Arctic Cat 1978 JAG Manuals

Manuals and User Guides for Arctic Cat 1978 JAG. We have 2 Arctic Cat 1978 JAG manuals available for free PDF download: Service Manual

Arctic Cat 1978 JAG Service Manual

Arctic Cat 1978 JAG Service Manual (237 pages)

Brand: Arctic Cat | Category: Snowmobiles | Size: 11 MB

Table of Contents

Speedometer Kit No. 0134-953
2
Specifications
4
- Table of Contents
  4
- General Information
  5
- Break-In Procedure
  6
- Fuel Mixing
  6
- Genuine Parts
  6
- Summer Storage
  7
- General Specifications
  9
- Engine Specifications
  10
- Drive System Specifications
  11
- Fuel System Specifications
  12
- Ignition System Specifications
  13
- Engine Fastening Torque Specifications
  14
- Engine Torque Patterns
  15
- Set-Up and Pre-Delivery
  16
- Set-Up Checklist
  17
- Pantera
  18
- Panther, Cheetah, Jag and Lynx
  18
- Remove Snowmobile from Crate
  18
- Install Eyebolts
  19
- Install Skid Frame
  19
- Pantera FA
  20
- Install Front Bumper Pantera
  21
- Install Rear Bumper Pantera
  21
- Install Windshield
  21
- Final Delivery Instructions
  22
- Engine
  23
- General
  24
- Lynx Engine Removal
  24
- Jag Engine Removal
  25
- Panther, Cheetah Engine Removal
  25
- Pantera Engine Removal
  26
- Disassembly
  27
- Crankshaft Repair
  39
- Rebuilding
  39
- Remove Bearings
  39
- Bearing Removal Tools
  40
- Cleaning and Inspecting
  40
- Cylinder Head
  40
- Crankcase Halves
  41
- Crankshaft
  41
- Cylinder
  41
- Piston
  41
- Check Cylinder Wear
  42
- Check Piston Skirt Clearance
  42
- Measuring Critical Components
  42
- Check Piston Pin Diameter
  43
- Check Piston Ring End Gap
  43
- Check Connecting Rod Small End Diameter
  44
- Check Crankshaft Runout
  44
- Check Piston Pin Bore Diameter
  44
- Check Connecting Rod Big End Radial Play
  45
- Check Crankshaft End Play
  45
- AC50F2, AE50A2 Crankcase
  46
- Assembly
  46
- Install Crankshaft Bearings - All Models
  46
- Crankcase Bolt Torque
  47
- AC44A3, ABSOA3 Crankcase
  48
- Ac44A3,Absoa3,Aesoa2
  48
- Acsof2
  53
- Aa28F2/F3, Aa34F3
  54
- Check Engine Sealing
  60
- Disassemble Recoil Starter
  62
- Recoil Starter Servicing
  62
- Remove Recoil Starter
  62
- Assemble Recoil Starter
  63
- Inspect Recoil Parts
  63
- Install Pantera Engine
  64
- Install Recoil Starter
  64
- Install Panther/Cheetah Engine
  65
- Install Jag Engine
  66
- Install Lynx Engine
  66
- Fuel System
  68
- Table of Contents
  68
Carburetor
69
Pre-Maintenance Checks
69
Specifications
70
Carburetor Disassembly
72
Remove Carburetor
72
Carburetor Cleaning
73
Inspection
73
Internal Adjustments
74
- Pilot Jet and Air Screw
  74
- Jet Needle
  75
- Needle Jet
  75
- Throttle Slide Cutaway
  75
- Main Jet
  75
- Float Level
  75
- Carburetor Assembly
  76
External Adjustments
77
- Choke
  77
- Throttle Cable
  78
Install Carburetor
77
Fuel Pump Disassembly
79
Assemble Fuel Pump 0109-887
80
Inspect Fuel Pump
80
Air Intake Silencer
81
- General
  81
- Inspection
  81
- Drive System
  82
- Drive Clutch Theory
  83
- Spring Chart
  83
  - Weight Chart
    84
  - Weights
    84
  - Ramps
    84
  - Ramp Profile and Shift Characteristics
    84
- Driven Clutch Theory
  85
  - Cam Angle
    86
  - Spring
    86
- Sprocket Ratio Theory
  87
- Drive Belt Theory
  87
  - Sprocket Changes Affect Clutching
    87
  - Drive Belt Dimensions
    87
- Drive System Components
  88
  - Drive Belts Not Within Specification
    88
  - Drive Belt Construction
    88
- Drive Clutch Specifications
  89
- Inspect and Measure Bearing for Wear
  89
- Visual Inspection Method
  89
- Measurement Method
  90
- Removal
  90
  - Drive Clutch
    93
  - Driven Pulley
    93
- Disassembly
  93
- Driven Pulley
  94
- Driven Pulley Specifications
  95
- Assembly
  95
- Drive Clutch/Driven Pulley Alignment
  96
  - Offset Check
    96
  - Offset Correction
    96
  - Parallelism Adjustment
    96
- Chain and Sprockets
  97
- Drive Train Disassembly
  97
- Panther/Cheetah
  97
- Inspection
  97
- Pantera, Jag and Lynx
  100
- Drive Train Inspection
  102
- Drive System Components
  103
- Drive Train Assembly
  107
- Panther/Cheetah
  107
- Pantera, Jag and Lynx
  109
- Sprocket Alignment
  110
- Suspension
  111
- Remove Skid Frame
  118
- Disassemble Skid Frame
  118
- Remove Hi-Fax
  118
- Remove Front Arm
  119
- Remove Rear Arm
  119
- Remove Rear Idler Wheels and Axle
  120
- Remove Rear Arm Telescope
  120
- Remove Skid Frame Rails
  120
- Cleaning Components
  120
- Inspecting Components
  121
- Assemble Skid Frame
  121
- Install Hi-Fax
  121
- Install Skid Frame Rail
  121
- Install Rear Arm Telescope
  122
- Install Rear Idler Wheels and Axle
  122
- Install Front Arm
  123
- Install Skid Frame
  124
- Track Tension
  125
- Track Alignment
  125
- Rear Spring Adjustment
  126
- Suspension
  126
- Electrical System
  128
- Ignition System Test Procedure
  130
- Wiring Harness Test Procedure
  130
- Test Ignition Systems
  131
- Magneto Point
  132
- External Coil
  132
  - Magneto CDI
    133
  - Nippon Denso 120'W
    133
- Ignition Timing
  133
  - Excitor Coil
    134
  - Condenser-Resistance
    134
  - Condenser-Capacity
    134
  - Contact Points
    134
- Charge Coil Output Test
  135
- Trigger Coil Output Test
  135
- Lighting Coil Resistance Test
  136
- Ignition Timing
  136
- Magneto Col - Kokusan 120W
  137
- High Voltage Output Test
  137
- Lighting Coil Test
  138
- Summary
  139
- Ignition Timing
  139
- Magneto Col Kokusan 120W
  140
- High Voltage Output Test
  140
- Col Unit Output Test
  141
- Charge Coil Output Test
  141
- Magneto CDI Nippon Denso 150W
  143
- Summary
  145
- Servicing Engine Electrical System
  146
- Ignition Timing
  148
- Ignition Resistance Tests
  149
- Check Voltage Regulator
  151
- Check Ignition Switch
  152
- Check Throttle Safety Stop Switch
  152
- Check Brake/Dimmer Switch
  152
  - Wiring Diagram
    154
  - Steering and Body
    164
- Jag
  164
  - Throttle Handle
    165
  - Brake Handle
    165
  - Remove Steering Post
    166
- Panther/Cheetah
  166
  - Install Steering Post
    168
  - Disassemble Ski
    169
  - Assemble Ski
    171
  - Remove Tie Rods
    175
  - Install Tie Rods
    176
  - Remove Spindles
    176
  - Install Spindles
    177
  - Ski Alignment
    177
  - Headlight Aiming
    178
  - Body Parts Replacement
    179
  - Accessorie
    180
  - Gauge Location Chart
    182
  - Tachometer Kit
    182
- Pantera FA
  182
- Pantera FC
  182
  - Speedometer Kit
    183
  - Temperature Gauge Kit
    184
  - Electric Start Kit 0136·080
    184
  - Install Kit Drive Clutch
    185
  - Install Starter Motor
    185
  - Install Battery Pan
    185
  - Electrical Component Installation
    186
  - Charging Adry Battery
    187
  - Starter Motor Parts
    188
  - Battery Pan Installation
    190
  - Starter Motor Installation
    191
  - Battery Cable Connection
    192
  - Charging a Dry Battery
    192
  - Regulator-Toolbox Installation
    195
  - Battery Bracket-Support Bracket Installation
    197
  - Intake Manifold Positioning - 2000 Jag Only
    197
  - Drive Clutch Removal
    197
  - Ignition Switch Installation
    198
  - Ring Gear Guard
    198
  - Drive Clutch Conversion - 2000 Jag Only
    198
  - Drive Clutch Installation
    200
  - Electric Handlebar Warmer Kit
    203
  - Hitch Kit
    204
  - Wheel Kit
    205
  - Front Arm Bracket Removal
    207
  - Safari Rak Kit
    208
  - Choke Lever Repair Kit
    210
  - High Altitude Kit
    210
  - Troubleshooting
    212
  - Torque Conversions
    229
  - Bolt Torque Specifications
    230
  - Tools
    231

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Arctic Cat 1978 JAG Service Manual

Arctic Cat 1978 JAG Service Manual (52 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 3 MB

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