Hatz Diesel 2G30 Manuals

Hatz Diesel 2G30 Manuals

Manuals and User Guides for Hatz Diesel 2G30. We have 1 Hatz Diesel 2G30 manual available for free PDF download: Workshop Manual

Hatz Diesel 2G30 Workshop Manual

Hatz Diesel 2G30 Workshop Manual (284 pages)

Brand: Hatz Diesel | Category: Engine | Size: 8.27 MB

Table of Contents

Table of Contents

6
- Foreword
  
  8
  - Technical Data
    11
  - Type Plate Data
    12
- 2 Additional Equipment
  
  14
  - Fuel Supply System
    15
  - Fuel Feed Pump
    17
  - Fuel Solenoid
    19
  - Airfilter System
    21
  - Oilbath-Airfilter
    21
  - Dry-Type Airfilter
    23
  - Maintenance Indicator, Mechanical
    23
  - Maintenance Indicator, Electrical
    25
  - Exhaust System
    27
  - Exhaust Silencer and Exhaust Pipes
    27
  - Electrical Equipment
    29
  - Starter
    29
  - Alternator
    29
  - Voltage Regulator
    31
  - Glow Plug 2.4.5. Gearring
    31
  - Engine-Monitoring System
    35
  - Temperature Switch
    35
  - Oil-Pressure Switch
    35
  - Power-Take-Off Mechanical
    37
  - Stubshaft
    37
  - Flexible Coupling
    37
  - Centrifugal Clutch
    39
  - Power-Take-Off Flange
    39
  - Power-Take-Off, Hydraulic
    41
  - Mounting Parts for Hydraulic Pump
    41
- 3 Basic Engine
  
  44
  - Fuel Pressure Pipes
    47
  - Injector
    47
  - Injection Pump
    49
  - Cooling Air Duct
    51
  - Lub.oil Line
    51
  - Crankcase Breather
    53
  - Air-Intake Manifold
    53
  - Cylinder Head Cover
    55
  - Cylinder Head
    55
  - Pushrod and Pushrod Tubes
    57
  - Cylinder
    59
  - Piston
    59
  - Crankcase Cover
    61
  - Oil Sump
    61
  - Conrod
    63
  - Oil Pump
    65
  - Flywheel
    65
  - Timing Cover
    67
  - Crankshaft
    71
  - Governor Lever
    75
  - Crankcase
    75
  - Speed Control, Internal Components
    75
  - Speed Control, External Components
    77
  - Speed Control with Integrated
    77
  - Stop Lever
    79
- 4 Components-Repair Work
  
  84
  - Injection Equipment
    85
  - Injection Pump
    85
  - Cylinder Head
    87
  - Cylinders and Pistons
    89
  - Cylinder
    89
  - Piston
    91
  - Conrod
    93
  - Crankshaft
    95
  - Camshaft and Governor
    97
  - Camshaft
    97
  - Governor
    97
  - Crankcase
    99
  - Crankcase Bottom Half
    99
  - Crankcase Top Half
    99
  - Alternator
    101
  - Bumping Clearance
    105
  - Measuring Bumping Clearance
    105
  - Tappet Clearance
    107
  - Setting Tappet Clearance
    107
  - Start-Of-Injection Setting
    109
  - Setting Start of Delivery
    109
  - Injected-Fuel Quantity Setting
    113
  - Adjustment of Delivery Lift
    113
  - Engine Speed
    117
  - Engine Speed Setting
    117
  - Fuel Feed Pump
    119
- Function Tests
  
  122
  - Injection Valve
    123
  - Injection Pump
    125
  - Pressure and Function Test
    125
  - 4-Way-Fuel Solenoid
    127
- Lub.oil Pressure
  
  129
  - Pressure and Function Test
    129
- Alternator and Voltage Regulator
  
  131
  - Introduction
    180
  - Using this Manual
    180
  - Safety Precautions
    180
Table of Contents

181
- 1 Symbols Used in Sauer-Danfoss Literature
  
  183
- 2 General Information
  
  184
  - General Description
    184
  - Design
    185
  - Model Code
    186
- 3 Technical Specifications
  
  188
  - Hardware Specifications
    188
  - System Specifications
    189
  - Fluids and Filtration
    189
- 4 Servicing
  
  190
  - Conversions
    190
  - Recommendations
    190
  - Conversion Tables
    190
- 5 Disassembly
  
  192
  - General
    192
  - Cleanliness
    192
  - Lubrication of Moving Parts
    192
  - Care of Surface Treatment
    192
  - Marking the Parts
    192
  - Procedure
    193
- 6 Assembly
  
  197
- 7 Multi Stage Pumps
  
  205
  - General
    205
  - Construction
    205
  - First Stage Pump Preparation
    206
  - General
    206
  - Model Code
    206
  - Converting a Single Stage Pump to a First Stage Pump
    207
  - Conversion Procedure
    207
  - Intermediate Stage Pump Preparation
    208
  - General
    208
  - Model Code
    208
  - Converting a Single Stage Pump to an Intermediate Stage Pump
    209
  - Conversion Procedure
    209
  - Final Stage Pump Preparation
    210
  - General
    210
  - Model Code
    210
  - Converting to a Rear Stage Pump
    211
  - Conversion Procedure
    211
  - Assembly of Multi-Stage Pumps
    212
  - Change of Rotation
    213
  - General
    213
  - Determining the Direction of Rotation
    213
  - Model Code
    214
  - Conversion Procedure
    214
- 8 SKP2 Pumps
  
  217
  - General Information
    217
  - Drive Gear Shaft Differences
    218
  - Front and Rear Flange Differences
    218
  - Bearing Block for SKP2
    218
  - Bearing Block Differences
    219
  - Changing the Rotation of SKP2
    220
- 9 Product Options
  
  222
  - Rear Cover with Integral Priority Flow Divider Valve
    222
  - General Information
    222
  - Disassembly and Reassembly
    222
  - Rear Cover with Integral Relief Valve
    223
  - General Information
    223
  - Disassembly and Reassembly
    223
- 10 Trouble Shooting
  
  224
  - Low or no Flow from Gear Pump
    224
  - Excessive Noise
    224
  - External Leakage
    224
- 11 Appendix
  
  226
  - Stud Specifications
    226
  - Stud Length for Multi-Stage Pumps
    226
  - Tandem Pumps
    226
  - Multi-Stage Pumps (General Rule)
    227
  - Component Lengths
    227
  - Testing the Pumps and Motors
    228
  - General
    228
  - Test Procedure
    228
  - Tables
    228
  - Tables (Cont.)
    229
  - Tools
    230
  - Shaft Seal Installation Tool
    230
  - Shaft Seal Protective Sleeves
    231
  - Shaft Dimensions
    232
  - Shafts Used with 01 Flange
    232
  - Shafts Used with 02 Flange
    234
  - Shafts Used with 04 / 05 Flange
    235
  - Shafts Used with 06 Flange (SAE)
    236
  - FR Tang Shaft
    238
  - Mating Design for FR03 Pumps
    238
  - Flange Types
    239

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