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Matrix R3XE-01 Service Manual

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R 3 X E - 0 1 B I K E
S E R V I C E M A N U A L

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Summary of Contents for Matrix R3XE-01

  • Page 1 R 3 X E - 0 1 B I K E S E R V I C E M A N U A L...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ..............CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Read and Save These Instructions ................2 Electrical Requirements .................... 3 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ................... 4 Check for Damaged Parts ..................4 Care and Maintenance Instructions ................
  • Page 3 9.22 Crank Axle Set Replacement ..................60 9.23 Testing the Bike ....................... 61 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 R3xe-01 Bike Specifications ..................62 10.2 Fasteners and Assembly Tools .................. 63 10.3 Assembly Instructions ....................64 10.4 Adjusting the Pedal Straps and Seat ................. 68 10.5...

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.

  • Page 5: Read And Save These Instructions

    To ensure proper use of the Matrix R3xe-01 Bike, make sure that all users read this manual. Remind the users that before CAUTION! Any changes or modifications to this equipment undertaking any fitness program, they should obtain complete could void the product warranty.

  • Page 6: Electrical Requirements

    2.2 ELECTRICAL REQUIREMENTS The Matrix 3xe Series Recumbent Bike is designed to be self powered. NOTE: If an add on TV (using a bracket) or Virtual Active is added to the unit, it must be plugged in, or the TV and Virtual Active will not operate correctly. If the Bike will be plugged in, follow the requirements below.

  • Page 7: Chapter 3: Preventative Maintenance

    Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon * Wipe seats, pedals, console, heart rate grips, and the handlebar clean request or in the field if proper arrangements are made.

  • Page 8: Care And Maintenance Instructions

    3.3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.

  • Page 9: Chapter 4: Console Overlay And Workout Description

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION R3XE ENTERTAINMENT ZONE TV: Will take the user directly to the TV screen. MULTI-PURPOSE KEYS: Keys have different functions depending on each screen. VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of either integrated console TV or iPod output.

  • Page 10: Workout Setup Steps - Manual

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.2 WORKOUT SETUP STEPS - MANUAL - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not prompt user for age, weight, or level settings. 1) Start pedaling and press the GO key to begin your workout.

  • Page 11: Workout Setup Steps - Fitness Test

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.5 WORKOUT SETUP STEPS - FITNESS TEST FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test.

  • Page 12: Workout Setup Steps - Target Heart Rate

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.6 WORKOUT SETUP STEPS - TARGET HEART RATE TARGET HEART RATE - The bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate.

  • Page 13: Chapter 5: Manager Mode

    CHAPTER 5: MANAGER MODE 5.1 MANAGER MODE OVERVIEW The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the upper display. Manager Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change.

  • Page 14: Manager Mode - Time Tab

    CHAPTER 5: MANAGER MODE 5.3 MANAGER MODE - TIME TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Time Maximum Time This option allows the club to set the maximum workout Maximum: 99 Minutes Default: 60 Minutes duration limits during peak and non peak hours. Minimum: 5 Minutes Pause Time This option controls the default pause time.

  • Page 15: Manager Mode - Language Tab

    CHAPTER 5: MANAGER MODE 5.5 MANAGER MODE - LANGUAGE TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Language Select default language. This option allows the user to select a flag for a specific language. LANGUAGE FLAG UNIT LANGUAGE FLAG UNIT FLAG UNIT LANGUAGE...

  • Page 16: Manager Mode - Tv Tab

    CHAPTER 5: MANAGER MODE 5.6 MANAGER MODE - TV TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Channel: Default: 3 This option controls the default TV channel on start up. Channels 1-999 Volume: Default: 5 This option controls the default TV volume on start up. Maximum: 17 Minimum: 1 Setup This option allows the TV to be programmed.

  • Page 17: Chapter 6: Engineering Mode

    CHAPTER 6: ENGINEERING MODE 6.1 ENGINEERING MODE OVERVIEW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the upper display. Engineering Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change.

  • Page 18: Engineering Mode - Statistics

    CHAPTER 6: ENGINEERING MODE 6.3 ENGINEERING MODE - STATISTICS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Statistics This option displays the workout information for the unit. 6.4 ENGINEERING MODE - SELF POWER TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Self Power Threshold...

  • Page 19: Engineering Mode - Clubs Tab

    6.5 ENGINEERING MODE - CLUBS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Clubs This option allows the club to select a screen Default: MATRIX header from a list. 6.6 ENGINEERING MODE - CLUB ID TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED...

  • Page 20: Chapter 7: Service Mode

    CHAPTER 7: SERVICE MODE 7.1 SERVICE MODE OVERVIEW The Service Mode allows an authorized service provider to test and store information on the bike. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the upper display. Service Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change.

  • Page 21: Service Mode - Setup Tab

    CHAPTER 7: SERVICE MODE 7.2 SERVICE MODE - SETUP TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Setup Machine Type Recumbent Bike This option selects the current model. Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the accumulated workout distance since production.
  • Page 22 CHAPTER 7: SERVICE MODE 7.2 SERVICE MODE - SETUP TAB - CONTINUED 1) Enter into Service Mode (ENTER, 3, 0, 0, 1, ENTER). 2) Check if the Machine Type is set for R3xe. 3) As long as the Machine Type is correct, the console should automatically be set for EP604 and the platform should automatically be set for RB91.

  • Page 23: Service Mode - Test Tab

    CHAPTER 7: SERVICE MODE 7.3 SERVICE MODE - TEST TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Test Keypad This option is for a keypad test.

  • Page 24: Service Mode - Date & Time Tab

    CHAPTER 7: SERVICE MODE 7.4 SERVICE MODE - DATE & TIME TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Time Date & Time This option sets the current date and time on the machine.

  • Page 25: Service Mode - Log Tab

    CHAPTER 7: SERVICE MODE 7.5 SERVICE MODE - LOG TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Delete This option deletes key components replacement history. Create This option creates key components replacement history.

  • Page 26: Chapter 8: Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS...

  • Page 27: Error Codes On The Console

    CHAPTER 8: TROUBLESHOOTING 8.2 ERROR CODES ON THE CONSOLE CODE CLASS DESCRIPTION SOLUTION 0x02AB Machine type error. Set the correct machine type in Engineering Mode. 0x02B4 Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 Low voltage on the battery Charge by running or by plugging (voltage under 11.2V).

  • Page 28: Lcb Led Indicators

    CHAPTER 8: TROUBLESHOOTING 8.3 LCB LED INSTRUCTIONS LED INDICATOR DESCRIPTION LED 1 RPM (AC Plug In). LED 2 LED 3 +15V LED 4 Bus Voltage LED 5 RPM (Generator). LED 6 Status 1 (Program operation). LED 7 Status 2 (Resistance value in middle 1/2 VCC). LED 8 Status 3 (Digital Communication).

  • Page 29: Display Power Issues

    CHAPTER 8: TROUBLESHOOTING 8.4 TROUBLESHOOTING - DISPLAY ISSUES NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING LED 9 LED 1 LED 8 LED 5 SYMPTOM: The console will not power up or the display is dim. CHECK POINT POSSIBLE ISSUE SOLUTION...

  • Page 30: Error 0X04A0

    CHAPTER 8: TROUBLESHOOTING 8.5 TROUBLESHOOTING - ERROR 0x04A0 ERROR 0x04A0 (DIGITAL COMMUNICATION FAILURE) LED 1 LED 8 SYMPTOM: Error code 0x04A0 is displayed on the console. CHECK POINT POSSIBLE ISSUE SOLUTION LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged.

  • Page 31: Keypad Issues

    CHAPTER 8: TROUBLESHOOTING 8.6 TROUBLESHOOTING - KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SOLUTION: 1) Perform a keypad test in Service Mode: a.

  • Page 32: Entertainment Keypad Issues

    CHAPTER 8: TROUBLESHOOTING 8.7 TROUBLESHOOTING - ENTERTAINMENT KEYPAD ISSUES PROBLEM: The entertainment keypad is not recognizing the correct keys. SOLUTION: 1) Perform a keypad test. To do so: a. Press ENTER, 3, 0, 0, 1, ENTER on the upper keypad to enter Service Mode. b.

  • Page 33: Resistance Issues

    CHAPTER 8: TROUBLESHOOTING 8.8 TROUBLESHOOTING - RESISTANCE ISSUES HIGH OR NO RESISTANCE POSSIBLE CAUSES: 1) The console cable is damaged or not properly plugged in. 2) The UCB is damaged. 3) The Generator is damaged. 4) The LCB is damaged. SOLUTION: 1) Check the console cable connections at the UCB and LCB.

  • Page 34: Pedal Slipping

    CHAPTER 8: TROUBLESHOOTING 8.9 TROUBLESHOOTING - PEDALS SLIPPING PEDALS SLIPPING POSSIBLE CAUSES: 1) The belt tension is not enough. 2) The one way bearing is damaged. SOLUTION: 1) Remove the covers and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b.

  • Page 35: Heart Rate Issues

    An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.

  • Page 36: Seat Issues

    CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - SEAT ISSUES SEAT WOBBLY OR LOOSE 1) See if the seat rollers are loose or mis-positioned. To adjust the roller to tighten the seat: a. Loosen the nylok nuts putting tension on the roller brackets (Figure A). b.

  • Page 37: Troubleshooting - Tv Issues

    CHAPTER 8: TROUBLESHOOTING 8.13 TROUBLESHOOTING - TV ISSUES 1) For a fuzzy or unclear picture, see the TV programming instructions in Section 10. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 5 screws holding the console to the console mast and check the coax connection at the console (Figure B).

  • Page 38: Chapter 9: Part Replacement Guide

    CHAPTER 9: PART REPLACEMENT GUIDE 9.1 CONSOLE REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the 5 screws that hold the console to the top of the console mast (Figure A). 3) Disconnect the console cable and other wiring and remove the console (Figure B). FIGURE A FIGURE B 4) Connect the wire connections to the new console.

  • Page 39: Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.2 HANDLEBAR REPLACEMENT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). FIGURE B FIGURE A 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Remove the defective handlebar (Figure D).

  • Page 40: Cup Holder Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.3 CUP HOLDER REPLACEMENT 1) Remove the 2 screws holding the cup holder to the frame (Figure A). FIGURE A 2) Remove the cup holder (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new cup holder.

  • Page 41: Console Keypad / Overlay Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.4 CONSOLE KEYPAD / OVERLAY REPLACEMENT NOTE: The instructions below are for console overlays / keypads, but the procedure is the same regardless of where the overlay / keypad is. 1) Remove the console as outlined in Section 9.1. 2) Remove the 2 screws holding on the back cover of the console and remove it (Figure A).
  • Page 42 CHAPTER 9: PART REPLACEMENT GUIDE 9.4 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 6) Remove the 6 screws holding the UCB to the console and remove it (Figure F & G). FIGURE F FIGURE G 7) Peel the backing off of the new keypad and slide the ribbon cable through the slot in the console faceplate (Figures H & I). FIGURE H FIGURE I 8) Plug the ribbon cable into the UCB, and remount the UCB to the console faceplate (Figure J).
  • Page 43 CHAPTER 9: PART REPLACEMENT GUIDE 9.4 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 10) Peel the backing off of the new overlay (Figure L). 11) Carefully line up the new overlay to the outline in the console faceplate. Once it is in place, press down on the overlay so that the adhesive on the overlay bonds to the keypad (Figure M).

  • Page 44: Console Mast Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE MAST REPLACEMENT 1) Remove the console as outlined in Section 9.1. 2) Remove the HR handlebars as outlined in Section 9.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A). FIGURE A 4) With the rubber boot lifted, remove the 4 screws holding the console mast to the frame (Figure B).

  • Page 45: Seat Pad Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.6 SEAT PAD REPLACEMENT 1) Remove the 4 screws holding the seat pad to the seat frame (Figure A). FIGURE A 2) Lift the seat pad away from the seat frame (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new seat pad.

  • Page 46: Back Pad Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.7 BACK PAD REPLACEMENT 1) Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it (Figure A). 2) Remove the 4 screws holding the back pad onto the seat frame (Figure B). FIGURE B FIGURE A 3) Remove the back pad (Figure C).

  • Page 47: Hr Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.8 HEART RATE HANDLEBAR REPLACEMENT 1) Remove the seat pad as outlined in Section 9.6. 2) Remove the back pad as outlined in Section 9.7. 3) Disconnect the heart rate wiring exposed when the seat pad is removed (Figure A). 4) Remove the 3 screws holding the heart rate handlebars to the seat frame (Figure B).

  • Page 48: Hr Grips Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.9 HEART RATE GRIPS REPLACEMENT 1) Remove the 3 screws holding the HR grip together (Figure A). 2) Once the 3 screws are removed, the HR grip can be split into 2 pieces (Figure B). FIGURE A FIGURE B 3) Disconnect the keypad / overlay and the HR plate wiring and remove the old HR grip (Figure C).

  • Page 49: Upper Seat Frame Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.10 UPPER SEAT FRAME REPLACEMENT 1) Remove the seat pad as outlined in Section 9.6. 2) Remove the back pad as outlined in Section 9.7. 3) Disconnect and remove the HR handlebar as outlined in Section 9.8. 4) Remove the 4 screws holding the upper seat frame to the lower seat frame (Figure A).

  • Page 50: Lower Seat Frame Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.11 LOWER SEAT FRAME REPLACEMENT 1) Remove the seat pad as outlined in Section 9.6. 2) Remove the back pad as outlined in Section 9.7. 3) Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate (Figures A & B). FIGURE A FIGURE B 4) Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat...
  • Page 51 CHAPTER 9: PART REPLACEMENT GUIDE 9.11 LOWER SEAT FRAME REPLACEMENT - CONTINUED 6) Remove the screw holding the rear seat roller to the seat track and remove the roller (Figure G). 7) Remove the 2 screws holding the rear end cap onto the seat track (Figure H). FIGURE G FIGURE H 8) Remove the end cap (Figure I).

  • Page 52: Seat Adjustment Handle Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.12 SEAT ADJUSTMENT HANDLE REPLACEMENT 1) Remove the 2 screws holding the seat adjustment handle to the seat frame (Figure A). FIGURE A 2) Remove the seat adjustment handle (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new seat adjustment handle. 4) Test the bike for function as outlined in Section 9.23.

  • Page 53: Rear Shrouds Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.13 REAR SHROUD REPLACEMENT 1) Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it (Figure A). 2) Remove the 6 screws holding the left side shroud to the frame and remove it (Figure B). FIGURE B FIGURE A 3) Figure C shows the bike with both rear shrouds removed.

  • Page 54: Pedal Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.14 PEDAL REPLACEMENT 1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise). FIGURE A 2) Remove the pedal (Figure B).

  • Page 55: Front Shroud Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.15 FRONT SHROUD REMOVAL 1) Remove the pedals as outlined in Section 9.14. 2) Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it (Figure A). NOTE: You will need to angle the shrouds so that the crank passes through the hole in the shroud.

  • Page 56: Lower Control Board Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.16 LOWER CONTROL BOARD REPLACEMENT 1) Remove the rear shrouds as outlined in Section 9.13. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. FIGURE A FIGURE B 4) Reverse Steps 1-3 to install a new lower board.

  • Page 57: Battery Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.17 BATTERY REPLACEMENT 1) Remove the left side rear shroud as outlined in Section 9.11. 2) Disconnect the 2 wires from the battery (Figure A). FIGURE A 3) Remove the wing nut on the battery bracket (Figure B). 4) Swivel the battery bracket out of the way and remove the battery (Figure C).

  • Page 58: Drive Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.18 DRIVE BELT REPLACEMENT 1) Remove the right side front shroud as outlined in Section 9.15. 2) Remove the screw that applies tension to the belt (Figure A). 3) Rotate the tension assembly to remove the tension from the belt (Figure B). FIGURE B FIGURE A 4) Remove the belt (Figure C).

  • Page 59: Generator Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.19 GENERATOR BELT REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.15. 2) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). FIGURE A FIGURE B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).

  • Page 60: Generator Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.20 GENERATOR REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.15. 2) Remove the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). FIGURE A FIGURE B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).

  • Page 61: Pulley Axle Set Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.21 PULLEY AXLE SET REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.15. 2) Remove the drive belt as outlined in Section 9.18. 3) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). FIGURE B FIGURE A 4) Once the tension has been removed, walk the generator belt off of the pulley (Figure C).
  • Page 62 CHAPTER 9: PART REPLACEMENT GUIDE 9.21 PULLEY AXLE SET REPLACEMENT - CONTINUED 6) Remove the bearing (Figure E). 7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F). FIGURE E FIGURE F 8) Once the large nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).

  • Page 63: Crank Axle Set Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.22 CRANK AXLE SET REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.15. 2) Remove the drive belt as outlined in Section 9.18 3) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A). 4) Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B).

  • Page 64: Testing The Bike

    CHAPTER 9: PART REPLACEMENT GUIDE 9.23 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE: 1) Enter Service Mode (ENTER, 3, 0, 0, 1, ENTER) and input the serial number of the console. Also set the Machine Type (See Section 7.2) and verify that the Date and Time are correct (See Section 7.4).

  • Page 65: Chapter 10: Bike Specifications And Assembly Guide

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 R3xe-01 BIKE SPECIFICATIONS CONSOLE Display Type 7" LCD Display Feedback Time, Distance, Calories, Calories per Hour, Speed, Heart Rate, METs, Watts, Level, RPM, Profile Programs Manual, Rolling, Intervals, Fat Burn, Random, Fitness Test, Target...

  • Page 66: Fasteners And Assembly Tools

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 FASTENERS AND ASSEMBLY TOOLS QUANTITY PART SKETCH DESCRIPTION NOTES 4 MM ALLEN WRENCH PURPLE 5MM ALLEN WRENCH PURPLE 6 MM ALLEN WRENCH PURPLE OPEN WRENCH (15 & 17 MM) PURPLE #2 PHILLIPS SCREWDRIVER PURPLE BUTTON HEAD SCREW (M8 X 25L) WHITE...

  • Page 67: Assembly Instructions

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9.23. STEP 1 STEP 2...
  • Page 68 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 3...
  • Page 69 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 4 STEP 5...
  • Page 70 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED FINAL ASSEMBLY...

  • Page 71: Adjusting The Pedal Straps And Seat

    Release the clip to lock the strap in place. ADJUSTING THE R3xe-01 SEAT While seated on the Matrix R3xe-01 Bike, an optimum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat.

  • Page 72: Leveling The Bike

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 LEVELING THE BIKE STABILIZING THE MATRIX R3XE-01 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.

  • Page 73: Tv Bracket Installation

    10.6 TV BRACKET INSTALLATION The Matrix R3xe-01 Bike is capable of accepting a 15" TV via a bracket. Follow the instructions below to install the TV and bracket. Use the instructions in the Entertainment Owner's Manual to program the TV after installation.
  • Page 74 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.6 TV BRACKET INSTALLATION - CONTINUED 7) Plug the coax cable into the coax adaptor attached to the back half of the console (Figure G). 8) Use the 4 screws removed in Step 4 to re-attach the 2 halves of the console. NOTE: Route the TV power, coax, and controller wiring through the hole in top of the console.
  • Page 75 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.6 TV BRACKET INSTALLATION - CONTINUED 12) Route the TV power, controller, and console cables out the back of the console and plug into the back of the TV (Figures M & N). 13) The new TV should now be programmed and thoroughly tested before installing the covers.

  • Page 76: Tv Programming Instructions

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.7 TV PROGRAMMING INSTRUCTIONS Once the cardio equipment has been installed, and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. Auto Scan - An auto scan will search for channel signals from the coax cable. It will tune in all channels that provide a signal. 1.
  • Page 77 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.7 TV PROGRAMMING INSTRUCTIONS - CONTINUED Auto Scan (continued): 9. If the channels are not coming in clearly after a channel scan (or if only some channels come in), follow Steps 4-7 to enter the Auto Scan sub-menu.
  • Page 78 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.7 TV PROGRAMMING INSTRUCTIONS - CONTINUED Closed Caption - Clubs will vary on whether they request the closed caption to be turned off or on. Please discuss this option with the club manager prior to adjusting this setting. 1.

  • Page 79: Chapter 11: Software Upgrade Guide

    CHAPTER 11: SOFTWARE UPGRADE GUIDE 11.1 SOFTWARE UPGRADE INSTRUCTIONS * An AC power cord is required to update software in the field. Plug in the unit prior to beginning the update procedure. ** All plug ins must be removed prior to updating software (for example, no IPod can be connected). Do not use the console while an update is in process.
  • Page 80 CHAPTER 11: SOFTWARE UPGRADE GUIDE 11.1 SOFTWARE UPGRADE INSTRUCTIONS - CONTINUED 5) When the update is complete, the display will ask you to remove the USB drive (Figure E). Once the USB is removed, the bike should reboot immediately. NOTE: If the console does not reboot normally, reset the unit power using the power switch. Also reset the console power by pressing and holding the CHANNEL UP and DOWN keys together for 3-5 seconds.
  • Page 81 NOTES...
  • Page 82 MAT R IX FITN E SS SY S TE MS C O R P. 16 10 L A N D MA R K D RIV E C O TTA GE GR O V E W I 5 352 7 U S A w w w.

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