Fluke Calibration 4322-SYS-NAVAIR Manuals

Manuals and User Guides for Fluke Calibration 4322-SYS-NAVAIR. We have 1 Fluke Calibration 4322-SYS-NAVAIR manual available for free PDF download: Service Manual

Fluke Calibration 4322-SYS-NAVAIR Service Manual

Fluke Calibration 4322-SYS-NAVAIR Service Manual (186 pages)

Automated Pressure Calibrator

Brand: Fluke Calibration | Category: Test Equipment | Size: 17.68 MB

Table of Contents

Table of Contents
5
Introduction and Specifications

15
- Introduction
  15
- Product Overview
  15
- Safety Information
  16
- The Product Manual Set
  17
- General Specifications
  18
- Pressure Limits
  19
- Measurement Specifications
  20
- Pressure Control Specifications
  20
- Pressure Switch Testing Specifications (Handheld)
  21
Theory of Operation

23
Chapter 2

25
- Introduction
  25
- Controller
  25
  - Pressure Control
    26
    
    External Supply Pressure Control
    28
    
    Internal Pump Pressure Generation and Control
    29
- Valve and Solenoid Positions
  31
  - Removable Components
    32
    
    Pressure Transducer Modules
    32
    
    Barometer
    33
    
    Contamination Prevention System
    34
    
    Autozero and Barocheck
    37
    
    Calcheck
    37
    
    Emergency Pressure Relief
    38
  - Intensifier
    39
    
    Pressure On-Demand
    39
    
    Set Pressure and Generation
    39
    
    Electronic Pressure Sensor and Gauge
    41
    
    Overpressure Relief
    41
Calibration and Alignment

43
Chapter 3

45
- Introduction
  45
- Fundamentals
  45
- Required Equipment
  46
- Environmental Conditions
  46
- Equipment Setup
  47
- Preliminary Operations
  47
- Module Calibration Procedure
  49
- Module Alignment Procedure
  50
Controller Maintenance

53
Chapter 4

55
- Introduction
  55
- Safety
  55
- Standard Torque Look-Up Table
  55
- Maintenance Procedures
  56
  - Event Log
    56
  - Front-Panel and Case Cleaning
    56
  - Pressure Leakage Test
    57
  - Pressure Generation Test (On-Board Motor)
    58
  - Fuse Replacement
    59
- Controller Part Replacement
  61
  - Chassis
    61
  - Control Panel Separation
    62
  - Pump Bracket
    68
  - Manifold
    70
  - Display
    74
  - Keypad, Encoder, or Encoder Wheel
    75
  - Communications Box
    76
  - Pressure Transducers and Barometer
    78
  - Contamination Prevention System (CPS)
    80
    
    CPS Vent Filter (External)
    80
    
    Fine and Coarse CPS Filters (Internal)
    80
    
    CPS Dock and NC Isolation Valve
    81
  - Piston Pump Head Clippard Valves
    84
  - Piston Seal
    85
  - Piston Seal Replacement
    85
  - Precision, Isolation, and Control Valves and Backplane PCA
    86
    
    Backplane PCA
    86
    
    Control Valves
    86
    
    Precision Control Valve
    86
    
    NC Isolation Valve
    88
  - Pcas
    88
    
    Access the Electronics Box
    89
    
    Power Supply PCA
    89
    
    Processor PCA
    89
    
    Main PCA and P-VLV PCA
    90
    
    Amplifier PCA
    91
  - Quick Connect Fittings (QC) and Filter
    93
Intensifier Maintenance

95
Chapter 5

97
- Introduction
  97
- Safety
  97
- Standard Torque Look-Up Table
  98
- Standard Hardware Torque Values
  98
  - Intensifier Hour Meter
    99
- Hour Meter Conversion Table
  100
  - Maintenance Procedures
    101
    
    Front-Panel and Case Cleaning
    101
    
    Pressure Generation and Leak Test
    101
    
    Electronic Pressure Sensor Alignment
    102
    
    Fuse Replacement
    103
    
    Seal Replacements
    103
  - Intensifier Part Replacement
    105
    
    Chassis
    105
    
    Pump Cam
    108
    
    Pump Cam Disassembly
    111
    
    Pump Cam Reassembly
    112
    
    Motor Controller
    114
    
    Planetary Gears and Gear Bearings
    116
    
    Pressure Port Shaft and Seals
    118
    
    ICM
    119
    
    Piston Clevis Bearing, Roller, and Piston Seals
    119
    
    Pressure Gauge
    124
    
    Vent or Isolation Valve
    125
    
    Electronic Pressure Sensor
    126
    
    Overpressure Relief Valve
    127
    
    Power Entry Module
    127
    
    Power Supply PCA and Intensifier PCA
    128
    
    Quick Connect Fittings (QC) and Filter
    129
Nitrogen Cylinder Maintenance

131
Chapter 6

133
- Introduction
  133
- Safety
  133
- Visual Inspection
  134
- External Cylinder Cleaning Procedure
  134
- Internal Cylinder Cleaning Procedure
  134
- Nitrogen Recharge Procedure
  135
List of Replaceable Parts

137
Chapter 7

139
- Introduction
  139
- How to Order Replacement Parts
  139
- Calibrator Final Assembly
  140
- Accessory Kit Assembly
  142
- Adapter Kit Assembly
  143
- Spares Kit Assembly (Not Shown)
  144
  - Controller Final Assembly
    145
- Controller Top-Level Assembly
  146
- A1 Control Panel Assembly
  148
- A8 System Manifold Assembly
  149
- A9 Pump Bracket Assembly
  152
- A10 Electronics Box Assembly
  154
- A15 CPS Assembly
  156
  - Intensifier Final Assembly
    157
- A1 Control Panel Assembly (Page 1)
  159
- A2 Booster Pump Assembly
  164
- A2/A2 Pump Cam Assembly
  166
- A2/A3 Cam Plate and Planetary Gears Assembly
  167
- ICM and Shaft Assembly
  168
- Piston and Clevis Assembly
  169
Troubleshooting

171
Chapter 8

173
- Introduction
  173
- Controller Troubleshooting
  173
  - Controller Fault Codes
    173
  - Electrical Problems
    175
  - Pressure Generation and Indication Problems
    175
  - CPS and Quick-Connect Problems
    176
- Intensifier Troubleshooting
  176
  - Electrical Problems
    176
  - Pressure Selection and LED Indications
    177
  - Abnormal Noises
    177
  - Pressure Generation and Indication Problems
    178
  - Valves and Quick-Connect Problems
    178
Wiring Schematics

179
- Introduction
  181
- Controller Wiring Schematics
  181
- Intensifier Wiring Schematics
  184

Advertisement

Advertisement

Related Products

Fluke Calibration Categories

Test Equipment Measuring Instruments Water Pump

Monitor

Monitor Adapter

More Fluke Calibration Manuals