Cornelius WCC500-A Modular Ice Maker Manuals

Manuals and User Guides for Cornelius WCC500-A Modular Ice Maker. We have 9 Cornelius WCC500-A Modular Ice Maker manuals available for free PDF download: Installation And Service Manual, Service Manual, Training Manual, Installation Manual, Specifications

Cornelius WCC500-A Installation And Service Manual

Cornelius WCC500-A Installation And Service Manual (48 pages)

CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Table of Contents
2
TABLE of CONTENTS (Cont' D)

4
Safety Information

5
General Description

7
Installation

11
Guide to Service

17
- Icemaker Cleaning and Sanitizing Procedures
  17
- Maintenance
  17
- Monthly
  17
- Quarterly
  17
- Semi--Annually
  18
- Figure 12. Upper Nut and Bearing Assembly
  18
Water Level Control

19
- How Water Level Control Works
  19
- Purpose
  19
- To Replace Water Level Control
  19
- To Replace Water Level Safety Switch
  19
Refrigeration System

20
- Note: Thermostatic Expansion Valve no Adjustment
  20
- Lbs. Discharge Pressure
  20
- Water Temperature
  20
- Air Temperature
  20
- Refrigeration System Adjustments
  20
- Expansion Valve
  20
- Adjustment and Troubleshooting
  20
- Condenser Modulating Valve
  21
- Condenser Modulating Valve Removal
  21
- Figure 13. Expansion Valve
  21
- Figure 14. Adjustment Screw
  21
- Bin Control
  22
- Gearmotor
  22
- Figure 15. bin Control Switch
  22
- Motor Check
  23
- Start Relay
  23
- To Replace Gearmotor Assembly
  24
- Installation and Shaft Seal Replacement 500
  24
- Figure 16. Gearmotor Assembly
  24
- Figure 17. Shaft Seal 500
  24
- Figure 18. Auger and Extruding Head Removal
  24
- Auger and Extruding Head Removal
  25
- Installation and Shaft Seal Replacement 700 & 1000
  25
- Upper Nut and Bearing Assembly
  25
- To Replace Bearing
  26
- Electrical Checkout
  26
- Overload Check
  26
- Compressor Check
  26
- Capacitor Check
  27
- Safety Controls
  27
- Figure 22. Gear Motor Overload
  27
Troubleshooting

31

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Cornelius WCC500-A Installation And Service Manual

Cornelius WCC500-A Installation And Service Manual (46 pages)

Brand: Cornelius | Category: Ice Maker | Size: 4 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

5
General Description

7
- Specification Chart
  7
- General Information
  7
Installation

11
- Remove Icemaker from Carton
  11
- Cabinet Removal
  11
- Preparation of Installation Site
  11
- Water Inlet Hookup
  11
- Drain Connection
  11
- Electrical Supply
  12
- Auger Engagement
  12
- Bin Control
  12
- Initial Start Up, Checks and Adjustment Instructions
  12
Guide to Service

17
- Icemaker Cleaning and Sanitizing Procedures
  17
- Maintenance
  17
  - Monthly
    17
  - Quarterly
    17
  - Semi-Annually
    18
Water Level Control

19
- How Water Level Control Works
  19
- Purpose
  19
- To Replace Water Level Control
  19
- To Replace Water Level Safety Switch
  19
Refrigeration System

20
- Refrigeration System Adjustments
  20
- Expansion Valve
  20
- Adjustment and Troubleshooting
  20
- Condenser Modulating Valve
  21
- Condenser Modulating Valve Removal
  22
- Bin Control
  22
- Gear Motor
  23
- Motor Check
  24
- Start Relay
  24
- To Replace Gear Motor Assembly
  24
- Installation and Shaft Seal Replacement 500
  25
- Auger and Extruding Head Removal
  25
- Installation and Shaft Seal Replacement 700 & 1000
  26
- Upper Nut and Bearing Assembly
  26
  - To Replace Bearing
    26
- Electrical Checkout
  27
- Overload Check
  27
- Compressor Check
  27
- Capacitor Check
  28
- Safety Controls
  28
Guide to Good Ice

29
Troubleshooting

31
Parts List

32

Cornelius WCC500-A Service Manual

Cornelius WCC500-A Service Manual (32 pages)

CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 5 MB

Table of Contents

Table of Contents
3
Safety Instructions

5
- Read and Follow ALL Safety Instructions
  5
  - Safety Overview
    5
  - Recognition
    5
- Different Types of Alerts
  5
- Safety Tips
  5
- Qualified Service Personnel
  5
- Safety Precautions
  6
- Shipping and Storage
  6
- CO2 (Carbon Dioxide) Warning
  6
- Power Cord
  6
- Sound Level
  6
- Unit Location
  6
General Information

7
- General Description
  7
- Specification Chart
  7
Dimension Drawing

8
- WCC500 & WCC700 Series
  8
- Wcc 700R
  8
- WCC700R Chunklet Carbon
  9
- WCC 700W Chunklet Carbon
  9
- WCC 700A Chunklet Carbon
  10
- WCC 700R Chunklet Carbon
  10
- (For Shorter Unit with S/N's Starting with 62Q1930)
  10
- WCC 700A Chunklet Carbon
  11
- (For Shorter Unit with S/N's Starting with 62R1914)
  11
- WCC 700W Chunklet Carbon
  11
- (For Shorter Unit with S/N's Starting with 62R1924)
  11
- Wcc 2001 R
  12
- Bin Control
  13
- Gear Motor
  13
Cleaning and Sanitizing

14
- Icemaker Cleaning and Sanitizing Procedures
  14
- Maintenance
  14
  - Monthly
    14
  - Quarterly
    14
  - Semi-Annually
    14
Water Level Control

16
- How Water Level Control Works
  16
- Purpose
  16
- To Replace Water Level Control
  16
- To Replace Water Level Safety Switch
  16
Wiring Diagram

17
Refrigeration System

19
- Refrigeration System Adjustments
  19
- Expansion Valve
  19
- Adjustment and Troubleshooting
  19
- Condenser Modulating Valve
  20
- Condenser Modulating Valve Removal
  20
- Motor Check
  21
- Start Relay
  22
- To Replace Gear Motor Assembly
  22
- Installation and Shaft Seal Replacement 500
  23
- Auger and Extruding Head Removal
  23
- Auger Engagement
  24
- Installation and Shaft Seal Replacement 700 & 2000
  25
- Upper Nut and Bearing Assembly
  25
  - To Replace Bearing
    26
- Electrical Checkout
  26
- Overload Check
  26
- Compressor Check
  26
- Capacitor Check
  27
- Safety Controls
  27
Guide to Good Ice

28
Troubleshooting

29

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Cornelius WCC500-A Training Manual

Cornelius WCC500-A Training Manual (30 pages)

Brand: Cornelius | Category: Ice Maker | Size: 1 MB

Table of Contents

Table of Contents
3
Introduction

5
- Preview Questions
  5
- Key Things to Know / Do
  5
- Popular Applications
  6
- Principles of Extruded Ice Making
  6
- Flake Vs Chunklet
  6
- Overview
  7
  - Product Description
    7
  - Dimensions and Capacities
    8
Key Points - IMD / WCC / WCF Ice Makers

9
- Superheat & Suction Temperature
  9
- Evaporator Squealing
  9
- Do Not Agitate
  9
- Evaporator Efficiency
  10
- Water and Air Temperature
  10
System Details

14
- Water and Filtration
  14
- Mechanical
  14
- Refrigeration
  15
  - Refrigeration System Operation
    15
  - Remote Units
    15
- WCC/WCF Controls and Electrical
  16
- IMD Controls and Electrical
  20
  - Illuminated Merchandiser (Optional)
    20
  - Key Switch (Optional)
    20
  - Drink Front (Optional)
    20
  - Auger Delay
    20
  - Dispense Timer (Solid State Timer) P/N TE1-24X-31796
    20
  - Stand-By Condition
    20
  - Timing Condition
    20
  - Run Condition
    20
  - Full bin Condition
    20
- Appendix A - Installation Information
  
  22
Appendices

22
Troubleshooting

25
- Gear Motor Overload Condition
  25
Review

26

Cornelius WCC500-A Service Manual

Cornelius WCC500-A Service Manual (30 pages)

500, 700, 1000, 2000 - Series Cornelius Continuous Flow Icemaker

Brand: Cornelius | Category: Ice Maker | Size: 4 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

5
General Information

7
- General Description
  7
- Specification Chart
  7
- Bin Control
  11
- Gearmotor
  11
Cleaning and Sanitizing

12
- Icemaker Cleaning and Sanitizing Procedures
  12
- Maintenance
  12
  - Monthly
    12
  - Quarterly
    13
  - Semi-Annually
    13
Water Level Control

14
- How Water Level Control Works
  14
- Purpose
  14
- To Replace Water Level Control
  14
- To Replace Water Level Safety Switch
  14
Electrical

15
Refrigeration System

18
- Refrigeration System Adjustments
  18
- Expansion Valve
  18
- Adjustment and Troubleshooting
  18
- Condenser Modulating Valve
  19
- Condenser Modulating Valve Removal
  19
- Motor Check
  20
- Start Relay
  21
- To Replace Gearmotor Assembly
  21
- Installation and Shaft Seal Replacement 500
  22
- Auger and Extruding Head Removal
  22
- Auger Engagement
  22
- Installation and Shaft Seal Replacement 700 & 1000
  24
- Upper Nut and Bearing Assembly
  24
  - To Replace Bearing
    24
- Electrical Checkout
  25
- Overload Check
  25
- Compressor Check
  25
- Capacitor Check
  26
- Safety Controls
  26
Guide to Good Ice

27

Cornelius WCC500-A Service Manual

Cornelius WCC500-A Service Manual (28 pages)

500, 700, 1000, 2000 - Series CONTINUOUS FLOW ICEMAKER

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

4
- Read and Follow ALL Safety Instructions
  4
  - Safety Overview
    4
  - Recognition
    4
- Different Types of Alerts
  4
- Safety Tips
  4
- Qualified Service Personnel
  4
- Safety Precautions
  5
- Shipping and Storage
  5
General Description

6
- Specification Chart
  6
- Bin Control
  9
- Gearmotor
  9
Cleaning and Sanitizing

10
- Icemaker Cleaning and Sanitizing Procedures
  10
- Maintenance
  10
- Monthly
  10
- Quarterly
  10
- Semi-Annually
  11
Water Level Control

12
- How Water Level Control Works
  12
- Purpose
  12
- To Replace Water Level Control
  12
- To Replace Water Level Safety Switch
  12
Electrical

13
Refrigeration System

16
- Refrigeration System Adjustments
  16
- Expansion Valve
  16
- Adjustment and Troubleshooting
  16
- Condenser Modulating Valve
  17
- Condenser Modulating Valve Removal
  18
- Ice Maker
  18
- Motor Check
  19
- Start Relay
  19
- To Replace Gearmotor Assembly
  20
- Installation and Shaft Seal Replacement 500
  20
- Auger and Extruding Head Removal
  21
- Installation and Shaft Seal Replacement 700 & 1000
  22
- Upper Nut and Bearing Assembly
  22
  - To Replace Bearing
    22
- Electrical Checkout
  23
- Overload Check
  23
- Compressor Check
  23
- Capacitor Check
  24
- Safety Controls
  24
- Customer Comments
  25
Troubleshooting

26

Cornelius WCC500-A Service Manual

Cornelius WCC500-A Service Manual (26 pages)

500, 700, 1000, 2000 - Series Continuous Flow Icemaker

Brand: Cornelius | Category: Ice Maker | Size: 0 MB

Table of Contents

Table of Contents
3
Safety

5
General Description

6
- Specification Chart
  6
- Bin Control
  9
- Gearmotor
  9
Cleaning and Sanitizing

10
- Icemaker Cleaning and Sanitizing Procedures
  10
- Maintenance
  10
- Monthly
  10
- Quarterly
  10
- Semi-Annually
  11
Water Level Control

12
- How Water Level Control Works
  12
- Purpose
  12
- To Replace Water Level Control
  12
- To Replace Water Level Safety Switch
  12
Electrical

13
Refrigeration System

16
- Refrigeration System Adjustments
  16
- Expansion Valve
  16
- Adjustment and Troubleshooting
  16
- Condenser Modulating Valve
  17
- Condenser Modulating Valve Removal
  18
- Motor Check
  19
- Start Relay
  19
- To Replace Gearmotor Assembly
  19
- Installation and Shaft Seal Replacement 500
  20
- Auger and Extruding Head Removal
  20
- Installation and Shaft Seal Replacement 700 & 1000
  21
- Upper Nut and Bearing Assembly
  21
  - To Replace Bearing
    21
- Electrical Checkout
  21
- Overload Check
  22
- Compressor Check
  22
- Capacitor Check
  22
- Safety Controls
  23
- Customer Comments
  24
Troubleshooting

25

Cornelius WCC500-A Installation Manual

Cornelius WCC500-A Installation Manual (28 pages)

500, 700, 1000, 2000 - Series CONTINUOUS FLOW ICE MAKER

Brand: Cornelius | Category: Ice Maker | Size: 1 MB

Table of Contents

Contact Information
2
Table of Contents
3
Safety Instructions

5
General Information

7
- General Description
  7
- Specification Chart
  7
Installation Instructions

11
- Remove Ice Maker from Carton
  11
- Cabinet Removal
  11
- Preparation of Installation Site
  11
- Water Inlet Hook up
  11
- Drain Connection
  12
- Electrical Supply
  12
  - Schematics
    12
- Auger Engagement
  15
- Initial Start Up, Checks and Adjustment Instructions
  17
  - For WCC2001QT-R Only
    17
Mounting Chunklet Ice Maker on Acornelius Dispenser

18
- Description of Potential Issue
  18
  - Corrective Action
    18
  - Additional Information
    18
  - Compressed Flaked Ice Adjustments
    18
    
    Ed150/175
    19
    
    Ed/Df200
    19
    
    Ed/Df250
    19
    
    Ed300
    20
    
    Flavorfusion/Flavoroverload/IDC
    20
  - Off Cycle Ice Agitation
    20
- Gear Motor
  22

Cornelius WCC500-A Specifications

Cornelius WCC500-A Specifications (20 pages)

Ice systems, Series "Xtreme", COMPATIBLE ICEMAKER "X" SERIES, Remote Condensers, Cornelius Bagger

Brand: Cornelius | Category: Ice Maker | Size: 1 MB

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