A 04.30 Rope Starts - Hatz Diesel 1D30 S Workshop Manual

A 04.00 Start mechanical / pneumatic

A 04.30 Rope starts

–
General:
Recoil starters available respectively fitted
as additional equipment in connections with
engines as follows:
Engine types 1 D 30 - 31 - 35 - 40 - 41
models position
S / Z
Flywheel
side
T / U
Preparations: –
Dismantling:
– Remove in numerical sequence 1...2 from
respective engine flange.
– Pull knot / rope 3 with snipe nosed pliers
from handle 4 and untie.
– Allow rope pulley 5 to retract slowly until
recoil spring 6 is unwound.
Rope guide 13 and closing screw 14 may
remain.
– Remove in numerical sequence 7...12.
Brake spring 10 may remain.
– Remove rope pulley 5 carefully from recoil
spring 6 respectively housing.
NOTE:
To prevent the recoil spring from uncoiling,
rotate rope pulley back and forth to disenga-
ge inner spring eye and carefully lift out of
housing.
Recoil spring needs not to be removed from
housing, unless it is broken.
To remove recoil spring 6 take housing in
both hands, open side down and hit housing
on work bench or other flat surface.
Spring will drop out.
– Remove rope 3 from rope pulley 5.
2
1D . . / 03.06
direction execution
of rotation of housing
counter
closed
clockwise
clockwise open
Inspection / repair:
– Visual inspection.
– Check all parts in question, inclusive
driving elements 15 for wear and / or
any other damage.
Assembly:
It is of utmost importance to follow the
details as specified to obtain the correct
assembly as far as engine models in con-
nection with direction of rotation is con-
cerned.
With unwound recoil spring out of hou-
sing:
– Wind recoil spring 6 into housing.
With new recoil spring - prewound:
– Place recoil spring in housing and push
down into housing. Remove retaining
wire.
NOTE:
The outer spring eye must be properly
hooked around the retaining tab.
The clearance required between inner
spring eye and rope pulley shaft has to be
obtained as specified.
If necessary, rebend spring eye.
Apply high-temp. lub.-grease as specified
over all mechanical parts during assembly.
– Slide rope 3 through hole in rope pulley
5 and wind rope around pulley accor-
ding to engine model.
– Fit rope pulley together with rope 3 and
carefully rotate it back and forth until it
engages in the inner spring eye of the
recoil spring 6.
– Fit long end of torsion spring 12 into
hole of rope pulley 5 as specified
according to engine model, pushing it
over pawl guide.