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Kingsman HBZDV4740 Installation Instructions Manual

Zero clearance direct vent fireplace
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Stock #'s: HBZDV4740N, HBZDV4740LP, HBZDV4740NE, HBZDV4740LPE are
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada October 20, 2014
Part # 47HB-MAN14

Installation Instructions

Model Number HBZDV4740
Zero Clearance Direct Vent Fireplace
Certified to: ANSI Z21.50-2014 • CSA 2.22-2014
ZERO CLEARANCE VENTED GAS FIREPLACE
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.

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Summary of Contents for Kingsman HBZDV4740

  • Page 1: Installation Instructions

    Installation Instructions Model Number HBZDV4740 Zero Clearance Direct Vent Fireplace Stock #’s: HBZDV4740N, HBZDV4740LP, HBZDV4740NE, HBZDV4740LPE are Certified to: ANSI Z21.50-2014 • CSA 2.22-2014 ZERO CLEARANCE VENTED GAS FIREPLACE INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

  • Page 2: Pre-Installation Questions And Answers

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.

  • Page 3: Table Of Contents

    Table of Contents Pre-installation Questions and Answers………………………………….. Operating Instructions………………………………………………………. Table of Contents……………………………………………………………. 3 Safety Screen Installation…………………………………………………... 4 Mobile Home/Manufactured Housing Installation………………………... Warnings, Installations, and Operations………………………………….. Installation Requirements for the Commonwealth of Massachusetts…. Locating your Appliance................. Fireplace Dimensions................Framing for your Gas Fireplace.............. How To Install Clean View Kit (CVCK)...........

  • Page 4: Safety Screen Installation

    Safety Screen Installation Z Series Contents of Kit: [1] Safety Screen [2] Side Angles [2] Horizontal Angles [12-16] DT Screws (Depending on screen size) Assembly: Attach components with supplied screws as shown. NOTE: Screens are symmetrical from top to bottom. ⚠...

  • Page 5: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

  • Page 6: Warnings, Installations And Operations

    Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code;...

  • Page 7: Installation Requirements For The Commonwealth Of Massachusetts

     Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.  This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.

  • Page 8: Locating Your Appliance

    Locating Your Appliance LOCATION KEY: Flat on Wall Across the Corner As an Island As a Room Divider Flat on Wall Corner Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

  • Page 9: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a mini- mum of two and a half (2.5”) inches above the bend in enclo- 1. Cold climate installation recommendation: When installing this fire- sures,insulation sleeve is required.

  • Page 10: How To Install Clean View Kit (Cvck)

    View Circulating Kit) see Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems framing with CVCK to Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems establish floor heights Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems...

  • Page 11: Framing And Facing Requirements

    Non Combustible Header Attached Non Combustible Header Attached Non Combustible Header Attached Non Combustible Header Attached...

  • Page 12: Mantels & Surrounds

    Clearances – HB36 / HB42 / HB47 – Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non- combustible mantel meets the minimum height and width requirements for a combustible mantel. Note For the installation of the MQHBSW.

  • Page 13: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening.

  • Page 14: Fan Installation For Hbzdv 36/42/47

    Fan Installation for HBZDV 36/42/47 Fan Installation instructions for HBZDV36/42/47 pull swivel handle slide towards you while rotating handle to access disc. with or without CVCK (Clean View Circulating Kit) 3. Wire Junction Box to 120v and wall mounted variable speed con- Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL trol.

  • Page 15: Removing Burner System / Access Cover

    Mil Pac screws and take out grate. Remove burner by loosening burn- part #840099 or Kingsman part # 1000-150MP sealant can er retainer tab screws and slide burner left off orifice. Access be purchased from your Kingsman retailer or distributor.

  • Page 16: Brick Installation / Installation Of Hb Porcelain Liners - Hb47Pl

    Brick Installation INSTALLING BRICK PANELS FOR MODEL HBZDV4740 1. Remove door glass from the unit by unlatching the 2 latches on top of the unit.. 2 Place optional front bridge ledge (#1) in the area front of false bottom. 3. Place rear brick panel (#2) up against the rear of the firebox.

  • Page 17: Door And Glass Information

    REPLACEMENT GLASS FOR DIRECT VENT UNIT Model Series HBZDV4740 use Low E tempered glass. Must be 5mm thick. To replace glass, clean all materials from door frame. Scrape off old silicone down to metal. Using a high heat silicone temperature- resistant to 500°F (260°C) apply a continuous bead of approximately 1/32”...

  • Page 18: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

  • Page 19: Millivolt System, Lighting, And Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING This appliance has a pilot which must be lighted by hand. When Immediately call your gas supplier from a neighbour’s phone.

  • Page 20: Burner System Maintenance

    Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance.
  • Page 21 Conversion Kit Instructions – PART A Caution The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction.

  • Page 22: Gas Conversion For Top Convertible Pilot -Part B

    Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

  • Page 23: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...

  • Page 24: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 25 the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used. NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4”...
  • Page 26 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 27 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
  • Page 28 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...

  • Page 29: Ipi Lighting Instructions

    IPI Lighting Instructions WARNING 1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

  • Page 30: Instructions For Installing Log Set

    Instructions for installing Log Set C-60 for Models HBZDV4740 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) Raise Log 3 approx.

  • Page 31: Vent Termination

    2 feet (60cm) from the center This appliance is approved with Kingsman flex vent system and line of the termination. 18 inches (46cm) minimum. also approved for use with Simpson Duravent Direct Vent System E - Clearance to unventilated soffit 12 inches (30cm) minimum.

  • Page 32: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV- GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

  • Page 33: Horizontal Venting Table

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, cer- required.

  • Page 34: Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your 1. An Attic Insulation Shield must be installed where the vent passes roof pitch using a level and two rulers, or by using a roof pitch from a lower living space into an attic space where the chimney is card.

  • Page 35: Glass Safety / Termination Cap Safety- All Units

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

  • Page 36: Approved For Power Vent Pvh58

    The PVH58 Horizontal Power Vent is approved for the following models only: MDV31, MDV39, MQRB3632, ZDV3622, MQZDV3622, ZDVRB3622, HBZDV3624, HBZDV3628, HBZDV3632, MQHBZDV3636, HBZDV4224, HBZDV4228, HBZDV4232, MQHBZDV4236, HBZDV4740, MQHBZDV4736, MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42, MCVP42, MCVST42 The PVH58 Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.

  • Page 37: Pvh58 Power Vent Parts List

    PVH58 POWER VENT PARTS LIST NUMBER DESCRIPTION PVH58 Horizontal Power Vent Termination PVC58MV Power Vent Control Module – Millivolt Box PVC58IPI Power Vent Control Module – IPI Box PVH20H Main Wiring Harness Assembly – Extension Harness (20ft) 4/7 VENTING AND VENTING ADAPTERS For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace: ZDVDKA Duravent Fireplace Adapter (ZRB46 Only)

  • Page 38: Parts List

    Designer Doors for 47” Fireplaces - Operative Parts List HB47DDA1BL Designer Door Arch - Series 1 - Black Fireplace Part Numbers HB47DDTA1A Trim - Antique for Designer Arch - Series 1 HBZDV4740N (Millivolt) Fireplace Decorative Rated NG, HB47DDTA1C Trim - Chrome for Designer Arch - Series 1 HBZDV4740NE (IPI) Tempered Glass, 40,000 BTU HB47DDTA1P...

  • Page 39: Kingsman Fireplace Venting

    Safety Cage for Horizontal Termination 1000-306 Thermalcord - Adhesive Back for ZDVAIS Attic Insulation Shield Door Frame ZDVVOS Offset Support 47HB-311 Tempered Low E Glass - For HBZDV4740 ZDVFS Firestop Spacer Model ZDVRS Roof Support 36HB-123 Upper Door Spring ZDVWT...

  • Page 40: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.

  • Page 41: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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