Table Of Contents - Car-O-Liner CTR12000 Instruction Manual

Car-O-Liner Group AB
41643, ENG - rev. 2, 2016-10
Contents
1 General ............................................................................. 6
1.1 About this manual ................................................................................. 6
1.2 Previous knowledge and experience .................................................... 6
1.3 Use to the intended purpose ................................................................. 7
1.4 Brief description of the welding machine .............................................. 8
1.4.1 Design .................................................................................... 8
1.5 Welding power source .......................................................................... 9
1.6 Optional equipment ............................................................................. 10
2 Safety ............................................................................. 11
2.1 Safety instructions ............................................................................... 11
2.2 Warning and danger signs and terms ................................................. 12
2.3 Welding hazards ................................................................................. 12
2.4 Electrical hazards ................................................................................ 13
2.5 Hazards from electromagnetic disturbances ...................................... 14
2.6 Fires and explosions ........................................................................... 15
2.7 Hazards from heat ............................................................................... 16
2.8 Hazards from noise ............................................................................. 16
2.9 Organizational measures .................................................................... 17
2.10 Informal safety precautions ................................................................. 17
2.11 Personal safety precautions ................................................................ 17
2.12 Admitted operators .............................................................................. 17
2.13 Safety precautions at the machine installation site ............................. 18
2.14 Protection equipment .......................................................................... 18
2.15 Warranty and liability ........................................................................... 18
2.16 Informative material ............................................................................. 19
3 Installation ..................................................................... 20
3.1 Delivery ............................................................................................... 20
3.2 Incoming inspection ............................................................................ 20
3.3 Packing ............................................................................................... 20
3.4 Installation ........................................................................................... 20
3.5 Electrical connection ........................................................................... 21
3.6 Compressed air supply ....................................................................... 22
3.7 Transport ............................................................................................. 22
3.8 Storage ................................................................................................ 23
3.9 Using of the optional Support arm and Balancer
VAS 6755 and BMW version) ....................................................................... 23
4 Welding machine set-up ............................................... 25
4.1 Preparing the C-tong for welding operation ........................................ 25
4.2 Motional mechanism ........................................................................... 26
4.2.1 C- Clamps ............................................................................ 26
4.3 Appliance Multifunction gun (Option) .................................................. 27
4.3.1 Spotting ................................................................................ 28
4.3.2 Dent pulling .......................................................................... 28
4.3.3 Heating up steel sheets for shrinking or stiffening ............... 29
4.3.4 Stud welding ........................................................................ 29
CTR12000
(included in the
4