Starting Handles Without Supports - Version A 04.10.2 - Hatz Diesel 1D30 S Workshop Manual

A 04.00 Start mechanical / pneumatic
A 04.10 Starting handles without supports
–
Version A 04.10.2
Anti-kick-back starting handle, specified as
type A for 1 D.. S/Z/C engines.
ATTENTION !
Take care, a worn shaft or broken handle
can cause serious injuries.
Preparations: –
Dismantling:
– Remove in numerical sequence 1...3.
– Remove Allen screws 4 and cover 5.
Remove cover carefully to avoid plate
spring 11 jumping out.
Risk of injury !
– Remove in numerical sequence 6...10.
– Hold leg spring 13 firmly down to avoid
release of spring tension.
– Pull plate spring 11 off its pin location and
out of the hook shaped part of the leg
spring 13.
– Release spring tension of leg spring using
a screw driver or similar tool.
Risk of injury!
– Remove in numerical sequence 12...13.
Housing 14 remains with all fixed parts.
Inspection / repair:
– Visual inspection.
If cover 5 and housing 14 are worn or
damaged, use a new starting handle.
Bearing bushings 15 and oil seal 16 can
be replaced.
– Check handle 7 for wear and/or damage
concerning teeth and/or handle.
Take care not to damage teeth when a
new end plug 8 becomes fitted.
End plug has to be existent !
– Check conditions of bushing and plate
spring on lever 9.
2
1D . . / 03.06
– Check condition of plate spring 11 and
leg spring 13.
– Check starting handle shaft 3 for wear
and/or any other damage.
Replace worn shaft and hardware if
necessary.
Assembly:
– Assemble in reverse sequence 13...12.
Apply locking agent as specified!
Ensure leg spring is not squeezed,
straight end catches groove in location
pin.
– Force leg spring 13 against spring ten-
sion until hook shaped part catches end
position at inside of through hole eye.
– Hold leg spring 13 firmly down to avoid
release of spring tension.
– Place plate spring 11 into hook shaped
part of leg spring 13 respectively onto
location pin.
Rolled end of plate spring faces centre
of housing.
– Put lever 9 onto location bolt.
– Place handle 7 / 8 onto handle shaft.
Check handle-teeth, lever and plate
springs for free moving.
– Apply approx. 50g/1.8 oz. of grease as
specified into cavity of housing 14
respectively over all mechanical parts.
– Place gasket 6 and cover 5 carefully
over handle 7 onto housing 14.
– Place and tighten Allen screws 4 cross-
wise and uniformly.
– Assemble in reverse sequence 3...1.
– Check complete unit for proper function.