Harsco Industrial P-K SONIC SC-4000 Manuals

Manuals and User Guides for Harsco Industrial P-K SONIC SC-4000. We have 4 Harsco Industrial P-K SONIC SC-4000 manuals available for free PDF download: Installation & Owner's Manual, Owner's Manual

Harsco Industrial P-K SONIC SC-4000 Installation & Owner's Manual (114 pages)

P-K SONIC GAS FIRED BOILER w/ NURO CONTROL SYSTEM

Brand: Harsco Industrial | Category: Boiler | Size: 7.16 MB

Safety Precautions
2
Hazard Warnings
3
Table of Contents
5
1 Introduction

9
- Purpose of this Document
  10
- Common Abbreviations
  10
2 Site Preparation

11
3 Installation

20
4 Dual Fuel Boiler Operation

56
5 Operations

61
- NURO Control Panel
  61
  - NURO Touch Screen Interface
    61
  - Factory Tests
    61
- Normal Lighting and Shut-Down Procedures
  62
  - Normal Lighting Procedures
    62
  - Normal Shut down Procedures
    62
- Emergency Shut-Off
  62
6 Maintenance

63
- Preventative Maintenance
  63
  - Daily Preventative Maintenance
    63
  - Weekly Preventative Maintenance
    63
  - Monthly Preventative Maintenance
    64
  - Semi-Annually
    64
  - Annually
    64
- Maintenance and Inspection Schedule
  65
- Cleaning the Burner & Combustion Chamber
  65
- After Repairs or Maintenance
  67
- Sequence of Operations
  68
- Troubleshooting
  69
  - Loss of Power
    69
  - Loss of Water Level
    69
  - Low Gas Pressure
    69
  - High Gas Pressure
    69
  - High Water Temperature
    69
  - Low Air
    69
  - Flame Failure
    70
  - Flame Error
    70
  - Flue Problem
    70
7 Parts/Technical Support

71
8 K Sonic Specific Limited Warranty

103
9 Boiler Fire-Test Report

105
Appendix A - Maintenance Log

106
Appendix B - Boiler Altitude Derate Schedule

107
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems

108
Appendix D - Best Practices for New & Retrofit Systems

109
Appendix E - Installation and Quick Reference

111
- Fuel/Gas Supply
  111
- Electrical/Power Supply
  111
- Exhaust Venting
  111
- Appliance Connections (Sc-1500 & Sc-2000)
  112
- Appliance Connections (Sc-3000 & Sc-4000)
  112
- Hydronics/Water Flow
  113
- Propylene Glycol Flow
  114

Harsco Industrial P-K SONIC SC-4000 Owner's Manual (79 pages)

P-K SONIC® / NURO® GAS FIRED BOILER

Brand: Harsco Industrial | Category: Boiler | Size: 4.7 MB

Safety Precautions
2
Hazard Warnings
3
Table of Contents
5
1 Introduction

9
2 Site Preparation

10
- Receiving and Storage
  10
  - Initial Inspection
    10
  - Storage Prior to Installation
    10
- Compliance with Codes
  10
- Location Setup
  11
  - Placement
    11
  - Clearances
    11
- Inlet Air and Exhaust Venting Considerations
  12
- Gas Piping Considerations
  15
- Water Quality Standard
  15
3 Installation

16
- Overview
  16
- Electrical Connections
  16
- Combustion Air
  21
  - Air Inlet Requirements
    22
    
    United States Considerations
    22
    
    US Requirements
    22
    
    Canadian Considerations
    23
  - Flue Venting Installation
    24
    
    Vent Sizing
    24
- Vent Termination
  25
- Removing an Existing Boiler
  30
- Piping
  31
  - Gas Piping Overview
    31
  - Gas Supply Piping for Installer
    31
- Boiler Water Piping
  32
  - Boiler Inlet and Outlet Connections
    32
  - Boiler Water Piping (for Installer)
    32
    
    Strainer
    32
    
    Relief Valve Piping
    33
    
    Low Water Cut-Off
    33
    
    Drain Valve and Piping
    33
    
    Condensate Drain
    33
- Water Quality
  33
- Pre-Start Checklist
  34
- Safety Checks
  34
- Initial Nuro Control Setup and Adjustment
  37
  - Introduction
    37
  - Startup
    37
  - Home Screen
    37
  - Information Screen
    38
  - Comfort Heat Setup Wizard
    38
    
    Comfort Heat Operation
    39
- Fuel/Air Adjustments
  39
  - Gas Pressure Adjustment
    39
  - Combustion Setup and Adjustment
    40
  - Adjusting High Fire
    40
  - Adjusting Low Fire
    41
  - Checking Flame Signal
    41
4 Operations

42
- Nuro Touchscreen Control System
  42
  - NURO Control Panel
    42
  - NURO Touch Screen Interface
    42
  - Factory Tests
    42
- Normal Lighting and Shut-Down Procedures
  43
  - Normal Lighting Procedures
    43
  - Normal Shut down Procedures
    43
- Emergency Shut-Off
  43
- Typical Boiler Operating Conditions
  43
5 Maintenance

44
- Maintenance and Inspection Schedule
  44
  - Semi-Annually
    44
  - Annually
    44
- Preventive Maintenance
  45
- Cleaning the Burner & Combustion Chamber
  46
- After Repairs or Maintenance
  47
- Sequence of Operations
  48
- Troubleshooting
  49
  - Loss of Power
    49
  - Loss of Water Level
    49
  - Low Gas Pressure
    49
  - High Gas Pressure
    49
  - High Water Temperature
    49
  - Low Air
    49
  - Flame Failure
    50
  - Flame Error
    50
  - Flue Problem
    50
6 Parts/Technical Support

50
- Terminal Block Assignments and Wiring Diagrams
  51
- Boiler Parts Identification (Sc-3000 & Sc-4000)
  66
7 Limited Warranty

72
8 Boiler Fire-Test Report

73
Appendix A - Maintenance Log

74
Appendix B - Boiler Altitude Derate Schedule

75
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems

76
Appendix D - Installation and Quick Reference

77
- Fuel/Gas Supply
  77
- Electrical/Power Supply
  77
- Exhaust Venting
  77
- H /W F (Sc-1500 / Sc-2000)
  78
- Hydronics /Water Flow (Sc-3000 / Sc-4000)
  79

Harsco Industrial P-K SONIC SC-4000 Installation & Owner's Manual (31 pages)

Natural Gas/Propane/Dual Fuel Gas Fired Boiler

Brand: Harsco Industrial | Category: Boiler | Size: 7.78 MB

Table of Contents
3
1 Ntroduction

4
2 S Afety

4
- Training
  5
- Hazard Warnings
  5
  - Electrical Hazards
    5
  - Crush Hazards
    5
  - Pressure Hazards
    5
  - Slip, Fall Hazards
    5
  - Chemical Hazards
    5
  - Burn, Fire and Explosion Hazards
    5
- Safety Precautions
  5
3 Nstallation

6
- Compliance with Codes
  6
- Setup
  6
  - Foundation
    6
  - Placement
    6
  - Clearances
    6
- Electrical Connections
  6
- Gas Piping
  11
  - Gas Supply Piping by Installer
    12
- Boiler Water Piping
  12
  - Piping with Air Handling Units
    12
  - Piping with Refrigeration Lines
    12
  - Boiler Inlet and Outlet Connections
    12
  - Boiler Water Piping by Installer
    12
  - Flushing and Filling
    12
  - Test of Low Water Cut-Out
    13
  - Test of High-Limit Control
    13
  - Test of Gas Pressure Switches
    13
  - Operating Temperature Controller
    13
  - Boiler Set Point
    14
  - Other CH Parameters
    14
  - Other Parameters
    14
  - Additional Menu Items
    14
  - Service Menu
    14
  - Gas Pressure Adjustment
    14
  - Combustion Setup and Adjustment
    14
4 O Peration

15
- General
  15
  - Control Panel Front
    15
  - Factory Tests
    15
  - Lighting Procedures
    15
  - Normal Shut down Procedures
    15
5 Aintenance

16
- Daily
  16
- Weekly
  16
- Monthly
  16
- Semi-Annually
  16
- Annually
  16
- Cleaning the Burner
  16
- Troubleshooting
  17
  - Loss of Power
    17
  - Loss of Water Level
    17
  - Low Gas Pressure
    17
  - High Gas Pressure
    17
  - High Water Temperature
    17
  - Low Air
    17
  - Flame Failure
    17
  - Flame Error
    17
  - Stack Problem
    17
- Auto-Reset Error Codes
  18
6 Arts Echnical Upport

19
7 Limited Warranty

28
2: B Oiler

28
- M Aintenance
  28
- Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
  29

Harsco Industrial P-K SONIC SC-4000 Installation & Owner's Manual (69 pages)

GAS FIRED BOILER

Brand: Harsco Industrial | Category: Boiler | Size: 4.24 MB

Table of Contents
5
1 Introduction

6
2 Safety

8
- General
  8
  - Safety Features
    8
  - Safety Labels
    8
- Safety Precautions
  8
- Training
  9
- Hazard Warnings
  9
3 Installation

11
- Receiving and Storage
  11
- Compliance with Codes
  11
- Setup
  12
- Electrical Connections
  13
- Inlet Air and Exhaust Venting
  17
- Gas Piping
  27
- Boiler Water Piping
  28
- Pre-Start Checklist
  30
- Safety Checks
  30
- Initial NURO Control Setup & Adjustment
  32
- Fuel/Air Adjusment
  34
4 Operations

36
- General
  36
- Normal Lighting and Shut-Down Procedures
  37
- Emergency Shut-Off
  37
- Typical Boiler Operating Conditions
  37
5 Maintenance

38
6 Parts/Tech Support

44
7 Limited Warranty

65
Boiler Fire-Test Report

66
Appendix 1: Maintenance Log

67
Appendix 2: Boiler Altitude Derate Sch

68
Appendix 3: Water Quality Standards

69

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Harsco Industrial P-K SONIC SC-4000 Manuals

Harsco Industrial P-K SONIC SC-4000 Installation & Owner's Manual (114 pages)

Table of Contents

1 Introduction

2 Site Preparation

3 Installation

4 Dual Fuel Boiler Operation

5 Operations

6 Maintenance

7 Parts/Technical Support

8 K Sonic Specific Limited Warranty

9 Boiler Fire-Test Report

Appendix A - Maintenance Log

Appendix B - Boiler Altitude Derate Schedule

Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems

Appendix D - Best Practices for New & Retrofit Systems

Appendix E - Installation and Quick Reference

Harsco Industrial P-K SONIC SC-4000 Owner's Manual (79 pages)

Table of Contents

1 Introduction

2 Site Preparation

3 Installation

4 Operations

5 Maintenance

6 Parts/Technical Support

7 Limited Warranty

8 Boiler Fire-Test Report

Appendix A - Maintenance Log

Appendix B - Boiler Altitude Derate Schedule

Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems

Appendix D - Installation and Quick Reference

Harsco Industrial P-K SONIC SC-4000 Installation & Owner's Manual (31 pages)

Table of Contents

1 Ntroduction

2 S Afety

3 Nstallation

4 O Peration

5 Aintenance

6 Arts Echnical Upport

7 Limited Warranty

2: B Oiler

Harsco Industrial P-K SONIC SC-4000 Installation & Owner's Manual (69 pages)

Table of Contents

1 Introduction

2 Safety

3 Installation

4 Operations

5 Maintenance

6 Parts/Tech Support

7 Limited Warranty

Boiler Fire-Test Report

Appendix 1: Maintenance Log

Appendix 2: Boiler Altitude Derate Sch

Appendix 3: Water Quality Standards

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