Hatz Diesel 1B30V Operator's Manual
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Hatz Diesel 1B30V Operator's Manual

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INCLUDES SUPPLEMENTAL INFORMATION TO
THE OWNER'S MANUAL FOR MODEL YEAR 2018
EPA CERTIFIED NONROAD COMPRESSION-IG-
NITION ENGINES.
INCLUDES SUPPLEMENTAL INFORMATION
FOR THE USE OF EPA CERTIFIED ENGINES
WITHIN CALIFORNIA.
CREATING POWER SOLUTIONS.
1B30V
OPERATOR'S MANUAL
Diesel engine
Hatz Diesel
www.HATZ-DIESEL.com

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Summary of Contents for Hatz Diesel 1B30V

  • Page 1 CREATING POWER SOLUTIONS. INCLUDES SUPPLEMENTAL INFORMATION TO 1B30V THE OWNER’S MANUAL FOR MODEL YEAR 2018 EPA CERTIFIED NONROAD COMPRESSION-IG- OPERATOR’S MANUAL NITION ENGINES. Diesel engine INCLUDES SUPPLEMENTAL INFORMATION FOR THE USE OF EPA CERTIFIED ENGINES WITHIN CALIFORNIA. Hatz Diesel www.HATZ-DIESEL.com...

  • Page 3: Table Of Contents

    1B30V Table of contents Table of contents Notices .........................  5 General information ....................  6 Safety ........................ 7 General information ...................... 7 3.1.1 Intended use and foreseeable misuse.................  7 3.1.2 Machine user or machine manufacturer obligations ............ 8 3.1.3 Representation of safety notes ....................  9 3.1.4...
  • Page 4 Table of contents 1B30V Maintenance ......................  52 General maintenance instructions .................. 52 Maintenance work...................... 53 8.2.1 Maintenance notice label .................... 54 8.2.2 Maintenance plan ...................... 55 8.2.3 Checking the intake area .................... 57 8.2.4 Changing the engine oil .....................  58 8.2.5...

  • Page 5: Notices

    1B30V Notices Notices Contact data © 2017 Motorenfabrik HATZ Ernst-Hatz-Straße 16 94099 Ruhstorf Germany Tel. +49 (0)8531 319-0 Fax +49 (0)8531 319-418 marketing@hatz-diesel.de www.hatz-diesel.com All rights reserved! Copyright The copyright for this manual rests entirely with Motorenfabrik HATZ, Ruh- storf.

  • Page 6: General Information

    Machine This manual describes the following machine. Machine name HATZ diesel engine Type number 1B30V Customer service Have service work performed by qualified technicians only. We recommend that you work with one of the over 500 HATZ service stations.

  • Page 7: Safety

    1B30V Safety Safety General information Introduction This chapter contains the information you need to work safely with this ma- chine. To prevent accidents and damage to the machine, it is imperative that these safety instructions be followed. Read this chapter carefully before beginning work.

  • Page 8: Machine User Or Machine Manufacturer Obligations

    Machine manufacturer obligations If you have an engine that is not yet installed in a machine, it is imperative that you follow the Assembly Instructions for HATZ Diesel Engines be- fore installing the engine. These assembly instructions contain important in- formation on how to safely install the engine and are available at your near- est HATZ service station.

  • Page 9: Representation Of Safety Notes

    1B30V Safety Storing this manual This manual is an integral component of the machine (also when being sold). It must be stored in the direct vicinity of the machine and be accessi- ble to personnel at all times. 3.1.3 Representation of safety notes...

  • Page 10: Meaning Of Safety Symbols

    Safety 1B30V Signal words Signal words identify the magnitude of the risk and the seriousness of the possible injuries: Danger symbol/ Meaning signal word This signal word is used to indicate imminently DANGER dangerous situations which, if not avoided, will lead to serious injury or death.
  • Page 11 1B30V Safety Symbol Meaning Warning of explosive substances! Warning of toxic engine exhaust! Warning of corrosive substances! Warning of heavy loads! Warning of environmental damage! Comply with this manual or additional documentation from other manufacturers or the carrier. Additional information that is useful to the reader.

  • Page 12: Safety Notes

    Safety 1B30V Safety notes 3.2.1 Operational safety Introduction This chapter contains all of the important safety instructions for personal pro- tection and for safe and reliable operation. Additional, task-related safety in- structions can be found at the beginning of each chapter.
  • Page 13 1B30V Safety Personal protective Pictogram Function equipment Safety shoes Safety shoes offer protection against: ▪ Slipping ▪ Falling objects Hearing protection Hearing protection offers protec- tion against ear injuries due to excessive and constant noise. Safety gloves Safety gloves protect the hands against injury, e.g.
  • Page 14 Safety 1B30V General safety instructions DANGER Danger to life and danger of injury due to failure to follow the warnings on the machine and in this manual. ▪ Heed the warnings on the machine and in this manual. WARNING Danger of injury and danger of incorrect operation due to inadequate personnel qualifications.

  • Page 15: Machine-Specific Safety Instructions For Operation

    If you have an engine that is not yet installed in a machine, it is imperative that you follow the Assembly Instructions for HATZ Diesel Engines be- fore installing the engine. These assembly instructions contain important information on safe installa- tion.

  • Page 16: Machine-Specific Safety Instructions For Maintenance Work

    Safety 1B30V DANGER Fire hazard from fuel. Leaked or spilled fuel can ignite on hot engine parts and cause serious burn injuries. ▪ Only refuel when the engine is switched off. ▪ Never refuel in the vicinity of open flames or sparks that can cause ignition.
  • Page 17 1B30V Safety Replacing parts ▪ When replacing defective components, we recommend that you use gen- uine HATZ original spare parts (see chapter 2 General information, page ▪ When disposing of parts that can no longer be used, do so in accordance with local environmental regulations or send them to a recycling center.

  • Page 18: Electrical Equipment

    Safety 1B30V CAUTION Danger of burns. There is a danger of burns when working on a hot engine. ▪ Let the engine cool before maintenance. 3.2.4 Electrical equipment Safety notes DANGER Danger to life, danger of injury or danger of property dam- age due to incorrect use of batteries.
  • Page 19 1B30V Safety CAUTION Danger of chemical burns Chemical burns can occur when using batteries for the electrical operation. ▪ Protect your eyes, skin, and clothing from corrosive battery acid. ▪ Immediately rinse areas affected by splashed acid with clear water and consult a physician if necessary.

  • Page 20: Labels

    Safety 1B30V Labels Warning labels and information signs on the engine Label Meaning Maintenance instructions (see chap- 1B20: 0,20mm 1B27: 0,10mm 1B30: 0,10mm 1B40: 0,10mm 1B50: 0,10mm ter 8.1 General maintenance instruc- tions, page 52). 0000 051 104 06 250h...
  • Page 21 1B30V Safety Label Meaning The engine may only be operated with fuel that is "EXTREMELY LOW IN SULFUR OR SULFUR-FREE". 0000 053 657 02 The fuel label is located close to the fuel cap. If there is no fuel tank in-...

  • Page 22: Technical Data

    Technical data 1B30V Technical data Engine information and filling quantities Type 1B30V Type Air-cooled four stroke diesel engine Combustion system Direct injection Number of cylinders Bore/stroke 80 / 69 Displacement Engine oil capacity Approx. ltr. Difference between the "max." and "min."...

  • Page 23: Engine Type Plate

    1B30V Technical data Engine type plate EMISSION CONTROL SYSTEM INFORM.: VARIABLE SPEED. ULTRA LOW SULFUR FUEL ONLY. Power Category: The layout of the EPA/CARB type plate depends on the engine application and is affixed to the sound protection hood. It contains the following information: EPA/CARB engine family number Engine type, customer specification and setting of pumping start (°...

  • Page 24: Physical Operating Conditions

    Technical data 1B30V Engine type/specification (only for special equipment) Engine serial number Max. engine speed (rpm) Always install the engine appropriate for the intended application to fulfill the EPA and CARB exhaust requirements. 4.2.1 Engine serial number Breakdown of the engine serial number...

  • Page 25: Engine Oil

    1B30V Technical data Parameter Unit Value Air pressure (at approx. 100 meters above sea level) NOTICE If the machine is operated at high altitudes and high tempera- tures, adjustment of the engine setting may be necessary if the climatic conditions were not taken into account when the ma- chine was ordered.

  • Page 26: Fuel

    Technical data 1B30V Oil viscosity OIL: SAE... °F °C Choose the recommended viscosity based on the type of start (recoil, crankhandle or electric) and on the engine temperature at which the engine will be operated. CAUTION Engine damage from unsuitable engine oil.
  • Page 27 1B30V Technical data CAUTION Danger of malfunctions due to old fuel. When diesel fuel is stored in a fuel tank or canister for lengthy periods, deposits may form on account of fuel aging. These de- posits result in malfunctions due to clogged fuel filters and dam- age to the injection system.

  • Page 28: Engine Design

    Engine design 1B30V Engine design Overview Fuel cap Recoil start Dry air filter Intake opening for cooling and combustion air Voltage regulator Starter Sound protection hood Lifting eye Stop pin (option) Speed control lever Oil filler plug Screw cap for oil filter...

  • Page 29: Transport, Assembly And Commissioning

    1B30V Transport, assembly and commissioning Transport, assembly and commissioning Transport Safety notes WARNING Danger of injury from improper lifting and transport. Danger of crushing from falling or tipping of the engine. ▪ Only use the lifting eye already mounted on the machine for lifting.

  • Page 30: Installation Notes

    Installation notes HATZ diesel engines are efficient, robust, and have a long service life. Therefore, they are usually installed in machines that are used for commer- cial purposes. The machine manufacturer must follow the applicable regulations regarding machine safety –...

  • Page 31: Preparations For Commissioning

    1B30V Transport, assembly and commissioning ▪ Parts of the exhaust gas system and the engine surface become hot dur- ing operation and may not be touched until they cool down after the en- gine is switched off. ▪ Incorrect cable connections and incorrect operation of the electrical equip- ment can lead to sparking and must be avoided.

  • Page 32: Filling Engine Oil (First Filling)

    Transport, assembly and commissioning 1B30V Filling engine oil (first filling) Engines are normally delivered without an engine oil filling. Safety notes CAUTION Danger of injury Prolonged contact with engine oil can lead to irritation of the skin. ▪ Wear safety gloves.
  • Page 33 1B30V Transport, assembly and commissioning Procedure Step Activity Pull out the dipstick (1) and clean it. Unscrew the oil filler plug (2). Fill engine oil. For the specification and viscosity, see chapter 4.4 Engine oil, page 25. See chapter 4.1 Engine information and filling quantities, page 22 for the engine oil capacity.

  • Page 34: Operation And Use

    Operation and use 1B30V Operation and use Safety notes NOTICE Comply with the safety chapter! Follow the basic safety instructions in chapter 3 Safety, page 7. WARNING Danger of injury from damage and defects on the machine. ▪ Do not take the machine into service if damage has been lo- calized and identified.

  • Page 35: Performing Tests

    1B30V Operation and use Max. permissible forces on the speed control lever and stop pin Performing tests Before starting Before starting the engine, several tests need to be performed to ensure the machine is working properly. Procedure Step Test The machine is standing securely and on a level surface.

  • Page 36: Setting The Speed Control

    Operation and use 1B30V Setting the speed control Safety note CAUTION Damage to the diesel engine due to inadequate lubrication. ▪ After the engine has been out of use for an extended period (approx. 6 months or longer) or when the engine is first taken into service, operate the engine at a low set speed and without a load for approx.

  • Page 37: Starting The Engine

    1B30V Operation and use Starting the engine Starting options A hand start mechanism is standard equipment for the engine. A starter can be installed as an option. If possible, separate the engine from the machine being driven by uncou- pling it. Always switch the machine into idle mode.

  • Page 38: Starting The Engine With Recoil Start (Up To -6 °C)

    Operation and use 1B30V 7.4.1 Starting the engine with recoil start (up to -6 °C) Overview Grip Recoil start cover Diagram of starting procedure Procedure Recoil start for model without additional starter (up to -6 °C) Operator’s Manual HATZ...
  • Page 39 1B30V Operation and use Step Activity Check the speed adjustment (see chapter 7.3 Setting the speed control, page 36). Slowly pull out the grip with the rope until you encounter slight resistance. Let the rope run back in to be able to use the entire rope length for the starting procedure.

  • Page 40: Starting The Engine With The Starter

    Operation and use 1B30V Step Activity Slowly pull out the grip with the rope until you encounter noticeable compression resistance. Continue tightening slowly and more forcefully until the resistance become noticeably less (compression overcome). Now let the rope glide back – the engine is in the start position.
  • Page 41 1B30V Operation and use Starting key Pre glow display (option) Air filter maintenance indicator (not activated) Engine temperature display (option) Oil pressure display Charge control Operating display Operating hours counter (option) Ignition lock Operation Start Indicator lamps When the starting key is turned to position "I" various indicator lamps flash or light up (depending on the equipment version).
  • Page 42 Operation and use 1B30V Overview – Fuel shut-off valve (option) Fuel shut-off valve Description of functions When the starting key is moved to position I the fuel shut-off valve (1) is electrically unlocked. The fuel supply to the injection pump is enabled, the engine is ready to start.
  • Page 43 1B30V Operation and use Step Activity Turn the starting key to position "II". As soon as the engine is running, release the starting key. ▪ The starting key springs back to position "I" and remains in this position during operation.

  • Page 44: Switching Off The Engine

    Operation and use 1B30V Step Activity Turn the starting key back to position "I". The fault display lights up again. Remedy the fault before making further starting attempts (see chapter 9.1 Troubleshooting, page 76). The indicator then goes out at the next start.

  • Page 45: Switching Off The Engine (Mechanical)

    1B30V Operation and use 7.5.1 Switching off the engine (mechanical) NOTICE Engines with a blocked lower idle speed cannot be switched off with the speed control lever. In this case, the engine is switched off with the stop lever or starting key, depending on how the en- gine is equipped.

  • Page 46: Switching Off The Engine (Electrical)

    Operation and use 1B30V 7.5.2 Switching off the engine (electrical) Overview — HATZ instrument boxes Protective cap Starting key Fuel shut-off valve Ignition lock Operation Step Activity Turn the starting key (2) to position "0". ▪ The fuel shut-off valve shuts off the fuel supply to the injection pump.

  • Page 47: Checking The Oil Level And Adding Oil If Necessary

    1B30V Operation and use NOTICE Danger of exhaustive battery discharge. ▪ When the machine is switched off, always turn the starting key to position "0" or else the battery may become fully dis- charged. Checking the oil level and adding oil if necessary...
  • Page 48 Operation and use 1B30V Overview Dipstick Oil filler plug Oil refilling container Procedure — Checking oil level/adding oil Step Activity Switch off the engine and wait several minutes for the engine oil to collect in the crankcase. Engine must be level.

  • Page 49: Refueling

    1B30V Operation and use Refueling Safety notes DANGER Fire hazard from fuel. Leaked or spilled fuel can ignite on hot engine parts and cause serious burn injuries. ▪ Only refuel when the engine is switched off. ▪ Never refuel in the vicinity of open flames or sparks that can cause ignition.
  • Page 50 Operation and use 1B30V Overview Fuel tank Fuel cap Procedure Step Activity Open the fuel cap. Fill the fuel tank with diesel fuel. Close the fuel cap. NOTICE ▪ Before starting for the first time or if the fuel system is empty, fill the fuel tank fully with diesel fuel.

  • Page 51: Check The Air Filter Warning Indicator (Option)

    1B30V Operation and use Check the air filter warning indicator (option) Overview Rubber bellow Green field Procedure Step Activity Bring the engine briefly to maximum speed. When the rubber bellow (1) contracts and covers over the green field (2), immediately check the air filter system (see chapter 8.2.11 Maintaining the dry air filter, page 72).

  • Page 52: Maintenance

    Maintenance 1B30V Maintenance General maintenance instructions Safety notes WARNING Danger of injury from failure to follow the operating instruc- tions and from performing unauthorized tasks on the ma- chine. ▪ Follow all instructions. ▪ Do not perform activities for which no qualification is avail- able.

  • Page 53: Maintenance Work

    1B30V Maintenance ▪ For engines with an electric starter: Disconnect the negative battery termi- nal before carrying out maintenance work. Performance of maintenance work The entire machine is designed to be maintenance friendly. Parts that re- quire maintenance are easily accessible.

  • Page 54: Maintenance Notice Label

    Maintenance 1B30V 8.2.1 Maintenance notice label NOTICE Depending on whether or not the engine is equipped with a diesel oxidation catalyst (DOC), one of the maintenance plans shown here is supplied with the engine. ▪ It should be mounted on the engine or machine in a clearly visible location.

  • Page 55: Maintenance Plan

    1B30V Maintenance Version with DOC 1B30: 0,10mm 1B40: 0,10mm 1B50: 0,10mm with 0000 043 348 00 250h = 1h 500h 8.2.2 Maintenance plan In new and generally overhauled engines, after 25 operating hours: ▪ Change the engine oil ▪ Check the tappet clearance and adjust if necessary ▪...

  • Page 56: Checking The Intake Area

    Maintenance 1B30V Symbol Maintenance in- Maintenance step/check Chapter terval Every 8–15 oper- Check the oil level. 7.6 Checking the ating hours or ev- oil level and ery day before adding oil if nec- starting essary, page 47 Check the air filter mainte- 7.8 Check the air...
  • Page 57 1B30V Maintenance 8.2.3 Checking the intake area Safety notes CAUTION Danger of burns. There is a danger of burns when working on a hot engine. ▪ Let the engine cool. ▪ Wear safety gloves. NOTICE In case of heavy contamination, shorten the maintenance inter- vals accordingly (see chapter 8.2.2 Maintenance plan, page 55).
  • Page 58 Maintenance 1B30V 8.2.4 Changing the engine oil Safety notes CAUTION Danger of burns. When working on the engine there is a danger of burns from hot oil. ▪ Wear personal protective equipment (gloves). CAUTION Danger of environmental damage from spilled used oil.
  • Page 59 1B30V Maintenance Overview Oil drain screw Seal ring Procedure Step Activity Keep a container ready for collecting the used oil. The con- tainer must be large enough to hold the entire amount of en- gine oil. Unscrew the oil drain screw (1) and drain the oil entirely.
  • Page 60 Maintenance 1B30V CAUTION Danger of injury Prolonged contact with engine oil can lead to irritation of the skin. ▪ Wear safety gloves. ▪ If there is contact with the skin, thoroughly wash the af- fected areas of the skin with soap and water.
  • Page 61 1B30V Maintenance Step Activity Figure Pull the oil filter (2) out of the housing. Blow out the oil filter with com- pressed air from the inside to the outside. Check the gasket (3) for dam- age and renew if necessary.
  • Page 62 Maintenance 1B30V Step Activity Figure Check the oil level and add oil to the max. mark if necessary (see chapter 7.6 Checking the oil level and adding oil if nec- essary, page 47). 8.2.6 Check and set the tappet clearance...
  • Page 63 1B30V Maintenance Procedure Step Activity Figure Remove dirt in the area of the cylinder head cover (1). Remove the screws (2). (1B20 and 1B30: 2 screws, 1B40 and 1B50: 3 screws). Take off the cylinder head cover (1) including the gasket (3).
  • Page 64 Maintenance 1B30V Step Activity Figure If the tappet clearance needs to corrected: Release the screw (7) and turn the hex nut (8) so the feeler gage (6) can be pulled through with a barely perceptible resis- tance after the screw (7) is tightened again.
  • Page 65 1B30V Maintenance Procedure Step Activity Figure Dry contamination Remove the screws (1). Take off the recoil start (2) and clean it. Clean the fan blades with a suitable brush. HATZ Operator’s Manual...
  • Page 66 Maintenance 1B30V Step Activity Figure Then blow it out with com- pressed air. Also clean the cooling ribs of the cylinder head (3) and cylin- der (4) and blow out with com- pressed air. Check the air gap (5) for dirt and clean with compressed air if necessary.
  • Page 67 1B30V Maintenance Step Activity Figure The element can be checked and cleaned through the holes in the contact guard. Mount the recoil start (2) again. Moist or oily contamination Contact Hatz service. 8.2.8 Check the screw connections NOTICE ▪ Do not retighten the screws for attaching the cylinder head.
  • Page 68 Maintenance 1B30V 8.2.9 Clean the exhaust screen Safety notes CAUTION Danger of burns. There is a danger of burns when working on a hot engine. ▪ Let the engine cool before maintenance. CAUTION Danger of injury There is a danger of injury when performing cleaning work at the exhaust screen.
  • Page 69 1B30V Maintenance Step Activity Figure Remove the deposits in the screen insert with a suitable wire brush. Check the screen insert for cracks or breakage, and re- place if necessary. Mount the screen insert and bracket again. Tighten the hex nut (1) by ap- prox.
  • Page 70 Maintenance 1B30V 8.2.10 Changing the fuel filter Safety notes DANGER Fire hazard from fuel Leaked or spilled fuel can ignite on hot engine parts and cause serious burn injuries. ▪ Do not spill fuel. ▪ No open flames when working on the fuel system.
  • Page 71 1B30V Maintenance Procedure Step Activity Figure Open the fuel cap (1) and pull the fuel filter (2) out of the tank by the cord. Pull the fuel feed line (3) off of the fuel filter (4) and insert a new filter.
  • Page 72 Maintenance 1B30V 8.2.11 Maintaining the dry air filter NOTICE ▪ Immediately clean the filter cartridge if the maintenance dis- play appears at maximum speed. ▪ Renew the filter cartridge after a use period of 500 operating hours. Installing and removing the filter cartridge...

  • Page 73: Checking And Cleaning The Air Filter Cartridge

    1B30V Maintenance Step Activity Figure The air filter cartridge either needs to be replaced, or cleaned or checked depend- ing on the degree of contam- ination (see chapter 8.2.12 Checking and cleaning the air filter cartridge, page 74). Thinly coat the gasket (8)
  • Page 74 Maintenance 1B30V 8.2.12 Checking and cleaning the air filter cartridge Safety notes CAUTION Danger of injury. When working with compressed air, foreign bodies may fly into your eyes. ▪ Wear safety goggles. ▪ Never direct the compressed air jet toward people or toward yourself.

  • Page 75: Suctioning Off Water In The Fuel Tank

    1B30V Maintenance 8.2.13 Suctioning off water in the fuel tank Temperature fluctuations result in condensation collecting at the bottom of the fuel tank. Safety note CAUTION Danger of environmental damage from spilled fuel. When water is suctioned out of the fuel tank, a small amount of fuel is also extracted.

  • Page 76: Faults

    Faults 1B30V Faults Troubleshooting General troubleshooting notes If the cases listed below have been worked through but the fault continues to persist, please contact your nearest Hatz service station. The engine does not start or is difficult to start, but can be turned easily as...
  • Page 77 1B30V Faults If equipped with a fuel shut-off valve or electrical automatic shutoff (engine does not start) Possible causes Remedy Chapter The fuel shut-off valve Contact Hatz Service. is not functional and/or irregularities in the electrical equipment. For low temperatures (engine does not start)
  • Page 78 Faults 1B30V Possible causes Remedy Chapter Fuel filter is clogged. Change the fuel filter. 8.2.10 Changing the fuel filter, page 70 Stop signal from monitoring elements that are associated with the au- tomatic switch-off (optional): ▪ No oil pressure. Check the oil level.
  • Page 79 1B30V Faults Engine switches off spontaneously during operation Possible causes Remedy Chapter The tank ran out of fuel Fill with fuel. 7.7 Refueling, during operation. page 49 Fuel filter is clogged. Change the fuel filter. 8.2.10 Changing the fuel filter, page 70 Tank vent is clogged.
  • Page 80 Faults 1B30V The engine loses power and speed Possible causes Remedy Chapter The speed adjustment Block the speed adjustment. lever does not stay in the desired position. The fuel supply is impaired: ▪ The tank ran out of Add fuel.

  • Page 81: Emergency Start

    1B30V Faults Possible causes Remedy Chapter ▪ Incompletely closed Check the air guide parts and air guide parts. shafts for completeness and good sealing properties. Condensate emerges from the exhaust silencer Possible causes Remedy Chapter Operation under no Operate the machine at a load load or very low load of approx.
  • Page 82 Faults 1B30V Overview Fuel shut-off valve (option) Emergency start lever Procedure Step Activity Using suitable pliers, turn the emergency start lever (2) coun- terclockwise by at least 90° (seal wire tears). The emergency start lever is now located in the start position, and the fuel shut-off valve (1) is mechanically unlocked.

  • Page 83: Storage And Disposal

    1B30V Storage and disposal Storage and disposal 10.1 Storing the machine Safety notes DANGER Danger to life from inhaling exhaust gases. Toxic engine exhaust gases can lead to loss of consciousness and even death in closed-off and poorly ventilated rooms.
  • Page 84 Storage and disposal 1B30V Storing the machine for a lengthy period Take the following measures if you intend to take the machine out of service for a lengthy period (3-12 months): Step Activity Drain the fuel tank until it is nearly empty and fill with FAME*- free fuel.

  • Page 85: Disposing Of The Machine

    1B30V Storage and disposal The brand new engine can normally be stored for up to 12 months. The pro- tection lasts up to approx. 6 months at very high humidity and with sea air. For storage periods of more than 12 months, please contact the nearest Hatz service.

  • Page 86: Installation Declaration

    The manufacturer: Motorenfabrik Hatz GmbH & Co.KG Ernst-Hatz-Straße 16 D-94099 Ruhstorf a. d. Rott hereby declares that the incomplete machine: product description: Hatz diesel engine Type designation and as of serial number: 1B20=10034; 1B20V=11124; 1B20R=14413; 1B27=12514; 1B30=10129; 1B30=17429; 1B30V=11220; 1B30V=17520;...

  • Page 87: Epa Certified Engines

    1B30V EPA CERTIFIED ENGINES EPA CERTIFIED ENGINES SUPPLEMENTAL INFORMATION TO THE OWNER‘S MANUAL FOR MODEL YEAR 2018 EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT AND EMISSION-RELATED INSTALLATION INSTRUCTIONS HATZ Operator’s Manual...
  • Page 88 EPA CERTIFIED ENGINES 1B30V MAINTENANCE AND WARRANTY. SUPPLEMENTAL INFORMATION TO THE OWNER‘S MANUAL FOR MODEL YEAR 2018 EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES. The following supplemental information is furnished for EPA Nonroad Com- pression Ignition Engines which are certified according to 40 CFR Part 89 and Part 1039.
  • Page 89 Therefore, the maintenance work has to be carried out by a qualified work- shop. Hatz authorised workshops, for example, are qualified workshops. Hatz Diesel of America will give you respective addresses, if required. EMISSION CONTROL SYSTEM AND ADJUSTMENTS. The emission control system for this engine is DI (Direct Injection) and EM (Engine Modification).
  • Page 90 EPA CERTIFIED ENGINES 1B30V EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS. Motorenfabrik Hatz GmbH & Co. KG warrants the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your engine.
  • Page 91 ▪ Emission Control Information Labels SUPPLEMENTAL LIMITED WARRANTY. Hatz Diesel of America, Inc. hereinafter referred to as “HATZ” warrants each of the above-listed parts when installed in a new engine sold by Hatz to be free from defects in material and workmanship under normal use and ser-...
  • Page 92 1B30V ▪ In order to obtain service under this warranty, the retail purchaser should contact Hatz Diesel of America, Inc. at (262)-544-0254 for information and the nearest service center. The retail purchaser will not be charged for di- agnostic labor which leads to the determination that a warranted part is defective, nor for the repair or replacement of warranted parts if the work is performed at an authorized Hatz service center.
  • Page 93 1B30V EPA CERTIFIED ENGINES INSTRUCTIONS ON THE INSTALLATION OF THE EXHAUST SYSTEM Following are the instructions to properly install the exhaust system and re- lated components consistent with the EPA emission regulation requirements. Exhaust-silencers and protection guard The exhaust silencer is fitted in connection with flat washers. Fixation is done by Allen screws.
  • Page 94 EPA CERTIFIED ENGINES 1B30V SAMPLING OF EXHAUST EMISSIONS After the engine is installed in the equipment and placed in service, the sam- pling of exhaust emissions can be performed in a way that prevents diluting the exhaust sample with ambient air as follows: ▪...

  • Page 95: Epa Certified Engines Within California

    1B30V EPA CERTIFIED ENGINES WITHIN CALIFORNIA EPA CERTIFIED ENGINES WITHIN CALIFORNIA SUPPLEMENTAL INFORMATION TO THE OWNER‘S MANUAL FOR THE USE OF EPA CERTIFIED ENGINES WITHIN CALIFORNIA. HATZ Operator’s Manual...
  • Page 96 EPA CERTIFIED ENGINES WITHIN CALIFORNIA 1B30V The following information is taken from the official CARB website and this page was last reviewed October 31, 2012. For the latest information please see http://www.arb.ca.gov/msprog/offroad/preempt.htm "The 1990 amendments to the federal Clean Air Act preempt California con- trol of emissions from new farm and construction equipment under 175 horsepower.
  • Page 97 1B30V EPA CERTIFIED ENGINES WITHIN CALIFORNIA ▪ Conveyors: portable ▪ Power pack: hydraulic ▪ Crawler excavators ▪ Pruner: orchard ▪ Crushers: stone ▪ Pumps 40 cc and above ▪ Cultivators: powered ▪ Rollers: trench ▪ Cutting machine ▪ Sawmill: portable ▪...
  • Page 98 EPA CERTIFIED ENGINES WITHIN CALIFORNIA 1B30V CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Operator’s Manual HATZ...
  • Page 100 Motorenfabrik Hatz GmbH & Co. KG Ernst-Hatz-Str. 16 94099 Ruhstorf a. d. Rott Deutschland Tel. +49 8531 319-0 Fax. +49 8531 319-418 marketing@hatz-diesel.de www.hatz-diesel.com 0000 433 815 83 - 03.2017 - 1 Printed in Germany USA-EPA IV CREATING POWER SOLUTIONS.

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