BONFIGLIOLI Vectron Active 401-49 Manuals

Manuals and User Guides for BONFIGLIOLI Vectron Active 401-49. We have 1 BONFIGLIOLI Vectron Active 401-49 manual available for free PDF download: Operating Instructions Manual

Bonfiglioli Vectron Active 401-49 Operating Instructions Manual

Bonfiglioli Vectron Active 401-49 Operating Instructions Manual (218 pages)

Vectron Active 201/401 Series 230V/400V 0.55 kW ... 132. kW frequency inverter

Brand: Bonfiglioli | Category: DC Drives | Size: 4.71 MB

Table of Contents

Installation Instructions
3
Table of Contents
4
Operating Instructions ACTIVE Operating Instructions ACTIVE 5
7
Operating Instructions ACTIVE Operating Instructions ACTIVE 7
9
1 General Safety Instructions and Information on Use

10
- General Information
  10
- Purpose of the Frequency Inverters
  11
- Transport and Storage
  11
- Handling and Installation
  11
- Electrical Connection
  12
- Information on Use
  12
- Maintenance and Service
  12
2 Scope of Supply

13
3 Technical Data

18
4 Mechanical Installation

28
5 Electrical Installation

33
6 Control Unit KP500

58
- Menu Structure
  59
- Main Menu
  59
- Actual Value Menu (VAL)
  60
- Parameter Menu (PARA)
  61
- Copy Menu (CPY)
  62
  - Reading the Stored Information
    62
  - Menu Structure
    63
  - Selecting the Source
    63
  - Selecting the Destination
    64
  - Copy Operation
    64
  - Error Messages
    65
- Read Data from the KP 500 Control Unit
  66
  - Activating
    66
  - Transfer Data
    67
  - Reset to Normal Mode
    68
- Control Menu (CTRL)
  68
- Controlling the Motor Via the Control Unit
  69
7 Commissioning of the Frequency Inverter

72
- Switching on Mains Voltage
  72
- Setup Using the Control Unit
  72
  - Configuration
    73
  - Data Set
    74
  - Motor Type
    74
  - Machine Data
    75
  - Plausibility Check
    76
  - Parameter Identification
    77
  - Application Data
    79
    
    Acceleration and Deceleration
    79
    
    Set Points at Multi-Functional Input
    80
    
    Selection of an Actual Value for Display
    80
- Check Direction of Rotation
  81
- Speed Sensor
  82
  - Speed Sensor 1
    82
  - Speed Sensor 2
    83
- Set-Up Via the Communication Interface
  84
8 Inverter Data

86
- Serial Number
  86
- Optional Modules
  86
- Inverter Software Version
  86
- Set Password
  86
- Control Level
  87
- User Name
  87
- Configuration
  87
- Language
  90
- Programming
  90
9 Machine Data

91
- Rated Motor Parameters
  91
- Further Motor Parameters
  92
  - Stator Resistance
    92
  - Leakage Coefficient
    92
  - Magnetizing Current
    93
  - Rated Slip Correction Factor
    93
- Internal Values
  94
- Speed Sensor 1
  94
  - Operation Mode Speed Sensor 1
    94
  - Division Marks, Speed Sensor 1
    95
10 System Data

96
- Actual Value System
  96
- Volume Flow and Pressure
  96
11 Operational Behavior

97
- Starting Behavior
  97
  - Starting Behavior of Sensorless Control System
    97
    
    Starting Current
    99
    
    Frequency Limit
    99
  - Flux Formation
    99
- Stopping Behavior
  100
  - Switch-Off Threshold
    102
  - Holding Time
    102
- Direct Current Brake
  102
- Auto Start
  103
- Search Run
  104
- Positioning
  105
  - Reference Positioning
    106
    
    Error and Warning Behavior
    111
- Overload Ixt
  111
- Temperature
  111
- Controller Status
  112
- IDC Compensation Limit
  112
- Frequency Switch-Off Limit
  112
- Motor Temperature
  113
- Phase Failure
  113
- Automatic Error Acknowledgment
  114
13 Reference Values

115
- Frequency Limits
  115
- Slip Frequency
  115
- Percentage Value Limits
  115
- Frequency Reference Channel
  116
  - Block Diagram
    117
- Reference Percentage Channel
  119
  - Block Diagram
    119
- Fixed Reference Values
  121
  - Fixed Frequencies
    121
  - JOG-Frequency
    121
  - Fixed Percentages
    122
- Frequency Ramps
  122
- Percentage Value Ramps
  125
- Block Frequencies
  125
- Motor Potentiometer
  126
  - Motorpoti (MP)
    127
  - Motorpoti (KP)
    127
  - Controlling the Motor Via the Control Unit
    128
- Repetition Frequency Input
  129
14 Control Inputs and Outputs

130
- Multi-Function Input MFI1
  130
  - Analog Input MFI1A
    130
    
    Characteristic
    130
    
    Scaling
    132
    
    Tolerance Band and Hysteresis
    132
    
    Filter Time Constant
    133
    
    Error and Warning Behavior
    134
- Multi-Function Output MFO1
  134
  - Analog Output MFO1A
    135
    
    Output Characteristic
    135
  - Frequency Output MFO1F
    136
    
    Scaling
    136
- Digital Outputs
  137
  - Setting Frequency
    138
  - Reference Value Reached
    138
  - 06/07 Operating Instructions ACTIVE
    138
  - Flux Formation Ended
    139
  - Open Brake
    139
  - Current Limitation
    139
  - External Fan
    139
  - Warning Mask
    140
- Digital Inputs
  142
  - Start Command
    145
  - 3-Wire-Control
    145
  - Error Acknowledgment
    146
  - Timer
    146
  - Thermo-Contact
    146
  - N-/M-Control Change-Over
    146
  - Data Set Change-Over
    147
  - Fixed Value Change-Over
    148
  - Motor Potentiometer
    149
- Function Modules
  149
  - Timer
    149
    
    Time Constant
    150
  - Comparator
    152
  - Logic Modules
    153
15 F - Characteristic

158
- Dynamic Voltage Pre-Control
  159
16 Control Functions

160
- Intelligent Current Limits
  160
- Voltage Controller
  161
- Technology Controller
  165
- Functions of Sensorless Control
  173
  - Slip Compensation
    173
  - Current Limit Value Controller
    173
- Functions of Field-Orientated Control
  174
  - Current Controller
    174
  - Torque Controller
    176
    
    Limit Value Sources
    176
  - Speed Controller
    177
    
    Limitation of Speed Controller
    179
    
    Limit Value Sources
    180
  - Acceleration Pre-Control
    180
  - Field Controller
    181
    
    Limitation of Field Controller
    182
  - Modulation Controller
    182
    
    Limitation of Modulation Controller
    183
17 Special Functions

184
- Pulse Width Modulation
  184
- Fan
  185
- Bus Controller
  185
- Brake Chopper and Brake Resistance
  187
  - Dimensioning of Brake Resistor
    188
- Motor Circuit Breaker
  189
- V-Belt Monitoring
  190
  - Motor Chopper
    191
  - Temperature Adjustment
    192
  - Encoder Monitoring
    193
  - Actual Values
    194
  - Actual Values of the Frequency Inverter
    194
  - Actual Values of the Machine
    195
  - Actual Value Memory
    196
  - Actual Values of the System
    197
  - Error Protocol
    199
  - Error List Description
    199
  - Error Messages
    199
  - Error Environment
    201
  - Operational and Error Diagnosis
    203
  - Status Display
    203
  - Status of Digital Signals
    203
  - Controller Status
    204
  - Warning Status
    205
  - Parameter List
    206

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