Epson RC180 Manuals

Manuals and User Guides for Epson RC180. We have 2 Epson RC180 manuals available for free PDF download: Manual, Safety And Installation

Epson RC180 Manual (264 pages)

ROBOT CONTROLLER

Brand: Epson | Category: Controller | Size: 16.05 MB

Table Of Contents7................................................................................................................................................................

Safety15................................................................................................................................................................

Conventions15................................................................................................................................................................

Safety Precautions16................................................................................................................................................................

Setup & Operation19................................................................................................................................................................

Specifications21................................................................................................................................................................

System Example21................................................................................................................................................................

Standard Specifications22................................................................................................................................................................

Outer Dimensions24................................................................................................................................................................

Part Names And Functions25................................................................................................................................................................

Part Names25................................................................................................................................................................

Functions26................................................................................................................................................................

Led And Seven-segment Led29................................................................................................................................................................

Led And Seven-segment Display29................................................................................................................................................................

Particular Status Display30................................................................................................................................................................

Safety Features30................................................................................................................................................................

Installation33................................................................................................................................................................

Unpacking33................................................................................................................................................................

Environmental Requirements33................................................................................................................................................................

Environment33................................................................................................................................................................

Install Inside The Cabinet36................................................................................................................................................................

Power Supply37................................................................................................................................................................

Ac Power Cable38................................................................................................................................................................

Cable Connection39................................................................................................................................................................

Typical Cable Connection39................................................................................................................................................................

Connecting Manipulator To Controller42................................................................................................................................................................

Noise Countermeasures44................................................................................................................................................................

Operation Mode (teach/auto)45................................................................................................................................................................

Overview45................................................................................................................................................................

Switch Operation Mode45................................................................................................................................................................

Program Mode (auto)46................................................................................................................................................................

What Is Program Mode (auto)46................................................................................................................................................................

Setup From Epson Rc+5.046................................................................................................................................................................

Setup From Teach Pendant46................................................................................................................................................................

Auto Mode (auto)47................................................................................................................................................................

What Is Auto Mode (auto)47................................................................................................................................................................

Setup From Epson Rc+ 5.047................................................................................................................................................................

Setup From Control Device48................................................................................................................................................................

Development Pc Connection Port49................................................................................................................................................................

About Development Pc Connection Port49................................................................................................................................................................

Precaution50................................................................................................................................................................

Software Setup And Connection Check50................................................................................................................................................................

Disconnection Of Development Pc And Controller51................................................................................................................................................................

Memory Port52................................................................................................................................................................

What Is Controller Status Storage Function52................................................................................................................................................................

Before Using Controller Status Storage Function52................................................................................................................................................................

Precautions52................................................................................................................................................................

Adoptable Usb Memory52................................................................................................................................................................

Controller Status Storage Function53................................................................................................................................................................

Controller Status Storage With Trigger Button53................................................................................................................................................................

Controller Status Storage With Teach Pendant (option)53................................................................................................................................................................

Load Data With Epson Rc+ 5.054................................................................................................................................................................

Transfer With E-mail55................................................................................................................................................................

Details Of Data56................................................................................................................................................................

Lan (ethernet Communication) Port57................................................................................................................................................................

About Lan (ethernet Communication) Port57................................................................................................................................................................

Ip Address58................................................................................................................................................................

Changing Controller Ip Address58................................................................................................................................................................

Connection Of Development Pc And Controller With Ethernet60................................................................................................................................................................

Disconnection Of Development Pc And Controller With Ethernet61................................................................................................................................................................

Tp/op Port62................................................................................................................................................................

What Is Tp/op Port62................................................................................................................................................................

Teach Pendant Connection63................................................................................................................................................................

Operator Panel Connection63................................................................................................................................................................

Emergency64................................................................................................................................................................

Safety Door Switch And Latch Release Switch65................................................................................................................................................................

Safety Door Switch65................................................................................................................................................................

Latch Release Switch66................................................................................................................................................................

Checking Latch Release Switch Operation66................................................................................................................................................................

Emergency Stop Switch Connection67................................................................................................................................................................

Emergency Stop Switch67................................................................................................................................................................

Checking Emergency Stop Switch Operation67................................................................................................................................................................

Recovery From Emergency Stop67................................................................................................................................................................

Pin Assignments68................................................................................................................................................................

Circuit Diagrams69................................................................................................................................................................

External Emergency Stop Switch Typical Application69................................................................................................................................................................

External Safety Relay Typical Application70................................................................................................................................................................

I/o Connector71................................................................................................................................................................

Input Circuit71................................................................................................................................................................

Output Circuit73................................................................................................................................................................

Pin Assignment75................................................................................................................................................................

I/o Remote Set Up76................................................................................................................................................................

I/o Signal Description77................................................................................................................................................................

Remote Input Signals77................................................................................................................................................................

Remote Output Signals80................................................................................................................................................................

Timing Specifications82................................................................................................................................................................

Design Notes For Remote Input Signals82................................................................................................................................................................

Timing Diagram For Operation Execution Sequence82................................................................................................................................................................

Timing Diagram For Program Execution Sequence82................................................................................................................................................................

Timing Diagram For Safety Door Input Sequence83................................................................................................................................................................

Timing Diagram For Emergency Stop Sequence83................................................................................................................................................................

Option Units84................................................................................................................................................................

What Are Option Units84................................................................................................................................................................

Expansion I/o Board84................................................................................................................................................................

About Expansion I/o Board84................................................................................................................................................................

Board Configuration (expansion I/o)84................................................................................................................................................................

Confirmation With Epson Rc+5.085................................................................................................................................................................

Fieldbus I/o Board91................................................................................................................................................................

Overview Of Fieldbus I/o91................................................................................................................................................................

Response Speed Of Fieldbus I/o91................................................................................................................................................................

Fieldbus I/o Board Configuration92................................................................................................................................................................

Devicenet93................................................................................................................................................................

Profibus-dp97................................................................................................................................................................

Cc-link101................................................................................................................................................................

Etherneti/p111................................................................................................................................................................

Profinet115................................................................................................................................................................

Operation (devicenet, Profibus-dp, Etherneti/p)119................................................................................................................................................................

Rs-232c Board121................................................................................................................................................................

About Rs-232c Board121................................................................................................................................................................

Board Setup (rs-232c)122................................................................................................................................................................

Verify With Epson Rc+5.0 (rs-232c)122................................................................................................................................................................

Rs-232c Software Communication Setup (rs-232c)123................................................................................................................................................................

Communication Cable (rs-232c)123................................................................................................................................................................

Maintenance125................................................................................................................................................................

Safety Precautions On Maintenance127................................................................................................................................................................

Lockout / Tagout128................................................................................................................................................................

Regular Maintenance Inspection129................................................................................................................................................................

Schedule For Maintenance Inspection129................................................................................................................................................................

Inspection Point130................................................................................................................................................................

Inspection While The Controller Is Turned Off130................................................................................................................................................................

Inspection While The Controller Is Turned On130................................................................................................................................................................

Controller Structure131................................................................................................................................................................

Location Of Parts131................................................................................................................................................................

Diagram Of Cable Connections133................................................................................................................................................................

Connector Pin Assignment136................................................................................................................................................................

M/c Power Connector136................................................................................................................................................................

M/c Signal Connector137................................................................................................................................................................

Backup And Restore138................................................................................................................................................................

What Is Backup Controller138................................................................................................................................................................

Backup Data Types138................................................................................................................................................................

Backup139................................................................................................................................................................

Backup From Epson Rc+5.0139................................................................................................................................................................

Backup From The Teach Pendant (option)140................................................................................................................................................................

Restore142................................................................................................................................................................

Restore From Epson Rc+5.0142................................................................................................................................................................

Restore From Teach Pendant (option)144................................................................................................................................................................

Firmware Update147................................................................................................................................................................

Updating Firmware147................................................................................................................................................................

Firmware Upgrading Procedure147................................................................................................................................................................

Controller Recovery150................................................................................................................................................................

Firmware Initialization Procedure151................................................................................................................................................................

Maintenance Parts Replacement Procedures153................................................................................................................................................................

Fan And Fan Filter154................................................................................................................................................................

Cleaning And Replacing Fan Filter154................................................................................................................................................................

Replacing Fan Unit155................................................................................................................................................................

Cleaning And Replacing Fan Filter Of Option Unit157................................................................................................................................................................

Battery158................................................................................................................................................................

Motor Driver160................................................................................................................................................................

Replacing Motor Driver (axis From 1 To 4)160................................................................................................................................................................

Replacing Motor Driver (axis 5 And 6)165................................................................................................................................................................

Cpu Board Unit167................................................................................................................................................................

Cf (compact Flash)170................................................................................................................................................................

Fuse171................................................................................................................................................................

Option Unit173................................................................................................................................................................

Remove Option Unit 1173................................................................................................................................................................

Mount Option Unit 1174................................................................................................................................................................

Remove Option Unit 2174................................................................................................................................................................

Mount Option Unit 2176................................................................................................................................................................

Remove Option Unit 1, 2177................................................................................................................................................................

Mount Option Unit 1, 2178................................................................................................................................................................

Replacing Adding Option Board179................................................................................................................................................................

Verifying Manipulator Operation180................................................................................................................................................................

Troubleshooting181................................................................................................................................................................

Error Code Table181................................................................................................................................................................

Cannot Connect The Development Pc And The Controller Using The Usb Cable255................................................................................................................................................................

Confirmation Using Windows Device Manager255................................................................................................................................................................

In Windows Device Manager258................................................................................................................................................................

Epson RC180 Safety And Installation (114 pages)

Brand: Epson | Category: Network Router | Size: 3.42 MB

Table Of Contents12................................................................................................................................................................

Safety15................................................................................................................................................................

Conventions15................................................................................................................................................................

Design And Installation Safety16................................................................................................................................................................

Operation Safety17................................................................................................................................................................

Maintenance Safety23................................................................................................................................................................

Emergency Stop26................................................................................................................................................................

Labels28................................................................................................................................................................

Safety Features41................................................................................................................................................................

Low Power Mode42................................................................................................................................................................

Installation44................................................................................................................................................................

System Example45................................................................................................................................................................

Outline From Unpacking To Operation Of Robot System46................................................................................................................................................................

Unpacking47................................................................................................................................................................

Transportation48................................................................................................................................................................

Manipulator Installation54................................................................................................................................................................

Controller Installation68................................................................................................................................................................

Connection To Emergency Connector (controller)72................................................................................................................................................................

Ac Power Cable79................................................................................................................................................................

Connecting Manipulator And Controller80................................................................................................................................................................

Power-on83................................................................................................................................................................

First Step86................................................................................................................................................................

Installing Epson Rc+ 5.0 Software86................................................................................................................................................................

Development Pc And Controller Connection89................................................................................................................................................................

Writing Your First Program93................................................................................................................................................................

Second Step100................................................................................................................................................................

Connection With External Equipment100................................................................................................................................................................

Ethernet Connection Of Development Pc And Controller100................................................................................................................................................................

Connection And Display Language Of Option Tp1 And Op1101................................................................................................................................................................

General Maintenance102................................................................................................................................................................

Inspection Point104................................................................................................................................................................

Manual110................................................................................................................................................................

Directives And Norms113................................................................................................................................................................