch2_Out13 Jxx_Ch2_Out05 Jxx_Ch2_Out12 Jxx_Ch2_Out04 Jxx_Ch2_Out11 Jxx_Ch2_Out03 Jxx_Ch2_Out10 Jxx_Ch2_Out02 Jxx_Ch2_Out09 Jxx_Ch2_Out01 Jxx_Ch2_Out08 Jxx_Ch2_Out00 COM0 (+V)
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Appendices CJ1W-OD262 Transistor Output Unit (64 Points) Name 64-point Transistor Output Unit with MIL Connectors (Sourcing Outputs) Model CJ1W-OD262 Rated Voltage 12 to 24 VDC Operating Load 10.2 to 26.4 VDC Voltage Range Maximum Load Cur- 0.3 A/point, 1.6 A/common, 6.4 A/Unit rent Maximum Inrush 3.0 A/point, 10 ms max.
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Appendices External connection and terminal-device Allocated Signal Connector Signal Allocated Connec- Signal Allocated Allocated Signal CIO word name name CIO word tor pin name CIO word CIO word variable diagram name 12 to 24 VDC 12 to COM3 (+V) COM3 (+V) Jxx_Ch1_Out00 Jxx_Ch1_Out08 24 VDC...
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Appendices Mixed I/O Units CJ1W-MD231 DC Input/Transistor Output Unit (24 VDC, 16 Inputs/16 Out- puts) Name 16-point DC Input/16-point Transistor Output Unit with Fujitsu / OTAX Connectors (Sinking Outputs) Model CJ1W-MD231 Output section (CN1) Input section (CN2) Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC...
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Appendices Circuit Configura- CN1 (OUT) CN2 (IN) tion Allocated Allocated Signal name Signal name CIO word CIO word 3.3 kW Jxx_Ch1_In00 Wd m+1 Connect Jxx_Ch1_Out00 Jxx_Ch1_In07 Connect or row A Wd m or row A Jxx_Ch1_Out07 COM1 Input indicator COM0 Output indicator 3.3 kW...
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Appendices CJ1W-MD233 DC Input/Transistor Output Unit (24 VDC, 16 Inputs/16 Out- puts) Name 16-point DC Input/16-point Transistor Output Unit with MIL Connectors (Sinking Outputs) Model CJ1W-MD233 Output section (CN1) Input section (CN2) Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load 10.2 to 26.4 VDC...
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Appendices External connection Allocated Signal Connec- Signal Allocated Signal Connec- Signal Allocated Allocated name tor pin name CIO word CIO word CIO word name tor pin name CIO word and terminal-device Jxx_Ch1_Out00 Jxx_Ch1_Out08 variable diagram COM1 COM1 Jxx_Ch1_Out01 Jxx_Ch1_Out09 Jxx_Ch1_In15 Jxx_Ch1_In07 Jxx_Ch1_Out02 Jxx_Ch1_Out10...
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Appendices CJ1W-MD261 DC Input/Transistor Output Unit (24 VDC 32 Inputs/32 Out- puts) Name 32-point DC Input/32-point Transistor Output Unit with Fujitsu / OTAX Connectors (Sinking Outputs) Model CJ1W-MD261 Output section (CN1) Input section (CN2) Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load...
Page 267
Appendices External connection CN1 (OUT) CN2 (IN) and terminal-device Allocated Signal Connec- Signal Allocated Allocated Allocated Connec- Signal Signal CIO word name tor pin name CIO word CIO word CIO word tor pin name name variable diagram Jxx_Ch1_In00 Jxx_Ch2_In00 COM1 (0 V) COM0 (0 V) Jxx_Ch1_In01 Jxx_Ch2_In01...
Page 268
Appendices CJ1W-MD263 DC Input/Transistor Output Unit (24 VDC 32 Inputs/32 Out- puts) Name 32-point DC Input/32-point Transistor Output Unit with MIL Connectors (Sinking Outputs) Model CJ1W-MD263 Output section (CN1) Input section (CN2) Rated Voltage 12 to 24 VDC Rated Input Voltage 24 VDC Operating Load 10.2 to 26.4 VDC...
Page 269
Appendices External connection CN1 (OUT) CN2 (IN) and terminal-device Allocated Allocated Allocated Signal Connec- Signal Signal Allocated Connec- Signal CIO word CIO word CIO word name variable diagram tor pin name name CIO word tor pin name 24 VDC Jxx_Ch1_Out00 Jxx_Ch1_Out08 12 to Jxx_Ch1_Out01...
Page 270
Appendices CJ1W-MD232 DC Input/Transistor Output Unit (24 VDC, 16 inputs/16 Out- puts) Name 16-point DC Input/16-point Transistor Output Unit with MIL Connectors (Sourcing Outputs) Model CJ1W-MD232 Output section (CN1) Input section (CN2) Rated Voltage 24 VDC Rated Input Voltage 24 VDC Operating Load 20.4 to 26.4 VDC...
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Appendices Circuit Configura- CN1 (OUT) CN2 (IN) tion Signal Signal Allocated Allocated name name CIO word CIO word COM0 (+V) Jxx_Ch1_In00 Jxx_Ch1_Out00 Wd m Jxx_Ch1_In07 Jxx_Ch1_Out07 COM1 Input indicator Output indicator Jxx_Ch1_In08 COM0 (+V) Jxx_Ch1_In15 Jxx_Ch1_Out08 Wd m Jxx_Ch1_Out15 COM1 Number of Simultaneously ON Points vs.
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Appendices CJ1W-MD563 TTL I/O Unit (32 Inputs/32 Outputs) Name 32-point Input /32-point Output TTL I/O Unit with MIL Connectors Model CJ1W-MD563 Output section (CN1) Input section (CN2) Rated Voltage 5 VDC±10% Rated Input Voltage 5 VDC±10% Operating Load 4.5 to 5.5 VDC Input Impedance 1.1 kΩ...
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Appendices External connection Allocated Allocated Signal Allocated Signal Connec- Signal Connec- Allocated Signal CIO word CIO word name CIO word name tor pin name tor pin CIO word name and terminal-device 5 VDC variable diagram Jxx_Ch1_Out00 Jxx_Ch1_Out08 5 VDC COM3 COM3 Jxx_Ch1_Out01 Jxx_Ch1_Out09...
Appendices A-2-3 Precautions on Contact Output Units Service Life Expectancy The service life expectancy of the relays (NY-24W-K-IE) in the CJ1W-OC201/211 Contact Output Units depends on the type of load, the contact current, and the ambient temperature. Use the following diagrams to calculate the relay service life based on the operating conditions, and replace the relay before the end of its service life.
Page 275
Appendices cause a delay in the resetting time (shut-off time). Arc killer circuit examples are listed in the following table. Current Circuit Characteristic Required element CR method If the load is a relay or sole- The capacitance of the capacitor noid, there is a delay in the should be approx.
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Appendices Precautions for Correct Use Do not connect a capacitor as an arc killer in parallel with an inductive load as shown in the diagram on the right. This arc killer is very effective for preventing spark discharge at the moment Power when the circuit is opened.
Patterns for Combining Connector-Terminal Block Conversion Units and I/O Relay Terminals The following patterns can be used to connect Basic I/O Units with Connectors to OMRON Connector- Terminal Block Conversion Units and I/O Relay Terminals using OMRON Connecting Cables. Connection Patterns for Connector-Terminal Block Conversion Units...
Page 279
Appendices Combinations of Connections Combinations of OMRON Connecting Cables with Connector-Terminal Block Conversion Units and I/O Relay Terminals are shown below. Connections to Connector-Terminal Block Conversion Units Num- Con- Con- ber of nec- nec- I/O ca- Connecting Ca- Connector-Terminal Block...
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Appendices Connections to I/O Relay Terminals Con- Num- Number Con- nec- I/O ca- ber of Unit of con- nection Connecting Cable I/O Relay Terminal tion pacity larity branc nectors pattern dia- gram CJ1W-ID231 32 inputs 1 Fujitsu / XW2Z-RI£C-£ G7TC-ID16 page OTAX...
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Appendices Con- Num- Number Con- nec- I/O ca- ber of Unit of con- nection Connecting Cable I/O Relay Terminal tion pacity larity branc nectors pattern dia- gram CJ1W-OD233 32 outputs 1 MIL XW2Z-RO£-£-D1 G7TC-OC16 page connec- A-111 XW2Z-RO£-£-D1 G7TC-OC08 XW2Z-RO£-£-D1 G70D-SOC16 page A-110...
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Appendices Con- Num- Number Con- nec- I/O ca- ber of Unit of con- nection Connecting Cable I/O Relay Terminal tion pacity larity branc nectors pattern dia- gram CJ1W-OD263 64 outputs 2 MIL XW2Z-RO£-£-D1 G7TC-OC16 page connec- A-111 XW2Z-RO£-£-D1 G7TC-OC08 tors XW2Z-RO£-£-D1 G70D-SOC16 page...
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Appendices Con- Num- Number Con- nec- I/O ca- ber of Unit of con- nection Connecting Cable I/O Relay Terminal tion pacity larity branc nectors pattern dia- gram CJ1W-MD233 16 inputs 1 MIL None XW2Z-RO£C G7TC-ID16 page connec- A-108 None XW2Z-RO£C G7TC-IA16 16 outputs 1 MIL...
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Appendices Con- Num- Number Con- nec- I/O ca- ber of Unit of con- nection Connecting Cable I/O Relay Terminal tion pacity larity branc nectors pattern dia- gram CJ1W-MD263 32 inputs 1 MIL XW2Z-RO£-£-D1 G7TC-ID16 page connec- A-108 XW2Z-RO£-£-D1 G7TC-IA16 32 outputs 1 MIL XW2Z-RO£-£-D1 G7TC-OC16...
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Appendices Connector-Terminal Block Conversion Unit Connection Diagrams The applicable terminals on the Connector-Terminal Block Conversion Unit and external connection di- agrams are provided below for Basic I/O Unit connections to Connector-Terminal Block Conversion Units. A-87 NJ-series CPU Unit Hardware User’s Manual (W500)
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Appendices Inputs Programma- CJ1W-ID231 Programma- CJ1W-ID231 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40G6-RF Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££B Connecting XW2Z-£££D Cables Cables Connection Connection Wd m (Wd (m+1)) diagram...
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Appendices Programma- CJ1W-ID232 Programma- CJ1W-ID232 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40G6-RM Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m (Wd (m+1)) diagram diagram...
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Appendices Programma- CJ1W-ID233 Programma- CJ1W-ID233 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40G6-RM Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m (Wd (m+1)) diagram diagram...
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Appendices Programma- CJ1W-ID261 Programma- CJ1W-ID261 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40G6-RF Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££B Connecting XW2Z-£££D Cables Cables Connection Connection Wd m and m+1 (Wd m+2 and m+3) diagram diagram...
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Appendices Programma- CJ1W-ID262 Programma- CJ1W-ID262 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40G6-RM Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m and m+1 (Wd m+2 and m+3) diagram diagram...
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Appendices Outputs Programma- CJ1W-OD231 Programma- CJ1W-OD231 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40C6 Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££B Connecting XW2Z-£££L Cables XW2Z-£££BU Cables Connection Connection Wd m (Wd (m+1))
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Appendices Programma- CJ1W-OD232 Programma- CJ1W-OD232 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m (Wd (m+1)) diagram diagram −...
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Appendices Programma- CJ1W-OD233 Programma- CJ1W-OD233 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m (Wd (m+1)) diagram diagram −...
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Appendices Programma- CJ1W-OD234 Programma- CJ1W-OD234 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m (Wd (m+1)) diagram diagram −...
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Appendices Programma- CJ1W-OD261 Programma- CJ1W-OD261 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal XW2D-40C6 Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££B Connecting XW2Z-£££L Cables XW2Z-£££BU Cables Connection Connection Wd m diagram diagram ( CN2 )
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Appendices Programma- CJ1W-OD262 Programma- CJ1W-OD262 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m diagram diagram and (m+1) (Wd (m+2)
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Appendices Programma- CJ1W-OD263 Programma- CJ1W-OD263 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-40G6 Connector- XW2C-20G6-IO16 (2 Units) Terminal Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££K Connecting XW2Z-£££N Cables Cables Connection Connection Wd m diagram diagram and (m+1) (Wd (m+2)
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Appendices Inputs and Outputs Programma- CJ1W-MD231 ble Control- ler I/O Unit Connector- XW2D-20G6 Terminal Block Con- version Unit Connecting XW2Z-£££A Cables Connection (OUT) Wd m diagram COM (0 V) COM (0 V) 12 to 12 to 24 VDC 24 VDC (IN) Wd (m+1) Note 1.
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Appendices Programma- CJ1W-MD232 Programma- CJ1W-MD233 ble Controller ble Controller I/O Unit I/O Unit Connector- XW2D-20G6 Connector- XW2D-20G6 Terminal Terminal Block Con- Block Con- version Unit version Unit Connecting XW2Z-£££X Connecting XW2Z-£££X Cables Cables Connection Connection (OUT) Wd m diagram diagram (OUT) Wd m 12 to...
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Appendices Programmable Controller CJ1W-MD261 I/O Unit Connector-Terminal Block XW2D-40G6 Conversion Unit XW2D-40G6RF Connecting Cables XW2Z-£££B Connection diagram (OUT) (IN) Wd (m+3) Wd (m+1) Wd (m+2) Wd m COM1 COM0 COM3 COM2 COM1 COM3 COM0 COM2 12 to 12 to 24 VDC 24 VDC 24 VDC 24 VDC...
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Appendices Connection Diagrams for I/O Relay Terminals Connection examples and internal connection diagrams for I/O Relay Terminals connected to Basic I/O Units are shown below. Inputs G7TC I/O Relay Terminals G7TC-ID16 G7TC-IA16 G7TC G7TC Relay side Relay side − −...
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Appendices Outputs G70D-V Relay Terminals G70D-VSOC16 G70D-VSOC16+G70D-ET Power Power supply supply G70D - VSOC16 G70D - VSOC16 G70D - ET Back Back side side Output Unit Output Unit TOP VIEW TOP VIEW Note 1. They are also isolated from the Output Unit and Note 1.
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Appendices G70D Relay Terminals G70D-SOC16 G70D-SOC08 Power supply G70D - SOC16 Power supply G70D - SOC08 Relay side Output Unit Relay side Output Unit TOP VIEW TOP VIEW Note Every two outputs share a common. The current sup- Note 1. All outputs are independent. plied is 3 A per common.
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Appendices G70R Relay Terminals G7TC I/O Relay Terminals G70R-SOC08 G7TC-OC16/OC08 Power supply G7TC Power supply G70R - SOC08 Output Unit Relay side Output Unit TOP VIEW TOP VIEW Note 1. All outputs are independent. Note 1. All outputs are independent. They are also isolated from the Output Unit and They are also isolated from the Output Unit and I/O Relay Terminal.
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Appendices G7TC I/O Relay Terminals G70A-ZOC16 Relay Terminal Socket G7TC-OC16-1 G70A-ZOC16-3+G2R-1-S (16 Units) Power Power supply supply G7TC G70A - ZOC16 - 3 + G2R - 1 - S (16 Units) Relay side Relay side Output Unit Output Unit TOP VIEW TOP VIEW Note 1.
Appendices A-3 Dimensions A-3-1 NJ-series CPU Units NJ501-££££, NJ301-££££ and NJ101-££££ Unit: mm A-113 NJ-series CPU Unit Hardware User’s Manual (W500)
Appendices A-3-3 CJ-series Basic I/O Units 8/16-point Units with 18-terminal Terminal Blocks Unit: mm ID211 10 11 12 13 14 15 DC24V 32-point Units (Input Units and Output Units) Unit: mm Units with Fujitsu / OTAX-compatible Connector (40-pin × 1) (112.5) 66.5 ID231...
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Appendices 32-point Units (24-VDC Input/Transistor Output Units) Unit: mm Units with Fujitsu / OTAX-compatible Connector (24-pin × 2) (112.5) 66.5 Units with MIL Connector (20-pin × 2) 83.6 A-116 NJ-series CPU Unit Hardware User’s Manual (W500)
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Appendices 64-point Units (Input Units, Output Units, 24-VDC Input/Transistor Output Units, TTL I/O Units) Unit: mm Units with Fujitsu / OTAX-compatible Connector (40-pin × 2) (112.5) 66.5 Units with MIL Connector (40-pin × 2) 83.6 A-117 NJ-series CPU Unit Hardware User’s Manual (W500)
Appendices A-3-4 B7A Interface Unit Unit: mm CJ1W-B7A££ 79.5 A-3-5 CJ-series I/O Control Unit and I/O Interface Unit Unit: mm CJ1W-IC101 CJ1W-II101 I/O Control Unit I/O Interface Unit (140) (140) IC101 69.3 69.3 A-118 NJ-series CPU Unit Hardware User’s Manual (W500)
Appendices A-4 Load Short-circuit Protection and Line Disconnection Detection for CJ- series Basic I/O Units A-4-1 Load Short-circuit Protection and Line Disconnection Detection for CJ1W-OD202 This section describes the load short-circuit protection and line disconnection detection of the CJ1W- OD202 Output Units. As shown below, normally when the output bit (OUT) turns ON, the transistor will turn ON and then output current (Iout) will flow.
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Appendices Figure 3 Operation for Disconnected Line with Output Current below the Line Disconnection Detection Current A: Load not connected or load line broken. B: Current to load at or below line disconnection detection current. C: Rise of current to load too slow and error detected before the disconnection detection current was reached.
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Appendices Programming Example In this example, CJ1W-OD202 is mounted in slot 0 of rack 0. This example shows how to change output Jxx_Ch1_Out00 to FALSE immediately if the Alarm Output Bit _CJB_IOUnitInfo[0,0,0] changes to TRUE and how to keep the output FALSE until the cause is removed and the bit is reset with ResetOD202.
Appendices A-4-2 Load Short-circuit Protection for CJ1W-OD204/OD212/OD232/ MD232 As shown below, normally when the output bit turns ON (OUT), the transistor will turn ON and then output current (Iout) will flow. If the output current (Iout) exceeds the detection current (Ilim) when an overload or short-circuit oc- curs, the output current (Iout) will be limited as shown in Figure 2.
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Appendices Restrictions If a short-circuit occurs in an external load, immediately turn OFF the corresponding output and re- move the cause. An alarm output bit that corresponds to the external load output number is turned ON. There is an alarm output bit for every common.
Appendices A-5 EMC Directive Measures for Relay Outputs The NJ-series Controllers conform to the Common Emission Standards (EN 61131-2) of the EMC Di- rectives. However, noise generated by relay output switching may not satisfy these Standards when the Controller is incorporated into a system. In such a case, a noise filter must be connected to the load side or other appropriate countermeasures must be provided external to the Controller.
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Appendices Current Circuit Characteristic Required element Varistor method The varistor method prevents the im- position of high voltage between the contacts by using the constant voltage characteristic of the varistor. There is a Power supply delay in the resetting time. If the supply voltage is 24 or 48 V, in- sert the varistor in parallel with the load.
Appendices A-6 System-defined Variables Related to Hardware System-defined variables are assigned specific functions by the system. They are registered in the global variable table, or the local variable table for each POU, in advance. The variable names cannot be changed. Some of the variables start with an underbar and some start with "P_".
Appendices A-7 Version Information Refer to Version Information for NJ-series Controllers in the NJ/NX-series CPU Unit Software User’s Manual (Cat. No. W501) for the relationship between the unit versions of CPU Unit and the Sysmac Studio versions, and for the functions that are supported by each unit version. A-7-1 Relationship between Hardware Revisions of CPU Units and Sysmac Studio Versions...
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Appendices Sysmac Stu- Function Performance value Unit version dio version Program- Program Quantities Number of 9,000 1.06 or higher ming capacity POU instan- 6,000 1.05 or lower ces (NJ501- ££££) Number of 3,000 1.04 or later 1.05 or higher POU instan- 1,500 1.04 or lower ces (NJ301-...
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Appendices This is the total for all axis types. The performance improvement applies only to an NJ301-££££ CPU Unit. The maximum numbers of con- trolled axes for the NJ501-££££ are as follows: NJ501-£5££: 64 axes, NJ501-£4££: 32 axes, and NJ501-£3££: 16 axes There is no change in the maximum number of used real axes.
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Index NJ-series CPU Unit Hardware User’s Manual (W500)
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Index Index Daisy chain.............4-60, 4-62 dimensions............4-24, A-113 DIN Track............2-8, 4-18, 4-20 B7A communications specifications........ 3-28 B7A interface ports............3-27 DIP switches..............3-3 B7A Interface Units............3-27 Basic I/O Unit Information................3-32, A-49, A-51, A-52, A-54, A-121, A-124 Earthing Methods............4-60 basic system configuration..........
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Index transmission delay switch..........3-31 MAC addresses............... 3-10 MIL connectors..........3-25, 3-26, 4-38 Unit connector..............3-3 Unit current consumption calculating.......3-17 NET ERR indicator............. 3-8, 3-9 NET RUN indicator.............3-8, 3-9 weights............2-6, 2-11, 2-13 network configuration..........1-6, 2-22 Wiring B7A Interface Units..........4-47 wiring ducts..............4-13 operation before operation-ready status......4-2 operation indicators............
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Index NJ-series CPU Unit Hardware User’s Manual (W500)
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