Training; Hazard Warnings; Electrical Hazards; Crush Hazards - Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual

2.3 T
Proper training is the best protection against accidents. It is essential to
n !
read, understand, and follow the recommendations of this manual before
oTICe
installing, operating, or servicing this equipment. Failure to do so could
The safety labels shown below
result in fire or explosion and serious injury, death, and/or property damage.
are affixed to your boiler. Although
the labels are of high quality,
Operating and service personnel must be thoroughly familiar with the basic
they may become dislodged or
construction of the
unreadable over time. Contact
of the controls, the operation of the boilers, adjustment of their various
Harsco Industrial, Patterson-Kelley
mechanisms, and all applicable safety precautions. If any of the provisions
at 570.476.7261 or toll-free at
of this manual are not fully and completely understood, contact Harsco
877.728.5351 for replacements. Industrial, Patterson-Kelley Technical Service at
877.728.5351.
! ! ! ! WARNING
AVERTISSEMENT
2.4 h
Une installation, un réglage, un Improper installation, adjustment,
changement ou un entretien
alteration, service, or maintenance
inappropriés peuvent causer des
can cause property damage, personal
dommages matériels, des blessures
injury or loss of life.
corpoeiles ou la mort.

2.4.1 electrical hazards

Read and understand the installation
Lire et bien comprendre le Manuel
and Owner's manual provided with this
d'installation et du propriétaire fourni avec
boiler. Installation and service must be
cette chaudière. L'installation et le service
performed by experienced and
dolvent être effectués par un personnel
knowledgeable personnel who have
expérimenté et compétent qui a reçu une
formation sur la chaudière de cette série. been trained on this series boiler.
CAUTION
! ATTENTION !
Burn hazard.
Risque de brûlures.
Certains composants Some components
sont très chauds.
are hot to the touch.
General Warning
Allouer un temps de
Allow time to cool after
refroidissement après
shutdown and do not touch
l'arrêt et ne pas toucher
pendant le functionnement. during operation.

2.4.2 Crush hazards

! ! WARNING
AVERTISSEMENT
lifting hazards! Use properly rated lifting equipment to lift and position
Risque électrique.
Electrical Hazard.
Un contact causera un choc
Contact may cause electrical
électrique et des blessures.
shock and injury.
Suivre les procédures de
Follow lockout/tagout procedure
verrouillage/signalisation lors de
when servicing.
l'entretien.
WARNING
!
Improper use may
General Warning
result in fire or injury.
2.4.3 Bump Hazard from overhead ductwork and piping.
Read instructions/safety
manual before installing,
operating or servicing boiler.
!
WARNING
Gas may lose its odor. Proper gas
General Warning
sensing equipment and procedures

2.4.4 Pressure hazards

should be used for leak checks.
General Warning

2.4.5 slip, Fall hazards

tripping hazard! Do not install piping on floor surfaces. Maintain clear path around boiler.
!
slip and fall hazard! Use drip pan to catch water while draining the boiler.Maintain dry floor surfaces.
slip and fall hazard! Do not locate intake or exhaust terminations directly above a walkway; dripping
of condensation can cause icing of the walking surface. ( See section 3.5 )
General Warning
Fall hazard! Do not stand on boiler.
Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
6
raInIng
and boilers, the use and locations
SC-3000 SC-4000
570.476.7261
W
azard arnIngs
shock hazard! Properly lockout/tagout the electrical service
!
and all other energy sources before working on or near the
boiler.
shock hazard! Do not spray water directly on this boiler or
on any electrical components.
electrical hazard! Do not alter wiring connections.
the boiler. The load is unbalanced. Test balance before lifting
off the floor. Do not allow personnel beneath the lifted load.
!
Refer to approximate
weights in the table.
Boiler size Weight in Pounds
SC-3000
SC-4000
Install components with adequate vertical clearance.
!
Pressure hazard! Hot fluids. Install isolation valves on boiler
!
water inlet and outlet. Make sure isolation valves are closed
before servicing boiler.
Pressure hazard! Hot fluids. Annually test safety relief valve
for proper operation. Do not operate boiler with faulty relief
valve.
Gas Fired Boiler

2.4.6 Chemical hazards

Chemical hazards from cleaning products. Use caution
!
when cleaning the system. The use of professional
assistance is recommended. Use safe procedures for the
disposal of all cleaning solutions.
Combustion Condensate – an acidic pH of approximately 3.0
General Warning
to 5.0 can be expected. Use
resistant piping for drainage. Collection and disposal must be in accordance with all applicable regulations.
A condensate neutralization kit is available. Please contact your local Harsco Industrial, Patterson-Kelley
representative for more information.
or toll free at

2.4.7 Burn, Fire and explosion hazards

Burn, fire, and explosion hazards! Installation must be in strict conformance to all applicable codes
!
and standards including
devices. Refer to Section 3.6 .
hazard from incorrect fuels! Possible fire, explosion, overheating, and damage. Do not use any
fuels except the design fuels for the unit.
General Warning
Overfire hazards! High pressure in gas supply could result in overfiring of this or other devices
supplied from the same source.
Fire and explosion hazards! Close the main gas shutoff before servicing boiler.
Fire and explosion hazards! Do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other gas fired appliance.
Hot Surface
Burn hazard! Possible hot surfaces. Do not touch gas vent during firing operation. Use only factory recommended
vent components.
Burn hazard! Pipes, vents, and boiler components could be hot. Do not touch piping or stack surfaces during
operation or immediately after shutdown of the boiler.
Burn hazard! Hot flue! Use caution when servicing or draining boiler.
1,850 lbs
Fire and explosion hazards! Use caution when servicing burner. Propane (
1,900 lbs
in the combustion chamber, vent lines, or elsewhere.
Gas leak hazard! Make sure the burner is installed correctly and blower/transition is securely fastened following
any maintenance performed on them. These connections may leak gas if assembled incorrectly.
Gas leak hazard! All threaded gas connections must be made using a pipe compound that is resistant to liquefied
petroleum gas. Do not use Teflon™ tape on threaded gas piping.
Gas leak hazard! Check entire gas train for leaks after installation. If there is a smell of gas, shut down the boiler
and obtain immediate assistance from trained service personnel and/or your local fire department.
Overfire hazard! Possible fire and explosion from excess gas pressure. Make sure that gas inlet pressure does not
exceed 14 inches wc.
Overfire hazard! Possible fire and explosion. Possible malfunction of regulators and/or gas safety shut off/control
valves. Maintain all gas train components in good condition. Do not alter wiring connections. Annual inspection by
factory-trained personnel for proper set-up and operation is recommended.
Overfire and underfire hazards! Possible fire, explosion, overheating, and component failure. Do not attempt to
adjust firing rate of the boiler. The firing rate must be adjusted only by factory trained personnel.
, , or other corrosion
PVC CPVC
and . Install all required vent lines for gas
NFPA 54, ANSI Z223.1 CAN/CSA B.149
) is heavier than air and may linger
LPG
Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
Gas Fired Boiler
WARNING
!
Improper use may
result in fire or injury.
Read instructions/safety
manual before installing,
operating or servicing boiler.
7