Category Ii/Iv Flue Gas Exhaust Vent Planning - Harsco Industrial SC-1500 Installation & Owner's Manual

Category II/IV Flue Gas Exhaust Vent Planning

Several codes and standards have categorized appliances in accordance with the flue gas temperature
and pressure produced by the appliance. The applicable categories are defined as follows:

Category II: An appliance that operates with a non-positive vent static pressure and with a vent
temperature that may cause excessive condensate production in the vent.

Category IV: An appliance that operates with a positive vent static pressure and with a vent
temperature that may cause excessive condensate production in the vent.

Direct Vent: An appliance that is constructed and installed so that all air for combustion is
derived directly from outdoors and all flue gases are discharged to the outdoors.
®
All P-K SONIC boilers are dual-certified as Category II or IV appliances,
Z21.13/CSA 4.9, latest edition. The P-K SONIC
negative to slightly positive exhaust pressure. It is critical to ensure the flue vent material is certified for
Category II or IV operation.
N : For Category II installations, ensure the flue venting system is designed to maintain a
OTE
slightly negative exhaust pressure between -0.01" W.C. and -0.05" W.C.
N : For Category IV installations, ensure the flue venting system is designed to maintain a
OTE
slightly positive exhaust pressure which MUST BE in the following ranges:

+0.01" W.C. and +0.22" W.C. (Direct Vent / Sealed Combustion)

+0.01" W.C. and +0.4" W.C. (Exhaust Only)
The vent material to be used for US and Canada is listed in the Table of Acceptable Materials for
Venting Systems located in 2.5.4.
Vent installations shall be in accordance with NFPA 54/ANSI Z223.1, the National Fuel Gas Code, or
CAN/ CSA-B149.1, the Natural Gas and Propane Installation Code, or applicable provisions of the local
building codes.
Vent Sizing for Category II / IV Operation
The vent must be sized in accordance with the
30) or according to the vent manufacturer's recommendations. When using manufactured venting
systems, consult your vent supplier for correct sizing and structural support requirements.
®
P-K SONIC Boiler Model
SC-1500, SC-2000,
SC-3000, SC-4000
SC-1500, SC-2000,
SC-3000, SC-4000
SC-1500, SC-2000,
SC-3000, SC-4000
Revised: June 2, 2017
Released: June 2, 2017
®
series boilers are capable of operating with slightly
ASHRAE
Draft
Category II
-0.01" to -0.05" W.C.
Category IV
(Sealed Combustion)
+0.01" to +0.22" W.C.
Category IV
(Exhaust Only)
+0.01" to +0.4" W.C.
 HARSCO Industrial, Patterson-Kelley 2017
All Rights Reserved.
Technical Service 1.877.728.5351
Systems and Equipment handbook (Chapter
Stack Temperature
220 °F (gross)
220 °F (gross)
220 °F (gross)
1004905978 P-K SONIC NURO Installation and
®
P-K SONIC Gas Fired Boiler
as defined in ANSI
CO
2
Natural Gas Propane Gas
9.2% 10.4%
9.2% 10.4%
9.2% 10.4%
Owners Manual (Rev F Jun-2017).docx
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