Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual
Natural gas/propane/dual fuel gas fired boiler
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Owner's Manual
P-K SONIC™ GaS FIred BOIler
SC-3000/SC-4000
Natural Gas/Propane/dual Fuel
C.S.A Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam and Hot Water Boilers
ASME Code, Section IV
Certified by Patterson-Kelley
C.S.A Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam and Hot Water Boilers
C E R T I F I E D
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Model Number:
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Start-Up Date:
Harsco Industrial, Patterson-Kelley
155 Burson Street
East Stroudsburg, PA 18301
Telephone: 570.476.7261
Toll Free: 877.728.5351
Fax: 570.476.7247
www.harscopk.com
©2013 Harsco Industrial, Patterson-Kelley
SONIC201
revised June 12, 2014
1004905898
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Related Manuals for Harsco Industrial P-K SONIC SC-3000
Summary of Contents for Harsco Industrial P-K SONIC SC-3000
- Page 1 Harsco Industrial, Patterson-Kelley 155 Burson Street InstallatIon East Stroudsburg, PA 18301 & Telephone: 570.476.7261 o w n e r ’ s Toll Free: 877.728.5351 Fax: 570.476.7247 m a n u a l www.harscopk.com ©2013 Harsco Industrial, Patterson-Kelley SONIC201...
- Page 2 • Boiler is provided with two (2) relief valves - a Section VIII and a Section IV. Both must be installed as per ASME and local code requirements. A reference to potential installation arrangement is discussed in Section 3.7.3 of this manual. Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351...
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Page 3: Table Of Contents
6.1.2 Terminal Block Assignments — High Voltage Circuit (TB2) 3.6 Gas Piping 6.1.3 Terminal Block Assignments — Low Voltage Circuit (TB1) 3.6.1 Gas Supply Piping by Installer 6.1.4 SC-3000 & SC-4000 Transformer Diagram 3.7 Boiler Water Piping 6.1.5 SC-3000/SC-4000 Boiler Wiring Diagrams 3.7.1.2 Piping with Air Handling Units 6.1.5.1 SC-3000/SC-4000 Dual Fuel 240 Volt... -
Page 4: Ntroduction
Harsco Industrial, Patterson-Kelley Technical Service at 570.476.7261 or It is the responsibility of the liquids in the vicinity of this or • Operated and serviced in accordance with a comprehensive safety program toll free at 877.728.5351. -
Page 5: Training
Harsco Industrial, Patterson-Kelley mechanisms, and all applicable safety precautions. If any of the provisions A condensate neutralization kit is available. Please contact your local Harsco Industrial, Patterson-Kelley at 570.476.7261 or toll-free at of this manual are not fully and completely understood, contact Harsco representative for more information. -
Page 6: Nstallation
Failure to provide for the service access clearances, even with non-combustible surfaces, may cause future problems servicing the boiler. Maintain a clearance from the vent to combustible Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 7: Applicable Codes And Standards
The outdoor air sensor and programming help are available from the local Harsco Industrial, Patterson-Kelley Representative. This circuit is energized by the boiler WARNING potential. The temperature sensor must be a NTC having 12k @ 77°F. -
Page 8: Gas Vent Categories
US or the latest edition of in Canada. CAN/CSA B-149.1 316L Stainless Steel where certified and warranted by the vent manufacturer for venting of Category II, III, or IV appliances Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 9: Air Inlet Requirements - United States
10% of the net free area required for combustion air or 10 sq. in. (6500 mm SC-3000/SC-4000 0.22” wc 220 °F 9.2% 10.4% whichever is greater. Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 10: Required Clearances
3.5.5. A 10 ft. min. 4 ft. birdscreen with 1” x 1” openings is recommended min. for the termination. Harsco Industrial, Patterson- 12 in. Kelley does not recommend using a vent rain min. Mechanical 12 in. -
Page 11: Sealed Combustion/Direct Vent Systems
15800 10900 8800 7500 6700 5500 4600 3. Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 12: Gas Supply Piping By Installer
Consult your authorized Harsco Industrial, Patterson-Kelley boiler representative for application guidance. the lockout condition until the reset button on the display is depressed. -
Page 13: Test Of Low Water Cut-Out
Return the system to normal operation by refilling and restarting the boiler and pump. the back light. *NOTE 1 - Refer to ENVI® Control Advanced Users Guide (Part # 1004905953) for more information. Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 14: Boiler Set Point
Figure 3.10.6b oTICe 3.11 f djusTMenT Adjustments shall only be The SC-3000 and SC-4000 boilers performed by qualified and are equipped with a gas/air ratio knowledgeable installer or service control valve and a gas safety shut agency specifically trained and... -
Page 15: O Peration
SC-3000 3,000,000 208-240 Less than 20 1200 2,880,000 2913 440-480 Less than 20 SC-4000 4,000,000 208-240 Less than 20 3689 1520 3,840,000 440-480 Less than 20 Table 4.4 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 16: Aintenance
Use high-calcium (or pure) imestone. Installation and service must be performed by a qualified installer or service agency that has been trained on the Harsco Industrial, Patterson-Kelley boiler. Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 17: Troubleshooting
When the blockage is removed, the boiler will re-established, and the control reset button is pressed, the boiler will reset and will start the sequence at automatically restart. Step Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 18: Auto-Reset Error Codes
Control and Boiler do not match (control is programmed for INTERNAL ERROR 31 Call for service. Internal Error 31 another type of Harsco boiler) IF COMM FAILURE Interface Board Failure No communication with Interface Board E 54 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 19: Arts Echnical Upport
This circuit closes when the boiler is in an alarm state MASTER ALARM RELAY FLAME DETECTED RELAY This circuit closes when the boiler is firing FLAME DETECTED RELAY Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 20: Sc-3000 & Sc-4000 Transformer Diagram
Gas Fired Boiler NOTES: 6.1.4 sC-3000 & sC-4000 transformer Diagrams WARNING sC-3000/sC-4000: 208 VAC, three phase, 60 hertz: Before making any electrical Revision 6/12/2014 - Pressure Drop vs. Flow Chart updated. connections to the boiler, verify that the transformer is properly... - Page 21 Gas Fired Boiler Gas Fired Boiler sC-3000/sC-4000: 220-240 VAC, three phase, 60 hertz: sC-4000 Only: 440-480 VAC, three phase, 60 hertz: Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351...
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Page 22: Sc-3000/Sc-4000 Boiler Wiring Diagrams
Gas Fired Boiler Gas Fired Boiler 6.1.5 sC-3000/sC-4000 Boiler Wiring Diagrams 6.1.5.1 sC-3000/sC-4000 Dual Fuel 240 Volt Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 23: Sc-3000/Sc-4000 Dual Fuel 480 Volt
Gas Fired Boiler Gas Fired Boiler 6.1.5.2 sC-3000/sC-4000 Dual Fuel 480 Volt Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 24: Sc-3000/Sc-4000 240 Volt
Gas Fired Boiler Gas Fired Boiler 6.1.5.3 sC-3000/sC-4000 240 Volt Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 25: Sc-3000/Sc-4000 480 Volt
Gas Fired Boiler Gas Fired Boiler 6.1.5.4 sC-3000/sC-4000 480 Volt Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 26: Main Assembly
Electrical Box Front Door & Control Panel Cabinet ENVI Display ENVI Main Panel High Voltage (TB2) and Low Voltage (TB1)Terminal Blocks Transformer Relay Fuses Circuit Breakers howN For eFereNce Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 27: Sc-3000/Sc-4000 Heat Engine
6.2.4 sC-3000 Gas train mark Description Burner Burner Transition Piece Blower Venturi Manual Shutoff Valve Low Gas Pressure Switch High gas Pressure Switch Gas Valve High Gas Pressure Switch Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... -
Page 28: 2: B Oiler
IMITed arranTy Subject to the terms and conditions herein, Harsco Industrial, Patterson-Kelley, Seller, warrants to the original owner at the original installation site that products manufactured by Seller will be free from defects in materials and workmanship for a period of one (1) year from date of start up (the "Warranty Period"), provided that start up is completed within six months from the date of shipment. -
Page 29: Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
Gas Fired Boiler 1: M ppendIx aInTenanCe Date hi/low Fire stack temp Action Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351... - Page 30 This procedure should only be performed by factory trained personnel. • If the O2% is too low, then the gas valve settings should be reduced. This procedure is also described in Bulletin 06-08. Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351...
- Page 31 HARSCO Industrial, Patterson-Kelley boilers are designed to be incorporated into any multi-metal hydronic heating system. All multi-metal hydronic systems require that attention be paid to water treatment. The chemical additives for any multi-metal system must be specifically formulated for use with all the various metals used in that system.