Husqvarna 2013 TC 250R USA Manuals

Manuals and User Guides for Husqvarna 2013 TC 250R USA. We have 1 Husqvarna 2013 TC 250R USA manual available for free PDF download: Workshop Manual

Husqvarna 2013 TC 250R USA Workshop Manual (351 pages)

Husqvarna Motorcycles 2013 TE 250R; 2013 TE 310R; 2013 TE 310R USA; 2013 TC 250R; 2013 TC 250R USA; 2013 TXC 250R USA; 2013 TXC 310R USA

Brand: Husqvarna | Category: Motorcycle | Size: 46.84 MB

Table of Contents

10
- Workshop Manual
  3
  - Table of Contents
    10
- Starting
  11
- Transmission
  12
  - Rear Suspension
    13
- General Information
  14
- Overall Dimensions
  15
- Weight
  16
Table of Contents

32
Table of Contents

62
- Foreword
  63
- Battery Removal (TE-TCX)
  64
- Saddle Removal
  64
- Side Panel Removal
  64
- Rear Chassis with Mudguard and Air Box Removal (TC)
  65
- Rear Chassis with Mudguard and Air Box Removal (TE-TXC)
  65
- Exhaust System Removal
  68
- Fuel Tank, Scoops and Spoiler Removal
  72
- Fuel Pump Removal (TC)
  76
- Fuel Pump Removal (te - TXC)
  77
- Condenser
  78
- Start-Up Relay Removal (TE-TXC)
  78
- Electronic Control Unit Removal CDI
  79
- Voltage Regulator Removal (TE-TXC)
  79
- Coil / Stick-Coil Removal
  80
- Voltage Regulator Removal (TC)
  80
- Clutch Hose Removal
  81
- Horn Removal (TE)
  81
- Electric Cooling Fan Removal (TE-TXC)
  82
- Secondary Drive Chain Removal
  82
- Removal of Engine from Motorcycle
  83
- Radiator Removal
  88
- Thermostat Removal (TE-XC)
  89
Table of Contents

92
- Layout of Engine Components (te - TXC)
  93
- Layout of Engine Components
  94
- Cylinder Head Cover Removal
  95
- Camshaft Removal
  96
- Water Pump Body Removal
  98
- Water Pump Disassembly
  99
- Cylinder Head Removal
  100
- Valve Removal
  104
- Cylinder Removal
  106
- Piston Removal
  106
- Flywheel Removal
  107
- Kick Start Pedal Removal
  108
- Sprocket Removal
  108
- Oil Filter Removal
  109
- Clutch Cover Removal
  110
- Clutch Disassembly
  111
- Kick Start Disassembly
  114
- Slider Removal
  114
- Starter Motor Removal (TE-TXC)
  116
- Starter Drive Disassembly (TE-TXC)
  118
- Starter Motor Disassembly (TE-TXC)
  118
- Oil Pump Disassembly
  121
- Gear Shift Pedal and Selector Assembly Removal
  122
- Primary Drive Gear Removal
  124
- Crankcase Disassembly
  125
- Gearbox Disassembly
  126
- Crankshaft Disassembly
  128
Table of Contents

130
- Cleaning Parts
  131
- Clearances
  131
- Cylinder Head
  131
- Valve Seat Refacing
  132
- Valve
  133
- Valve Spring
  133
- Rocker Arm Check
  134
- Valve Installation
  135
- Valve Leak Check
  136
- Camshaft
  137
- Timing Chain and Gears
  137
- Timing Chain Tensioners
  137
- Cylinder
  138
- Piston
  138
- Cylinder to Piston Clearance
  139
- Piston Diameter
  139
- Piston Pin
  139
- Piston Ring to Cylinder Clearance
  140
- Piston Rings
  140
- Big End Axial Clearance
  141
- Big End Side Clearance
  141
- Piston Pin to Small End Clearance
  141
- Piston Ring to Groove Clearance
  141
- Crankshaft
  142
- Crankshaft Straightness
  142
- Clutch
  143
- Clutch Spring
  144
- Friction Plate to Clutch Housing Clearance
  144
- Oil Pump
  146
- Drive Bushing Roundness
  147
- Selector Drum
  147
- Shifter Forks and Gears
  147
Table of Contents

150
- General
  151
- Assembly and Lubrication Instructions
  152
  - Crank- Alternator- Lubrication- Left Crankcase Half
    152
  - Tightening Torque Figures
    153
- Assembly and Lubrication Instructions
  154
  - Gearbox - Gear Shift Control (5 Speed)
    154
  - Tightening Torque Figures
    155
- Assembly and Lubrication Instructions
  156
  - Gearbox - Gear Shift Control (6 Speed)
    156
  - Tightening Torque Figures
    157
- Assembly and Lubrication Instructions
  158
  - Clutch- Kick Start- Lubrication- Right Crankcase Half
    158
  - Tightening Torque Figures
    159
- Assembly and Lubrication Instructions
  160
  - Right Crankcase Cover
    160
  - Tightening Torque Figures
    161
- Assembly and Lubrication Instructions
  162
  - Head - Cylinder - Piston - Timing System - Water Pump - Spark Plug
    162
  - Tightening Torque Figures
    163
- Input Shaft (5 Speed)
  165
- Output Shaft (5 Speed)
  166
- Input Shaft (6 Speed)
  168
- Output Shaft (6 Speed)
  169
- Crankcase Assembly
  170
- Gear Shift Control Assembly
  175
- Kick Start Assembly
  179
- Timing Chain and Primary Drive Assembly
  180
- Clutch Assembly
  183
- Sprocket Installation
  185
- Flywheel and Starter Motor Installation (TE-TXC)
  186
- Flywheel Installation (TC)
  188
- Piston and Cylinder Installation
  189
- Piston Ring Installation
  189
- Cylinder Head Gasket Selection Table
  191
- Cylinder Head Installation
  192
- Timing Chain Tensioner Installation
  194
- Water Pump Installation
  194
- Camshaft Installation
  195
- Flywheel Cover Installation
  197
- Plug Refitting
  198
- Starter Motor Seat Cover Installation (TC)
  198
- Refitting of the Head Cylinder Cover, Spark Plug, Coil
  199
- Right Crankcase Assembly
  200
- Blow-By Tube Fitting/Filter (310)
  202
- Filter and Drain Plug (250)
  202
- Oil Feed Hose Installation
  202
- Gear Shift and Kick Start Pedal Installation
  203
- Installing the Engine and Assembling the Motorcycle
  204
Table of Contents

206
- Front Fork Removal
  208
- Front Suspension (TC - TXC)
  210
- Service Instructions for Ø48USD Kayaba Fork
  210
- Front Suspension (TE)
  222
Table of Contents

234
- Lubrication Points (Grease)
  235
- Rear Shock Absorber
  235
- Rear Suspension
  235
- Rear Shock Absorber Removal
  236
- Disassembling and Servicing the Swinging Arm
  237
- Servicing the Rear Suspension Drop and Drag Link
  238
- Servicing the Swinging Arm Shaft
  238
- Chain Roller, Chain Guide, Chain Slider
  239
Table of Contents

242
- Braking System
  243
- Brake Disc
  244
- Checking Brake Pads for Wear / Replacing the Pads
  245
- Bleeding the Front Braking System
  246
- Bleeding the Rear Braking System
  247
- Changing the Fluid
  248
Table of Contents

252
- Wiring Diagram (TC)
  255
- Wiring Diagram (TE)
  256
- Wiring Diagram (TXC)
  257
- Checking Generator Stator Windings Resistance
  268
- Generator No-Load Performance
  269
- Ignition and Starter System (TC)
  270
- Ignition and Starter System (TE-TXC)
  271
- Charging System (TE-TXC)
  273
- Charging System Wiring Diagram
  273
- Battery (TE-TXC)
  274
- Charging System Inspections
  274
- Regulated Voltage (TE-TXC)
  274
- Voltage Regulator
  274
- Voltage Regulator Check (TC)
  274
- Voltage Regulator Check (TE-TXC)
  274
- Electrical Starting System (TE-TXC)
  275
- Voltage Regulator/Rectifier Wiring Diagram
  275
- Cranking Test
  276
- No-Load Test
  276
- Solenoid Starter Inspection (TE-TXC)
  276
- Solenoid Starter Wiring Diagram
  276
- Starter Motor
  276
- Starter Motor Inspection (TE-TXC)
  276
- Starter Motor Test Curves (TE-TXC)
  276
- Starting System Inspection
  276
- Coil Windings Resistance Inspection
  277
- Thermo-Switch Check
  277
- Electronic Control Unit (ECU)
  278
- Battery (TE-TXC)
  279
- Battery Charger
  279
- Headlamp Adjustment
  280
- Headlamp, Tail Light (TE)
  280
- Headlamp Bulbs Replacement (TE)
  281
- Number Plate Bulb Replacement
  282
- Tail Light Replacement
  282
- Handlebar Commutator (TE)
  283
- Handlebar Switches
  283
- Left-Hand Switch (TC)
  283
- Right-Hand Switch (TE-TXC)
  283
- Fuses (TE-TXC)
  284
- Semiconductor Parts
  284
- Relay Test (te - TXC)
  285
- Digital Instrument, Warning Lights (TE)
  286
- FI Lamp - Operating Failures (TE-TXC)
  288
- Charging System (TE-TXC)
  289
- Dashboard Replacement (TE)
  289
- Electronic Ignition System
  289
- Starting System (TE-TXC)
  289
- Troubleshooting
  289
- Wiring (TC)
  290
- Cable Routing and Electrical Parts Installation Instructions (TC)
  291
- Fuel Injection Control Unit Position (TC)
  291
- Position of the Coil / Stick-Coil
  291
- Position of the Connectors Front Side
  291
- Position of the Voltage Regulator (TC)
  291
- Air Temperature Sensor Connection (TC)
  292
- Control Unit Connection (TC)
  292
- Ignition Coil / Stick-Coil Connection (TC)
  292
- Fuel Pump Connector Position (TC)
  293
- Securing the Engine Stop Button Cable (TC)
  293
- Securing the Wiring (TC)
  293
- Condenser Connection (TC)
  294
- Connection of Alternator (TC)
  294
- Voltage Regulator Connection (TC)
  294
- Wiring (TE-TXC)
  295
- Cable Routing and Electrical Parts Installation Instructions "TE-TXC
  296
- Position of the Coil / Stick-Coil
  296
- Relay and Fuses Position
  296
- Electronic Control Unit Positioning
  297
- Securing the Engine Ground to Chassis and Engine Ground to Battery Cables
  297
- Securing the Starter Motor/Solenoid Starter Cable
  297
- Voltage Regulator Positioning
  297
- Battery Negative Cable Routing (A)
  298
- Connection of Relays and Fuses
  298
- Wiring Connection to Voltage Regulator
  298
- Connection of Atmospheric Pressure Sensor Connector
  299
- Electric Fan and Thermo Switch Connection
  299
- Fuel Pump Connector Position
  299
- Injector Connection
  299
- Chassis Cable Holes and Connection to Tail Light, Flasher Starter Relay
  300
- Engine Water Temperature Connector
  300
- Ignition Cable Connection
  300
- Lambda Sensor Position and Connector
  300
- Clip Installation on Fuse Holders
  301
- Rear Stop Connection
  301
- Dashboard Bracket Connectors (TE)
  302
- Horn Connector (TE)
  302
- Top Central View Harness Fastening
  302
- Front Cable Fastening, under the Headlight (TE)
  303
- Left Side Steering Tube Cable Fastening (TE)
  303
- Right Side Steering Tube Cable Fastening
  303
- Fastening the Electric Fan Cable
  304
- Fastening the Lambda Probe Cables
  304
- Important
  305
Table of Contents

307
- Coolant Level Check
  308
- Cooling Circuit (TC)
  309
- Engine Cooling System Overhaul (TC)
  310
- Cooling Circuit (TE-TXC)
  311
- Engine Cooling System Overhaul (TE-TXC)
  312
Table of Contents

315
- Hydraulic Clutch System
  316
- Clutch Master Cylinder Servicing
  317
- Draining Clutch Fluid
  317
- Bleeding the Clutch System
  318
  - Injection Fuel Feeding System
    322
  - Operation Manual for "HUSQVARNA SERVICE TOOL" for Injection Fuel Feeding System
    323
  - Fuel Pump Test (TE-TXC)
    324
  - Fuel Pump Test (TC)
    325
  - Chassis
    340
  - Lubrication Points (Lubricant)
    341
  - Front Wheel
    342
  - Removing the Front Wheel
    343
  - Reassembling the Front Wheel
    344
  - Speed Sensor (TE)
    344
  - Rear Wheel
    345
  - Removing the Rear Wheel
    346
  - Wheel Servicing
    347
  - Wheel Axle Warpage
    347
  - Axle Runout over 100 MM
    347
  - Wheel Spokes
    348
  - Wheel Rim Warpage
    348
  - Rear Chain Sprocket, Secondary Drive Sprocket and Chain
    349
  - Checking Pinion and Sprockets for Wear
    350

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