Table Of Contents - Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual

T C
able of onTenTs
1 I
nTroduCTIon
2 s
afeTy
2.2 Safety Precautions
2.3 Training
2.4 Hazard Warnings
2.4.1 Electrical Hazards
2.4.2 Crush Hazards
2.4.3 Bump Hazards
2.4.4 Pressure Hazards
2.4.5 Slip, Fall Hazards
2.4.6 Chemical Hazards
2.4.7 Burn, Fire and Explosion Hazards
3 I
nsTallaTIon
3.1 Receiving and Storage
3.2 Compliance with Codes
3.3 Setup
3.3.1 Foundation
3.3.2 Placement
3.3.3 Clearances
3.4 Electrical Connections
3.4.1 The Power Input Junction Box
3.4.2 High Voltage (TB2) Terminal Block
3.5 Inlet Air and Exhaust Venting
3.5.1 Applicable Codes and Standards
3.5.1.1 Gas Vent Categories
3.5.1.2 Venting Materials for Flue/Exhaust Systems
3.5.2 Combustion Air Materials and Sizes
3.5.2.1 Air Inlet Requirements - United States
3.5.2.2 Air Inlet Requirements - Canada
3.5.3 Flue Venting
3.5.3.1 Vent Sizing
3.5.3.2 Required Clearances
3.5.3.3 Flue Connection
3.5.3.4 Vent Termination
3.5.4 Venting for Multiple Boilers
3.5.5 Sealed Combustion/Direct Vent Systems
3.5.5.1 Inlet Duct Connection to Boiler
3.5.5.2 Intake Duct Materials and Sizes
3.5.6 Removing an Existing Boiler
3.6 Gas Piping
3.6.1 Gas Supply Piping by Installer
3.7 Boiler Water Piping
3.7.1.2 Piping with Air Handling Units
3.7.1.1 Piping with Refrigeration Lines
3.7.2 Boiler Inlet and Outlet Connections
3.7.3 Boiler Water Piping by Installer
3.7.4 Flushing and Filling
3.8 Pre-Start Checklist
3.9 Safety Checks
3.9.1 Test of Ignition Safety System
3.9.2 Test of Low Water Cut-out
3.9.3 Test of High-Limit Control
3.9.4 Test of Gas Pressure Switches
3.10 Initial Adjustments
3.10.1 Operating Temperature Controller
3.10.2 Boiler Set Point
3.10.3 Other CH Parameters
3.10.4 Other Parameters
3.10.5 Additional Menu Items
3.10.6 Service Menu
3.11 Fuel/Air Adjustment
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Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
3.11.1 Gas Pressure Adjustment
3.11.2 Combustion Setup and Adjustment
4 o
peraTIon
4.1 General
4.1.1 Control Panel Front
4.1.2 Factory Tests
4.2 Normal Lighting and Shut-Down Procedures
4.2.1 Lighting Procedures
4.2.2 Normal Shut Down Procedures
4.3 Emergency Shut Off
4.4 Typical Boiler Operating Conditions
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aInTenanCe
5.1 Maintenance and Inspection Schedule
5.1.1 Daily
5.1.2 Weekly
5.1.3 Monthly
5.1.4 Semi-Annually
5.1.5 Annually
5.2 Cleaning the Burner
5.3 Removing the Heat Exchanger
5.4 After Repairs or Maintenance
5.5 Sequence of Operation
5.6 Troubleshooting
5.6.1 Loss of Power
5.6.2 Loss of Water Level
5.6.3 Low Gas Pressure
5.6.4 High Gas Pressure
5.6.5 High Water Temperature
5.6.6 Low Air
5.6.7 Flame Failure
5.6.8 Flame Error
5.6.9 Stack Problem
5.7 Manual Reset Error Codes
5.8 Auto-Reset Error Codes
6 p /T s
arTs eChnICal upporT
6.1 Wiring Diagrams
6.1.1 Terminal Block Assignments - Power Block
6.1.2 Terminal Block Assignments - High Voltage Circuit (TB2)
6.1.3 Terminal Block Assignments - Low Voltage Circuit (TB1)
6.1.4 SC-3000 & SC-4000 Transformer Diagram
6.1.5 SC-3000/SC-4000 Boiler Wiring Diagrams
6.1.5.1 SC-3000/SC-4000 Dual Fuel 240 Volt
6.1.5.2 SC-3000/SC-4000 Dual Fuel 480 Volt
6.1.5.3 SC-3000/SC-4000 240 Volt
6.1.5.4 SC-3000/SC-4000 480 Volt
6.2 Boiler Parts List
6.2.1 Main Assembly
6.2.2 Control Panel
6.2.3 SC-3000/SC-4000 Heat Engine
6.2.4 SC-3000 Gas Train
6.2.5 SC-4000 Gas Train
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IMITed arranTy
a 1: M
ppendIx aInTenanCe
a 2: b a
ppendIx oIler lTITude
M -M s
ulTI eTal ysTeMs
Gas Fired Boiler
l
og
d s
eraTe Chedule
W Q s
aTer ualITy Tandards
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