Auto-Reset Error Codes - Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual

Natural gas/propane/dual fuel gas fired boiler
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5.7 M
r
e
C
anual
eseT
rror
odes
N
: When an Internal Error occurs, as identified above, the failure is internal to the
ote
replacement of the
ENVI®
control is required. A qualified service technician must replace the control.
Code
eNVI® Display
lockout
A00
Unassigned
NED
A01
IGNITION FAILURE
Ignition Failure
A02
FLAME FAILURE
Flame Failure
A03
HIGH LIMIT
High Limit
A05
INT ERR GAS VLV RLY
Internal Error Gas Valve Relay
A06
INT ERR SAFETY RLY
Internal Error Safety Relay
A07
LOW FLOW / ILK
Low Water Flow or Open Interlock
Circuit
A09
INTERAL ERROR
Internal Error
9 or 27 or 28 or 30
9 or 27 or 28 or 29 or 30
A10
INT ERR E2PROM ERR
Internal Error E2PROM Err
INT ERR E2PROM SIG
Internal Error E2PROM Sig
A12
INTERAL ERROR 13
A13
Internal Error 13
INTERAL ERROR 14
A14
Internal Error 14
INTERAL ERROR 16
Internal Error 16
A15
A16
INTERAL ERROR 22
Internal Error 22
A18
INTERAL ERROR 19
Internal Error 19
LATE FLAME
Late Flame
A19
A20
EARLY FLAME
Early Flame
A30
HIGH GAS PRESSURE
High Gas Pressure Error
LOW GAS PRESSURE
Low Gas Pressure Error
A31
INTERAL ERROR 23
A32
Internal Error 23
FAN WRONG SPEED
Wrong Fan Speed Error
A33
AIR SWITCH NOT OPEN
Air Switch Not Open
A34
AIR SWITCH NOT CLOSE
Air Switch Not Closed
A35
UV SENSOR DEFECT
UV Sensor Defective
A37
A38
Max Delta Temp Exceeded
MAX DT EXCEEDED
RAPID RISE INLET TMP
Rapid Rise Inlet Error
A39
A40
RAPID RISE OUT TEMP
Rapid Rise Outlet Error
RAPID RISE HX TEMP
Rapid Rise HX Temp
A41
LOW WATER LEVEL
Low Water Cutoff
A43
INTERNAL ERROR 31
A45
Internal Error 31
Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
32
Gas Fired Boiler
boiler control and
ENVI®
Description
No Error Description, Call For Service
During an attempt to light, no flame was detected
During run, the flame was lost
The temperature in the boiler exceeded the setting on
the High Limit Control
Call for service.
Call for service.
Water Flow is Inadequate or Interlock Jumper/Circuit
is Open.
Call for service.
Call for service.
Call for service.
Call for service.
Call for service.
Call for service.
Call for service.
Call for service.
Flame still present after boiler gas valve closed during
post purge
Flame detected before boiler gas valve opened during
pre purge
The gas pressure is too high and has tripped the
HGPS
The gas pressure is too low and has tripped the LGPS
Call for service.
Fan deviation more than 300 rpm for > 1 sec (ignored
when fan > 4200 rpm)
Air switch does not open when fan is off
Air switch does not close when fan is running
Self Check function of UV detector has indicated a
failure
Maximum temperature differential across the boiler has
been exceeded
Inlet temperature is rising too rapidly
Outlet temperature is rising too rapidly
Temperature across heat exchanger is rising faster
than allowed
Water is too low for boiler to operate
Call for service.
5.8 a
-r
e
C
uTo
eseT
rror
odes
Code eNVI® Display
lockout
E01
OUT TEMP SENS OPEN
Outlet Temperature Sensor Open Boiler outlet water temperature sensor open circuit
E02
IN TEMP SENS OPEN
Inlet Temperature Sensor Open
E03
FLUE TMP SENS OPEN
Flue Temperature Sensor Open
E04
DHW TEMP SENS OPEN
DHW Temperature Sensor Open Domestic Hot Water temperature sensor open circuit
E05
HX TEMP SENS OPEN
Heat Exchanger Temperature
Sensor Open
OUT TEMP SENS SHORT Outlet Temperature Sensor Short Boiler outlet water temperature sensor short circuit
E11
IN TEMP SENS SHORT
Inlet Temperature Sensor Short
E12
FLUE TMP SENS SHORT Flue Temperature Sensor Short
E13
DHW TEMP SENS SHORT DHW Temperature Sensor Short Domestic Hot Water temperature sensor short circuit
E14
HX TEMP SENS SHORT
Heat Exchanger Temperature
E15
Sensor Short
E16
HEADER SENS SHORT
Header Temperature Sensor is
defective
E18
LINE NEUTRAL REV
Electrical Error
E20
FALSE FLAME
False Flame
LOW FLOW / ILK
Low Water Flow or Open
E21
Interlock Circuit
NO GROUND 60 HZ ERR
No Ground error
E22
LINE FREQUENCY ERR
Line Frequency Error
E23
FAULTY GROUND
Faulty Ground
E24
E30
HIGH FLUE TEMP
Flue Gas Temperature Too High
HIGH INLET TEMP
Inlet Temp Too High
E32
BLOCKED FLUE
Blocked Flue
E34
REVERSE FLOW IN OUT
Reversed Water Flow
E41
INTERAL ERROR 48
Internal Error 48
E42
E46
INTERAL ERROR 35
Internal Error 35
INTERAL ERROR 36
Internal Error 36
E47
E48
INTERAL ERROR 37
Internal Error 37
RAPID RISE HX ERROR
Rapid Rise Heat Exchanger
E49
Temperature
E50
RAPID RISE ERROR
Rapid Rise Outlet Temp
INTERNAL ERROR 67
Internal Error 67
E51
WRONG BOILER TYPE
Wrong Boiler Type
E52
IF COMM FAILURE
Interface Board Failure
E 54
Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
Gas Fired Boiler
Description
Boiler inlet water sensor temperature open circuit
Boiler flue gas temperature sensor open circuit
Heat Exchange temperature sensor open circuit
Boiler inlet water temperature sensor short circuit
Boiler flue gas temperature sensor short circuit
Heat Exchange temperature sensor short circuit
Header temperature sensor on IF board has a short circuit or an
open circuit
Hot and Neutral are reversed
Flame detected when no flame should be present
E21 converts to A07 after 5 minutes
No ground connected or voltage on ground
Line frequency deviates from 60Hz by more than 2%
Ground/Earth connection is not functioning correctly
Temperature of the flue gas is greater than setpoint + differential
Inlet water is greater than 194°F
Hi exhaust back pressure switch is tripped due to excess pressure
in the flue/stack or excessive negative cabinet pressure
The water flow through the boiler is reversed (Inlet water is hotter
than outlet water)
Call for service.
Call for service.
Call for service.
Call for service.
Temperature across heat exchanger is rising faster than allowed
Temperature of the Outlet water is rising faster than allowed
Call for Service
Control and Boiler do not match (control is programmed for
another type of Harsco boiler)
No communication with Interface Board
33

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