TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ............1 CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Read and Save These Instructions ................3 Electrical Requirements ..................... 4 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ..................5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
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Drive Axle Set Replacement ................... 54 9.24 Testing the Bike ....................... 58 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 R5x-05 Bike Specifications ..................59 10.2 Assembly Instructions ....................60 10.3 Adjusting the Pedal Straps and Seat ................67 10.4 Leveling the Bike ......................
To ensure proper use of the Matrix R5x-05 Bike, make sure that all users read this manual. Remind the users that before undertaking CAUTION! Any changes or modifications to this equipment any fitness program, they should obtain complete physical could void the product warranty.
110 V UNITS All Matrix 3x, 5x, 7xe and 7xi 110 V bikes require the use of a 100-125 V, 60 Hz and a 15 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 5-15R and have the same configuration as the plug.
3.2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.
3.3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION WORKOUT KEYS: Simple program view and selection buttons. GO: One touch Start. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. STOP: Ends workout and shows workout summary data.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.4 WORKOUT SETUP STEPS - LEVEL BASED 4.2 WORKOUT SETUP STEPS - MANUAL ROLLING HILLS - Press to immediately begin a workout. Workout, resistance - The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate level, and time will automatically go to default settings.
4.7 WORKOUT SETUP STEPS - CONSTANT WATTS TARGET HEART RATE CONSTANT WATTS - The Matrix R5x-04 Bike comes with - Constant Watts is a unique program standard digital contact heart rate sensors and are POLAR telemetry that allows you to vary your cadence or RPM and the bike's compatible.
CHAPTER 5: MANAGER MODE 5.1 MANAGER MODE OVERVIEW The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A).
Mile or Kilometer Set for Mile or Kilometer. Machine Type R5x-05 H5x-05, U5x-05, The Hybrid bike console should be set to U5x-05. R5x-05, H5x-04, U5x-04, R5x-04, E5x-02, E5x-03 Power Save Time 30 Seconds 30-60 Seconds Power saving time for the self powered frame.
CHAPTER 7: SERVICE MODE 7.1 USING SERVICE MODE To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CODE DEFAULT OPTIONS...
CHAPTER 8: TROUBLESHOOTING 8.3 TROUBLESHOOTING - ERROR 04A0 / 0440 ERROR CODE 04A0 / 0440 1) SYMPTOM: 04A0 – UCB communication disconnected. 0440 – Timeout receive packet (LCB can not receive any data for 50 seconds). 2) SOLUTION: If the display is giving a 04A0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again.
CHAPTER 8: TROUBLESHOOTING 8.4 TROUBLESHOOTING - ERROR 04B0 ERROR CODE 04B0 1) SYMPTOM: 04B0 – LCB communication disconnected. 2) SOLUTION: 1) If the display is giving a 04B0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again. If the console shows the 04A0 error, skip to Step 2. - LED10 off: Check the connection of the digital communication wire at the UCB and LCB (Figure A &...
CHAPTER 8: TROUBLESHOOTING 8.5 TROUBLESHOOTING - ERROR 0248 ERROR CODE 0248 1) SYMPTOM: 0248 - Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SOLUTION: 1) Please check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6 V, please plug in the power cord to charge battery for 1 hour.
CHAPTER 8: TROUBLESHOOTING 8.8 TROUBLESHOOTING - ERROR 0149 / 01AF ERROR CODE 0149 / 01AF 1) SYMPTOM: 0149 – Electro-magnet over current. 01AF – Electro-magnet disconnected. 2) SOLUTION: 1) Check if the Electro-magnet is short circuited or open (Figure A). - If the resistance data shows a short / open ohms or is outside the range of 12.8 ~14.2 ohms, replace the Electro-magnet.
CHAPTER 8: TROUBLESHOOTING 8.9 TROUBLESHOOTING - ERROR 01B4 ERROR CODE 01B4 1) SYMPTOM: 01B4 – Battery connection reverse protection. 2) SOLUTION: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B). - If there is no data on voltage, replace the battery - If there is data on voltage, replace the LCB FIGURE A...
CHAPTER 8: TROUBLESHOOTING 8.10 TROUBLESHOOTING - NO RESISTANCE ISSUES NO RESISTANCE ISSUES 1) SYMPTOM: No resistance. 2) SOLUTION: 1) Check the resistance wire connection between the ECB and LCB (Figure A). 2) Check if the resistance is open (Figure B). - If there is no data on resistance, replace the ECB.
An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.
CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - NO POWER TO THE CONSOLE POWER SWITCH IS ON, BUT THE CONSOLE HAS NO DISPLAY POSSIBLE CAUSES: 1) The unit is not getting power from the outlet. 2) The LCB is not getting power from the power receptacle. 3 &...
CHAPTER 8: TROUBLESHOOTING 8.13 TROUBLESHOOTING - KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SOLUTION: 1) Perform a keypad test in Service Mode: a.
CHAPTER 9: PART REPLACEMENT GUIDE 9.1 CONSOLE REPLACEMENT 1) Remove the 4 screws holding the console to the frame (Figure A). FIGURE A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). FIGURE B 3) Reinstall the wire connections to the new console.
CHAPTER 9: PART REPLACEMENT GUIDE 9.2 HANDLEBAR REPLACEMENT 1) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure A). 2) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 2 wires from the handlebar and remove the defective handlebar (Figure B).
CHAPTER 9: PART REPLACEMENT GUIDE 9.3 CUP HOLDER REPLACEMENT 1) Remove the 2 screws holding the cup holder to the frame (Figure A). FIGURE A 2) Remove the cup holder (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new cup holder.
CHAPTER 9: PART REPLACEMENT GUIDE 9.4 KEYPAD / OVERLAY REPLACEMENT NOTE: The instructions below are for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.1.
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CHAPTER 9: PART REPLACEMENT GUIDE 9.4 KEYPAD / OVERLAY REPLACEMENT - CONTINUED 7) Peel part of the protective film from the back of the overlay (Figure E). 8) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). FIGURE E FIGURE F 9) Match the overlay to the cutout on the console (Figure G).
CHAPTER 9: PART REPLACEMENT GUIDE 9.5 SEAT PAD REPLACEMENT 1) Remove the 4 screws holding the seat pad to the seat frame (Figure A). FIGURE A 2) Lift the seat pad away from the seat frame (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new seat pad.
CHAPTER 9: PART REPLACEMENT GUIDE 9.6 BACK PAD REPLACEMENT 1) Remove the 2 bolts holding the back pad to the seat frame (Figure A). FIGURE A 2) Remove the back pad (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new back pad.
CHAPTER 9: PART REPLACEMENT GUIDE 9.7 HEART RATE GRIPS REPLACEMENT 1) Remove the 3 screws holding the HR grip together (Figure A). 2) Once the 3 screws are removed, the HR grip can be split into 2 pieces (Figure B). FIGURE A FIGURE B 3) Disconnect the keypad / overlay and the HR plate wiring and remove the old HR grip (Figure C).
CHAPTER 9: PART REPLACEMENT GUIDE 9.8 SEAT SET REPLACEMENT 1) Remove the cup holder as outlined in Section 9.3. 2) Remove the seat pad as outlined in Section 9.5. 3) Remove the back pad as outlined in Section 9.6. 4) Remove the HR grips as outlined in Section 9.7. 5) Disconnect the heart rate wiring (Figure A).
CHAPTER 9: PART REPLACEMENT GUIDE 9.9 SEAT SLIDE SET REPLACEMENT 1) Remove the seat set as outlined in Section 9.8. 2) Remove the 2 screws holding the end cap over to the guide rail set (Figure A). 3) Remove the end cap cover (Figure B). FIGURE B FIGURE A 4) Remove the 2 screws holding the adjust plate to the adjustable plate (Figure C).
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CHAPTER 9: PART REPLACEMENT GUIDE 9.9 SEAT SLIDE SET REPLACEMENT - CONTINUED 6) Remove the 2 screws holding the indicate cap to the seat slide set (Figure E). 7) Remove the indicate cap (Figure F). FIGURE E FIGURE F 8) Cut the cable tie and disconnect the HR wire from seat slide set (Figure G). 9) Depress the seat position lever and pull off the seat slide set from the guide rail set (Figure H).
CHAPTER 9: PART REPLACEMENT GUIDE 9.10 REAR COVERS REPLACEMENT 1) Remove the 4 screws holding the left side rear cover to the frame and remove it (Figure A). 2) Remove the 4 screws holding the right side rear cover to the frame and remove it (Figure B). FIGURE B FIGURE A 3) Figure C shows the bike with both rear side covers removed.
CHAPTER 9: PART REPLACEMENT GUIDE 9.11 GUIDE RAIL SET REPLACEMENT 1) Remove the seat slide set. as outlined in Section 9.9. 2) Remove the rear covers as outlined in Section 9.10. 3) Cut the cable tie and disconnect the HR wire from guide rail set (Figure A). 4) Use a 13 mm wrench to remove the 6 screws holding the guide rail set to the frame (Figure B) FIGURE B FIGURE A...
2) Remove the pedal (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new pedal. NOTE: Be sure to tighten the pedal as much as possible onto the crank with a commercial pedal wrench (available from Matrix - part # ZMS4001254).
CHAPTER 9: PART REPLACEMENT GUIDE 9.13 CRANK AXLE SET REPLACEMENT 1) Remove the bolt that holds the crank to the drive axle set (Figures A & B). FIGURE A FIGURE B 2) The crank can be removed (Figure C). FIGURE C 3) Reverse Steps 1-2 to install a new crank axle set.
CHAPTER 9: PART REPLACEMENT GUIDE 9.14 FRONT SHROUDS REPLACEMENT 1) Remove the 4 screws that hold the silver cover to the frame (Figure A). 2) Remove the silver cover (Figure B). FIGURE A FIGURE B 3) Remove the 2 screws that hold the grey cover to the frame (Figure C). 4) Remove the grey cover (Figure D).
CHAPTER 9: PART REPLACEMENT GUIDE 9.15 FRONT COVERS REPLACEMENT 1) Remove the pedals as outlined in Section 9.12. 2) Remove the crank as outlined in Section 9.13. 3) Remove the front shrouds as outlined in Section 9.14. 4) Remove the 6 screws to detach the front covers from the frame (Figures A & B). FIGURE A FIGURE B 5) Figure C shows both the front covers removed.
CHAPTER 9: PART REPLACEMENT GUIDE 9.16 CONSOLE MAST REMOVAL 1) Remove the console as outlined in Section 9.1. 2) Remove the handlebars as outlined in Section 9.2. 3) Remove the front shrouds as outlined in Section 9.14. 4) Remove the 4 screws holding the console mast to the frame (Figure A) FIGURE A 5) Pull the wires out the bottom of the console mast and remove the mast (Figure B).
CHAPTER 9: PART REPLACEMENT GUIDE 9.17 LOWER CONTROL BOARD REPLACEMENT 1) Remove the left side front cover as outlined in Section 9.15. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower control board to the frame (Figure B), and remove the lower control board. FIGURE A FIGURE B 4) Reverse Steps 1-3 to install a new lower board.
CHAPTER 9: PART REPLACEMENT GUIDE 9.18 BATTERY REPLACEMENT 1) Remove the right side pedal as outlined in Section 9.12. 2) Remove the right side crank as outlined in Section 9.13. 3) Remove the right side front cover as outlined in Section 9.15 (Figure A). 4) Disconnect the 2 wires from the battery (Figure B).
CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE BELT REPLACEMENT 1) Remove the right side pedal as outlined in Section 9.12. 2) Remove the right side crank as outlined in Section 9.13. 3) Remove the right side front cover as outlined in Section 9.15 (Figure A). 4) Using a hook or loop of wire, remove the spring from the frame (Figure B).
CHAPTER 9: PART REPLACEMENT GUIDE 9.20 GENERATOR REPLACEMENT 1) Remove the pedals as outlined in Section 9.12. 2) Remove the cranks as outlined in Section 9.13. 3) Remove the front covers as outlined in Section 9.15. 4) Remove the drive belt as outlined in Section 9.19. 5) Cut the cable tie and disconnect the generator with ECB wire from the LCB (Figures A &...
CHAPTER 9: PART REPLACEMENT GUIDE 9.21 REAR STABILIZER REPLACEMENT 1) Remove the 2 screws holding the black cover to the rear stabilizer (Figure A). 2) Remove the black cover (Figure B). FIGURE A FIGURE B 3) Remove the 4 screws holding the rear stabilizer to the frame (Figure C). 4) Remove the rear stabilizer (Figure D).
CHAPTER 9: PART REPLACEMENT GUIDE 9.22 FRONT STABILIZER REPLACEMENT 1) Remove the 4 screws holding the rear stabilizer to the frame (Figures A & B). . FIGURE A FIGURE B 2) Remove the front stabilizer (Figure C). FIGURE C 3) Reverse Steps 1-2 to install a new front stabilizer.
CHAPTER 9: PART REPLACEMENT GUIDE 9.23 DRIVE AXLE SET REPLACEMENT NOTE: A Matrix special tool is needed to correctly replace a drive axle. Order part # 1000323981 from Matrix CTS at 866-693-4863 ext 3. 1) Turn off the power and disconnect the cord from the machine.
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CHAPTER 9: PART REPLACEMENT GUIDE 9.23 DRIVE AXLE SET REPLACEMENT - CONTINUED 9) Slide the drive axle assembly into the frame from the right side. Install the bearing cap portion of the tool into the left side of the frame (Figure 10) Mount the other tool from Figure F behind the bearing cap portion of the tool.
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CHAPTER 9: PART REPLACEMENT GUIDE 9.23 DRIVE AXLE SET REPLACEMENT - CONTINUED 15) Remove the tools, then insert the bearing into the hole in the frame on the left side (Figure M). 16) Again use the M10 x 100L x 1.25P screw with a nut to attach the tool to the drive axle (Figure N). FIGURE M FIGURE N 17) Turn the screw until it is close into the drive axle (Figure O).
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CHAPTER 9: PART REPLACEMENT GUIDE 9.23 DRIVE AXLE SET REPLACEMENT - CONTINUED 21) Use a screwdriver to remove the iron plate from the drive axle (Figures S & T). FIGURE S FIGURE T 22) Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side (Figures U). FIGURE U 23) Re-install the belts as outlined in Section 9.19.
Press ENTER on Machine Type and make sure it is set for R5x-05. e. If Machine Type is not set for R5x-05, change to R5x-05 using the UP or DOWN LEVEL key and press ENTER to save. f. Press and hold the STOP key for 3-5 seconds to return to normal function.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 R5x-05 BIKE SPECIFICATIONS R5x RECUMBENT FEATURES CONTACT & TELEMETRIC HR SENSORS SEAT SIDE AND FRONT VERTICAL ERGO HANDLEBAR DESIGN BEND INTEGRATED ARM RESTS THUMB SWITCH CONTROLS RESISTANCE SYSTEM TECHNOLOGY JID BRUSHLESS GENERATOR...
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9.24. STEP 1 YELLOW HARDWARE BAGS PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X25L FLAT WASHER Φ8.2XΦ16.0X2.0T...
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 2 BLACK HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L PHILLIP HEAD BOLT M5X12L Open BLACK HARDWARE BAG. Attach the REAR FRAME HANDLE (3) to the MAIN FRAME (2) using 2 BOLTS (C). Attach the REAR FRAME COVER (4) to the MAIN FRAME (2) using 2 BOLTS (D).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 3 WHITE HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L Open GREEN HARDWARE BAG. Attach the CONSOLE HANDLEBARS (7) to the CONSOLE MAST (6) using 4 BOLTS (F).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 4 PINK HARDWARE BAG PART TYPE DESCRIPTION PHILLIPS HEAD BOLT M5X12L Open PINK HARDWARE BAG. Attach the WATER BOTTLE HOLDERS (9) to the SEAT FRAME (10) using 4 BOLTS (H).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 5 PURPLE HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X50L SPRING WASHER Φ8.2XΦ13.5.0X2.0T WAVE WASHER Φ8.2XΦ18.0X1.5T Open PURPLE HARDWARE BAG. Attach the SEAT BASE (11) to the SEAT FRAME (10) using 4 BOLTS (K), 4 SPRING WASHERS (L) and 4 WAVE WASHERS (M).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 6 NOTE: All hardware for this step is pre- installed. Attach the CONSOLE CABLES (5) to the CONSOLE (13). Attach the CONSOLE (13) to the CONSOLE MAST (6) using 4 PRE- INSTALLED BOLTS (14).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED FINAL ASSEMBLY...
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 LEVELING THE BIKE STABILIZING THE MATRIX R5X-05 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.
10.5 TV BRACKET INSTALLATION INSTRUCTIONS The Matrix Recumbent bike is capable of having a MYE Entertainment or Web Ready (PCTV) television installed using an integrated bracket. Follow the instructions below to install the TV and TV bracket, and the instructions located in the TV owner's manual to program the television.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV BRACKET INSTALLATION INSTRUCTIONS - CONTINUED 6) Run the white end from the Y cable through the headphone jack hole in the console plastic, and plug it into the headphone jack sent with the TV bracket set (Figure G).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV BRACKET INSTALLATION INSTRUCTIONS - CONTINUED 12) Press the entertainment keypad / overlay into the cut out in the console plastic (Figure M). 13) Plug the ribbon cable into the pins on the UCB (Figure N). Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB.
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19) Re-attach the console back to the front using the bottom 6 screws removed in Step 2. NOTE: Be sure to route the wiring so that it is not pinched by the bracket or plastic when installing the top 2 screws (Figure U). The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV BRACKET INSTALLATION INSTRUCTIONS - CONTINUED 25) If installing a PCTV, plug the net wire into the back of the TV (Figure Z). NOTE: The net wire is not used if installing a MYE TV, and should be hidden by the plastic covers.
1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB). Or you can put USB flash drive into the console and press ENTER, 9, 0, 0, 1, ENTER on the keypad and the USB will create the folders (Figure A) 2.
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