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Harsco Industrial SC-2000 Manuals
Manuals and User Guides for Harsco Industrial SC-2000. We have
3
Harsco Industrial SC-2000 manuals available for free PDF download: Installation & Owner's Manual, Owner's Manual
Harsco Industrial SC-2000 Installation & Owner's Manual (114 pages)
P-K SONIC GAS FIRED BOILER w/ NURO CONTROL SYSTEM
Brand:
Harsco Industrial
| Category:
Boiler
| Size: 7.16 MB
Table of Contents
Safety Precautions
2
Hazard Warnings
3
Table of Contents
5
1 Introduction
9
Purpose of this Document
10
Common Abbreviations
10
2 Site Preparation
11
Initial Inspection Upon Receiving
11
Storage Prior to Installation
11
Compliance with Codes
12
Location Setup
13
Foundation
13
Clearances
14
Inlet Air and Exhaust Venting Considerations
15
Applicable Codes and Standards
15
Combustion Air Inlet Planning (United States and Canada Considerations)
15
Category II/IV Flue Gas Exhaust Vent Planning
16
Venting Materials for Flue/Exhaust Systems
17
Required Clearances
18
Gas Piping Considerations
20
Water Quality Standard
20
3 Installation
20
Overview
20
Appliance Connections
20
Appliance Connections (SC-1500 & SC-2000)
21
Appliance Connections (SC-3000 & SC-4000)
21
Electrical Connections
22
Power Requirements (SC-1500 & SC-2000)
22
Single Phase Power Supply Connection (SC-1500 & SC-2000)
22
Power Requirements (SC-3000 & SC-4000)
23
Three Phase Power Supply Connection (SC-3000 & SC-4000)
23
High Voltage (TB2) Terminal Block (SC1500 & SC2000)
25
High Voltage (TB2) Terminal Block (SC3000 & SC4000)
27
Low Voltage (TB1) Terminal Block
29
Combustion Air
31
Air Inlet Requirements - United States
31
Air Inlet Requirements - Canada
32
P-K SONIC ® Combustion Air Requirements
33
Direct Vent / Sealed Combustion Installations
33
Motorized Combustion Air Dampers
34
Flue Gas / Exhaust Venting
36
Category II or IV Venting Installation
36
Vent Termination
37
Venting for Multiple Boilers
38
Sealed Combustion/Direct Vent Systems
39
Inlet Duct Connection to Boiler
39
Intake Duct Materials and Sizes
39
Category II Installations
39
Category IV Installations
41
Stainless Steel Venting
41
CPVC Vent System Installation
41
Removing an Existing Boiler
42
Piping
43
Gas Piping Overview
43
Natural Gas Piping
44
Propane Gas Piping
44
Pressure Testing the Gas Piping
44
Boiler Water Piping
45
Boiler Inlet and Outlet Connections
45
Boiler Water Piping (for Installer)
46
Water Quality
47
Pre-Start Checklist
48
Safety Checks
48
Ignition Safety System Test
48
Low Water Cut-Out Test
48
Manual Reset High Temperature Limit Test
49
Gas Pressure Switch Tests
49
Fuel/Air Adjustments
50
Gas Pressure Adjustment
50
Manual Control Mode for High and Low Fire Adjustment
51
Adjusting High Fire
52
Adjusting Low Fire
52
Checking Flame Signal
52
Initial Nuro Control Setup and Adjustment
53
Startup
53
Home Screen
54
Information Screen
54
Setup Wizard
55
Typical Boiler Operating Conditions
55
4 Dual Fuel Boiler Operation
56
Overview
56
Changing Fuel Types
56
P-K Sonic Sc1500Gg & Sc2000Gg
57
Natural Gas Train and Propane Gas Train Locations (SC1500GG & SC2000GG)
57
Fuel Selector Switch Location
58
P-K Sonic Sc3000-Sc4000
59
Natural Gas Train and Propane Gas Train Locations (SC3000GG & SC4000GG)
59
Fuel Selector Switch Location
60
5 Operations
61
NURO Control Panel
61
NURO Touch Screen Interface
61
Factory Tests
61
Normal Lighting and Shut-Down Procedures
62
Normal Lighting Procedures
62
Normal Shut down Procedures
62
Emergency Shut-Off
62
6 Maintenance
63
Preventative Maintenance
63
Daily Preventative Maintenance
63
Weekly Preventative Maintenance
63
Monthly Preventative Maintenance
64
Semi-Annually
64
Annually
64
Maintenance and Inspection Schedule
65
Cleaning the Burner & Combustion Chamber
65
After Repairs or Maintenance
67
Sequence of Operations
68
Troubleshooting
69
Loss of Power
69
Loss of Water Level
69
Low Gas Pressure
69
High Gas Pressure
69
High Water Temperature
69
Low Air
69
Flame Failure
70
Flame Error
70
Flue Problem
70
7 Parts/Technical Support
71
Terminal Block Assignments
72
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
72
Terminal Block Assignments - High Voltage (TB2) Terminal Block
73
Wiring Diagrams
74
SC-1500 & SC-2000 Natural Gas or Propane Gas
74
SC-1500 & SC-2000 Dual Fuel
76
Wiring Diagram - Power Box (SC-3000 and SC-4000 Only)
79
SC-3000 & SC-4000 Control Transformer Diagrams
80
SC-3000 & SC-4000 240V Natural Gas or Propane Gas
82
SC-3000 & SC-4000 240V Dual Fuel
84
SC-3000 & SC-4000 480V Natural Gas or Propane Gas
87
SC-3000 & SC-4000 480V Dual Fuel
89
Boiler Parts Identification (Sc-1500 & Sc-2000)
92
Main Boiler Assembly (SC-1500 & SC-2000)
92
NURO Control Panel (SC-1500 & SC-2000)
93
Heat Exchanger Assembly (SC-1500 & SC-2000)
94
Natural Gas Train, Burner & Blower Assembly (SC-1500 & SC-2000)
95
Propane Gas Train, Burner & Blower (SC-1500 & SC-2000)
96
Boiler Parts Identification (Sc-3000 & Sc-4000)
97
Main Boiler Assembly (SC-3000 & SC-4000)
97
NURO Control Panel (SC-3000 & SC-4000)
98
Main Power Box (SC-3000 & SC-4000)
99
Heat Exchanger Assembly (SC-3000 & SC-4000)
100
Natural Gas Train, Burner & Blower Assembly (SC-3000 & SC-4000)
101
Propane Gas Train (SC-3000 & SC-4000)
102
8 K Sonic Specific Limited Warranty
103
9 Boiler Fire-Test Report
105
Appendix A - Maintenance Log
106
Appendix B - Boiler Altitude Derate Schedule
107
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
108
Appendix D - Best Practices for New & Retrofit Systems
109
Appendix E - Installation and Quick Reference
111
Fuel/Gas Supply
111
Electrical/Power Supply
111
Exhaust Venting
111
Appliance Connections (Sc-1500 & Sc-2000)
112
Appliance Connections (Sc-3000 & Sc-4000)
112
Hydronics/Water Flow
113
Propylene Glycol Flow
114
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Harsco Industrial SC-2000 Owner's Manual (79 pages)
P-K SONIC® / NURO® GAS FIRED BOILER
Brand:
Harsco Industrial
| Category:
Boiler
| Size: 4.7 MB
Table of Contents
Safety Precautions
2
Hazard Warnings
3
Table of Contents
5
1 Introduction
9
Purpose of this Document
9
Using this Manual
9
HARSCO Industrial, Patterson-Kelley Product Abbreviations
9
2 Site Preparation
10
Receiving and Storage
10
Initial Inspection
10
Storage Prior to Installation
10
Compliance with Codes
10
Location Setup
11
Placement
11
Clearances
11
Inlet Air and Exhaust Venting Considerations
12
Applicable Codes and Standards
12
Gas Vent Category Planning
13
Air Inlet Planning (United States and Canada Considerations)
13
Flue Venting Considerations
13
Venting Materials for Flue/Exhaust Systems
13
Required Clearances
14
Conventional Vent Systems Clearances
14
Direct Vent (Sealed Combustion) Systems Clearances
14
Interior Component Clearances
15
Flue Connection
15
Gas Piping Considerations
15
Water Quality Standard
15
3 Installation
16
Overview
16
Electrical Connections
16
Power Requirements (CM300-CM399-CM500)
16
Single Phase Power Supply Connection (SC-1500 and SC-2000 Only)
17
Three Phase Power Supply Connection (SC-3000 & SC-4000 Only)
18
High Voltage (TB2) Terminal Block
19
Low Voltage (TB1) Terminal Block
20
Combustion Air
21
Air Inlet Requirements
22
United States Considerations
22
US Requirements
22
Canadian Considerations
23
Flue Venting Installation
24
Vent Sizing
24
Vent Termination
25
Venting for Multiple Boilers
26
Sealed Combustion/Direct Vent Systems
26
Inlet Duct Connection to Boiler
27
Intake Duct Materials and Sizes
27
Category II Installations
27
Category IV Installations
29
Stainless Steel Venting
29
CPVC Vent System Installation
29
Removing an Existing Boiler
30
Piping
31
Gas Piping Overview
31
Gas Supply Piping for Installer
31
Boiler Water Piping
32
Boiler Inlet and Outlet Connections
32
Boiler Water Piping (for Installer)
32
Strainer
32
Relief Valve Piping
33
Low Water Cut-Off
33
Drain Valve and Piping
33
Condensate Drain
33
Water Quality
33
Pre-Start Checklist
34
Safety Checks
34
Ignition Safety System Test
35
Low Water Cut-Out Test
35
Manual Reset High Temperature Limit Test
36
Gas Pressure Switch Tests
36
Low Gas Pressure Switch
36
High Gas Pressure Switch
36
Initial Nuro Control Setup and Adjustment
37
Introduction
37
Startup
37
Home Screen
37
Information Screen
38
Comfort Heat Setup Wizard
38
Comfort Heat Operation
39
Fuel/Air Adjustments
39
Gas Pressure Adjustment
39
Combustion Setup and Adjustment
40
Adjusting High Fire
40
Adjusting Low Fire
41
Checking Flame Signal
41
4 Operations
42
Nuro Touchscreen Control System
42
NURO Control Panel
42
NURO Touch Screen Interface
42
Factory Tests
42
Normal Lighting and Shut-Down Procedures
43
Normal Lighting Procedures
43
Normal Shut down Procedures
43
Emergency Shut-Off
43
Typical Boiler Operating Conditions
43
5 Maintenance
44
Maintenance and Inspection Schedule
44
Semi-Annually
44
Annually
44
Preventive Maintenance
45
Daily Preventive Maintenance
45
Weekly Preventive Maintenance
45
Monthly Preventive Maintenance
46
Cleaning the Burner & Combustion Chamber
46
After Repairs or Maintenance
47
Sequence of Operations
48
Troubleshooting
49
Loss of Power
49
Loss of Water Level
49
Low Gas Pressure
49
High Gas Pressure
49
High Water Temperature
49
Low Air
49
Flame Failure
50
Flame Error
50
Flue Problem
50
6 Parts/Technical Support
50
Terminal Block Assignments and Wiring Diagrams
51
Wiring Diagram - Power Box
51
Terminal Block Assignments - High Voltage (TB2) Terminal Block
52
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
53
SC-3000 & SC-4000 Control Transformer Diagrams
54
SC-3000 & SC-4000: 208 VAC, Three Phase, 60 Hertz
54
SC-3000 & SC-4000: 220-240 VAC, Three Phase, 60 Hertz
54
SC-3000 & SC-4000: 440-480 VAC, Three Phase, 60 Hertz
55
SC-1500 & SC-2000 Wiring Diagram
56
SC-3000 & SC-4000 480V Wiring Diagram
60
Main Boiler Assembly (SC-1500 & SC-2000)
62
NURO Control Panel (SC-1500 & SC-2000)
63
Heat Exchanger Assembly (SC-1500 & SC-2000)
64
Natural Gas Train, Burner & Blower Assembly (SC-1500 & SC-2000)
65
Boiler Parts Identification (Sc-3000 & Sc-4000)
66
Main Boiler Assembly (SC-3000 & SC-4000)
66
NURO Control Panel (SC-3000 & SC-4000)
67
Main Power Box (SC-3000 & SC-4000)
68
Heat Exchanger Assembly (SC-3000 & SC-4000)
69
Natural Gas Train, Burner & Blower Assembly (SC-3000 & SC-4000)
70
Propane Gas Train (SC-3000 & SC-4000)
71
7 Limited Warranty
72
8 Boiler Fire-Test Report
73
Appendix A - Maintenance Log
74
Appendix B - Boiler Altitude Derate Schedule
75
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
76
Appendix D - Installation and Quick Reference
77
Fuel/Gas Supply
77
Electrical/Power Supply
77
Exhaust Venting
77
H /W F (Sc-1500 / Sc-2000)
78
Hydronics /Water Flow (Sc-3000 / Sc-4000)
79
Harsco Industrial SC-2000 Installation & Owner's Manual (69 pages)
GAS FIRED BOILER
Brand:
Harsco Industrial
| Category:
Boiler
| Size: 4.24 MB
Table of Contents
Table of Contents
5
1 Introduction
6
2 Safety
8
General
8
Safety Features
8
Safety Labels
8
Safety Precautions
8
Training
9
Hazard Warnings
9
3 Installation
11
Receiving and Storage
11
Compliance with Codes
11
Setup
12
Electrical Connections
13
Inlet Air and Exhaust Venting
17
Gas Piping
27
Boiler Water Piping
28
Pre-Start Checklist
30
Safety Checks
30
Initial NURO Control Setup & Adjustment
32
Fuel/Air Adjusment
34
4 Operations
36
General
36
Normal Lighting and Shut-Down Procedures
37
Emergency Shut-Off
37
Typical Boiler Operating Conditions
37
5 Maintenance
38
Maintenance and Inspections Schedule
38
Cleaning the Burner & Combustion Chamber
39
After Repairs or Maintenance
40
Sequence of Operation
41
Troubleshooting
42
6 Parts/Tech Support
44
Wiring Diagrams
44
Boiler Parts Identification (SC-2000)
55
Boiler Parts Identification (SC-3000 & SC-4000)
59
7 Limited Warranty
65
Boiler Fire-Test Report
66
Appendix 1: Maintenance Log
67
Appendix 2: Boiler Altitude Derate Sch
68
Appendix 3: Water Quality Standards
69
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