Ntroduction; S Afety - Harsco Industrial P-K SONIC SC-3000 Installation & Owner's Manual

1 I

nTroduCTIon

WARNING: If the information
in this manual is not followed This manual describes the installation and operation of
exactly, a fire or explosion
boilers. Natural gas, propane, and dual fuel (natural and propane) units
are described. It also includes 208/3/60, 240/3/60, or 480/3/60 voltages
may result causing property
damage, personal injury or for the 3 and 4 million BTUH input boilers. Information for operation
loss of life. with other fuels is included in the various sections of this manual as
applicable. If you have any questions on the information contained within,
Do not store or use gasoline
or do not fully and completely understand the content, please contact
or other flammable vapors or
Harsco Industrial, Patterson-Kelley Technical Service at 570.476.7261 or
liquids in the vicinity of this or
toll free at 877.728.5351.
any other appliance.
The
speed combustion blowers, sophisticated microprocessor controls,
Installation and service must
modulating gas safety shut off/control valves and a unique stainless
be performed by a qualified
steel heat exchanger capable of operating in a fully condensing mode to
installer, service agency, or the
provide maximum efficiency in a minimum amount of space.
gas supplier.
While details may differ slightly, basic operation is the same for all
WhAt tO DO IF yOu smell GAs:
models. Check the rating plate for correct fuel usage and gas pressures.
•
Do not try to light any
The boiler is only a part of the complete heating system. This boiler
appliance.
may be fully operational and yet because of poor circulation, control,
•
Do not touch any electrical
or other operating characteristics not deliver heat to the desired
switch; do not use any phone in
location. Additional equipment such as temperature sensors, pumps,
your building. flow switches, balancing valves, and check valves will be required for
•
satisfactory operation of any system. Harsco Industrial, Patterson-Kelley
Immediately call your gas
cannot be responsible for the design or operation of such systems and a
supplier from a neighbor's
qualified engineer or contractor must be consulted.
phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas
supplier, call the fire department.
!
WARNING
It is essential to read, understand,
and follow the recommendations
of this manual before installing,
operating, or servicing this
equipment.
!
WARNING
Installation and service must be
performed by a qualified and
knowledgeable individual who has
been certified on the
P-K Sonic™
Boiler. The same features which
permit this boiler to achieve high-
efficiency performance make it
unlike most other boilers of this
general size, so it is important
to understand how this boiler
operates.
4 Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
gas fired boilers are fully modulating using variable
P-K SONIC™
Gas Fired Boiler
2 s
afeTy
2.1 g
P-K SONIC™ eneral
the and
sC-3000
• Installed, operated, and serviced in accordance with instructions contained in
this manual and other supplemental manuals.
• Installed by qualified personnel in accordance with designs prepared by
qualified facility engineers including: structural, mechanical, electrical, and other
applicable disciplines.
• Operated and serviced in accordance with a comprehensive safety program
determined and established by the customer. Do not attempt to operate or
service until such a program has been established.
• Operated and serviced by experienced, qualified, and properly trained
personnel in accordance with all applicable codes, laws, and regulations.
2.2 s p
afeTy reCauTIons
Provide a suitable location for the boiler, away from normal personnel
traffic, with adequate working space, adequate clearances, proper
ventilation and lighting, with a structure sufficiently strong and rigid to
support the weight of the boiler, all piping, and accessories.
! !
AVERTISSEMENT
Une installation, un réglage, un
changement ou un entretien
inappropriés peuvent causer des
dommages matériels, des blessures
corpoeiles ou la mort.
Lire et bien comprendre le Manuel
d'installation et du propriétaire fourni avec
cette chaudière. L'installation et le service
dolvent être effectués par un personnel
expérimenté et compétent qui a reçu une
formation sur la chaudière de cette série.
gas-fired boilers must be:
sC-4000
WARNING
!
Improper use may
result in fire or injury.
Read instructions/safety
manual before installing,
operating or servicing boiler.
! WARNING
!
Improper installation, adjustment,
alteration, service, or maintenance
can cause property damage, personal
injury or loss of life.
Read and understand the installation
and Owner's manual provided with this
boiler. Installation and service must be
performed by experienced and
knowledgeable personnel who have
been trained on this series boiler.
Harsco Industrial, Patterson-Kelley Technical Service 1.877.728.5351
Gas Fired Boiler
n !
oTICe
Each safety device must be
maintained and checked per the
recommended schedule. Refer to
Section 5.1 of this manual.
s f
afeTy eaTures
It is the responsibility of the
customer to maintain the safety
features, such as but not limited
to: guards, safety labels, safety
controls, interlocks, lockout
devices, in place and operable.
s l
afeTy abels
The following words are used in
this manual to denote the degree
of seriousness of the individual
hazards.
!
WARNING
Indicates an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury. This signal word is
to be limited to the most extreme
situations.
!
WARNING
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
CAUTION
!
Indicates a potentially hazardous
situation which, if not avoided,
may result in minor or moderate
injury. It may also be used to alert
against unsafe practices.
n /n - n
oTICe oTe oTICe
Is the preferred signal word to
address practices not related to
personal injury. The safety alert
symbol is not used with this signal
word.
5