Hatz Diesel 2G 40 H Manuals

Manuals and User Guides for Hatz Diesel 2G 40 H. We have 4 Hatz Diesel 2G 40 H manuals available for free PDF download: Workshop Manual, Instruction Book, Translation Of The Original Instruction Manual, Translation Of The Original Instruction Book

Hatz Diesel 2G 40 H Workshop Manual (284 pages)

Brand: Hatz Diesel | Category: Engine | Size: 8 MB

Table of Contents

6
- Foreword
  
  8
  - Technical Data
    11
  - Type Plate Data
    12
- 2 Additional Equipment
  
  14
  - Fuel Supply System
    15
  - Fuel Feed Pump
    17
  - Fuel Solenoid
    19
  - Airfilter System
    21
  - Oilbath-Airfilter
    21
  - Dry-Type Airfilter
    23
  - Maintenance Indicator, Mechanical
    23
  - Maintenance Indicator, Electrical
    25
  - Exhaust System
    27
  - Exhaust Silencer and Exhaust Pipes
    27
  - Electrical Equipment
    29
  - Starter
    29
  - Alternator
    29
  - Voltage Regulator
    31
  - Glow Plug 2.4.5. Gearring
    31
  - Engine-Monitoring System
    35
  - Temperature Switch
    35
  - Oil-Pressure Switch
    35
  - Power-Take-Off Mechanical
    37
  - Stubshaft
    37
  - Flexible Coupling
    37
  - Centrifugal Clutch
    39
  - Power-Take-Off Flange
    39
  - Power-Take-Off, Hydraulic
    41
  - Mounting Parts for Hydraulic Pump
    41
- 3 Basic Engine
  
  44
  - Fuel Pressure Pipes
    47
  - Injector
    47
  - Injection Pump
    49
  - Cooling Air Duct
    51
  - Lub.oil Line
    51
  - Crankcase Breather
    53
  - Air-Intake Manifold
    53
  - Cylinder Head Cover
    55
  - Cylinder Head
    55
  - Pushrod and Pushrod Tubes
    57
  - Cylinder
    59
  - Piston
    59
  - Crankcase Cover
    61
  - Oil Sump
    61
  - Conrod
    63
  - Oil Pump
    65
  - Flywheel
    65
  - Timing Cover
    67
  - Crankshaft
    71
  - Governor Lever
    75
  - Crankcase
    75
  - Speed Control, Internal Components
    75
  - Speed Control, External Components
    77
  - Speed Control with Integrated
    77
  - Stop Lever
    79
- 4 Components-Repair Work
  
  84
  - Injection Equipment
    85
  - Injection Pump
    85
  - Cylinder Head
    87
  - Cylinders and Pistons
    89
  - Cylinder
    89
  - Piston
    91
  - Conrod
    93
  - Crankshaft
    95
  - Camshaft and Governor
    97
  - Camshaft
    97
  - Governor
    97
  - Crankcase
    99
  - Crankcase Bottom Half
    99
  - Crankcase Top Half
    99
  - Alternator
    101
  - Bumping Clearance
    105
  - Measuring Bumping Clearance
    105
  - Tappet Clearance
    107
  - Setting Tappet Clearance
    107
  - Start-Of-Injection Setting
    109
  - Setting Start of Delivery
    109
  - Injected-Fuel Quantity Setting
    113
  - Adjustment of Delivery Lift
    113
  - Engine Speed
    117
  - Engine Speed Setting
    117
  - Fuel Feed Pump
    119
- Function Tests
  
  122
  - Injection Valve
    123
  - Injection Pump
    125
  - Pressure and Function Test
    125
  - 4-Way-Fuel Solenoid
    127
- Lub.oil Pressure
  
  129
  - Pressure and Function Test
    129
- Alternator and Voltage Regulator
  
  131
  - Introduction
    180
  - Using this Manual
    180
  - Safety Precautions
    180
Table of Contents

181
- 1 Symbols Used in Sauer-Danfoss Literature
  
  183
- 2 General Information
  
  184
  - General Description
    184
  - Design
    185
  - Model Code
    186
- 3 Technical Specifications
  
  188
  - Hardware Specifications
    188
  - System Specifications
    189
  - Fluids and Filtration
    189
- 4 Servicing
  
  190
  - Conversions
    190
  - Recommendations
    190
  - Conversion Tables
    190
- 5 Disassembly
  
  192
  - General
    192
  - Cleanliness
    192
  - Lubrication of Moving Parts
    192
  - Care of Surface Treatment
    192
  - Marking the Parts
    192
  - Procedure
    193
- 6 Assembly
  
  197
- 7 Multi Stage Pumps
  
  205
  - General
    205
  - Construction
    205
  - First Stage Pump Preparation
    206
  - General
    206
  - Model Code
    206
  - Converting a Single Stage Pump to a First Stage Pump
    207
  - Conversion Procedure
    207
  - Intermediate Stage Pump Preparation
    208
  - General
    208
  - Model Code
    208
  - Converting a Single Stage Pump to an Intermediate Stage Pump
    209
  - Conversion Procedure
    209
  - Final Stage Pump Preparation
    210
  - General
    210
  - Model Code
    210
  - Converting to a Rear Stage Pump
    211
  - Conversion Procedure
    211
  - Assembly of Multi-Stage Pumps
    212
  - Change of Rotation
    213
  - General
    213
  - Determining the Direction of Rotation
    213
  - Model Code
    214
  - Conversion Procedure
    214
- 8 SKP2 Pumps
  
  217
  - General Information
    217
  - Drive Gear Shaft Differences
    218
  - Front and Rear Flange Differences
    218
  - Bearing Block for SKP2
    218
  - Bearing Block Differences
    219
  - Changing the Rotation of SKP2
    220
- 9 Product Options
  
  222
  - Rear Cover with Integral Priority Flow Divider Valve
    222
  - General Information
    222
  - Disassembly and Reassembly
    222
  - Rear Cover with Integral Relief Valve
    223
  - General Information
    223
  - Disassembly and Reassembly
    223
- 10 Trouble Shooting
  
  224
  - Low or no Flow from Gear Pump
    224
  - Excessive Noise
    224
  - External Leakage
    224
- 11 Appendix
  
  226
  - Stud Specifications
    226
  - Stud Length for Multi-Stage Pumps
    226
  - Tandem Pumps
    226
  - Multi-Stage Pumps (General Rule)
    227
  - Component Lengths
    227
  - Testing the Pumps and Motors
    228
  - General
    228
  - Test Procedure
    228
  - Tables
    228
  - Tables (Cont.)
    229
  - Tools
    230
  - Shaft Seal Installation Tool
    230
  - Shaft Seal Protective Sleeves
    231
  - Shaft Dimensions
    232
  - Shafts Used with 01 Flange
    232
  - Shafts Used with 02 Flange
    234
  - Shafts Used with 04 / 05 Flange
    235
  - Shafts Used with 06 Flange (SAE)
    236
  - FR Tang Shaft
    238
  - Mating Design for FR03 Pumps
    238
  - Flange Types
    239

Hatz Diesel 2G 40 H Translation Of The Original Instruction Manual (52 pages)

Brand: Hatz Diesel | Category: Engine | Size: 2 MB

Table of Contents
3
1 Important Notes on Safe Operation of the Engine

4
2 Description of the Engine

6
3 General Information

7
4 Operation

10
- Before Initial Start-Up
  10
- Engine Oil
  10
- Oilbath Air Cleaner
  11
- Fuel
  11
- Starting the Engine
  12
- Preparations for Starting
  12
- Electric Starter
  13
- Engine Use
  14
- Stopping the Engine
  15
5 Maintenance

16
- Maintenace Summary
  16
- Maintenance Every
  18
- Hours of Operation
  18
- Check Engine Oil Level
  18
- Check Combustion Air Intake Area
  18
- Check the Cooling Air System
  19
- Maintenance Every
  20
  - Hours of Operation
    20
- Maintenance Work on Oilbath Air Cleaner
  20
- Engine Oil Change an Oil Filter Renewal
  20
- Check and Adjust Vlave Clearances
  22
- Clean the Cooling Air System
  23
- Check Threaded Connections
  24
- Maintenance Every
  24
  - Hours of Operation
    24
- Renew the Fuel Filter
  24
- Dry-Type Air Cleaner Maintenance
  25
6 Functional Test

26
- Air Filter Maintenance Indicators
  26
7 Malfunctions - Causes - Remedies

27
8 Work on the Electrical System

31
9 Protective Treatment

31

Hatz Diesel 2G 40 H Instruction Book (56 pages)

Brand: Hatz Diesel | Category: Engine | Size: 1 MB

Hatz Diesel 2G 40 H Translation Of The Original Instruction Book (33 pages)

Brand: Hatz Diesel | Category: Engine | Size: 1 MB

Hatz Diesel Categories

Engine

More Hatz Diesel Manuals

Hatz Diesel 2G 40 H Manuals

Hatz Diesel 2G 40 H Workshop Manual (284 pages)

Table of Contents

Table of Contents

Foreword

2 Additional Equipment

3 Basic Engine

4 Components-Repair Work

Function Tests

Lub.oil Pressure

Alternator and Voltage Regulator

Table of Contents

1 Symbols Used in Sauer-Danfoss Literature

2 General Information

3 Technical Specifications

4 Servicing

5 Disassembly

6 Assembly

7 Multi Stage Pumps

8 SKP2 Pumps

9 Product Options

10 Trouble Shooting

11 Appendix

Hatz Diesel 2G 40 H Translation Of The Original Instruction Manual (52 pages)

Table of Contents

1 Important Notes on Safe Operation of the Engine

2 Description of the Engine

3 General Information

4 Operation

5 Maintenance

6 Functional Test

7 Malfunctions - Causes - Remedies

8 Work on the Electrical System

9 Protective Treatment

Declaration for Incorporation

SUPPLEMENTAL INFORMATION to the OWNER'S MANUAL for Model Year 2015 EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES

Supplemental Information to the Owner's Manual for the Use of Epa Certified Engines Within California

Hatz Diesel 2G 40 H Instruction Book (56 pages)

Table of Contents

1 Important Notes on Safe Operation of the Engine

2 Description of the Engine

3 General Information

4 Operation

5 Maintenance

6 Functional Test

7 Malfunctions - Causes - Remedies

8 Work on the Electrical System

9 Protective Treatment

Supplemental Information to the Owner's Manual for 2008 and Later Epa Certified Nonroad Compression Ignition Engines

And Later California Regulations for Heavy-Duty Off-Road Engines

Hatz Diesel 2G 40 H Translation Of The Original Instruction Book (33 pages)

Table of Contents

1 I M por T Ant Not es on Saf E Oper at I on of T He Engi Ne

2 Descr I Pt I on of T He Engi Ne

3 Gener al I Nf or M at I on

4 Oper at I on

1000 M Ai Nt Enance

6 Funct I Onal T Est

1000 M al F Unct I Ons - Causes - Rem Edi es

8 W or K on T He el Ect R I Cal Syst Em

9 Pr Ot Ect I Ve T R Eat M Ent

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